Alfa Laval ThinkTop Basic Digital Intrinsically Safe Instruction Manual

Alfa Laval ThinkTop Basic Digital Intrinsically Safe Instruction Manual

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Instruction Manual
®
ThinkTop
Basic Intrinsically Safe
Registered Design
Registered Trademark
100007678-EN9
Original manual
2022-10

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Table of Contents
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Summary of Contents for Alfa Laval ThinkTop Basic Digital Intrinsically Safe

  • Page 1 Instruction Manual ® ThinkTop Basic Intrinsically Safe Registered Design Registered Trademark 100007678-EN9 2022-10 Original manual...
  • Page 3: Table Of Contents

    Table of contents The information herein is correct at the time of issue but may be subject to change without prior notice 1. Declarations of Conformity ..............2. Safety ..................2.1. Important information ................2.2. Warning signs ..................2.3. Safety precautions ................3.
  • Page 4: Declarations Of Conformity

    Declaration of of of Conformity Conformity Declaration Conformity The Designated Company Alfa Laval Kolding A/S, Albuen 31, DK-6000 Kolding, Denmark, +45 79 32 22 00 Company name, address and phone number Hereby declare that Top Unit for Valve Control and Indication Designation ThinkTop ®...
  • Page 5 Declaration of of of Conformity Conformity Conformity The Designated Company Alfa Laval Kolding A/S, Albuen 31, DK-6000 Kolding, Denmark, +45 79 32 22 00 Company name, address and phone number Hereby declare that Top Unit for Valve Control and Indication Designation ®...
  • Page 6: Safety

    2 Safety This manual highlights unsafe practices and other important information. Warnings are emphasised by means of special signs. All warnings in the manual are summarised on this page. Pay special attention to the instructions below in order to avoid severe personal injury or damage to the top unit. 2.1 Important information Always Always...
  • Page 7: General Information

    The end user is responsible for performing the explosion risk assessment and classifying the group and the corresponding zone (dust or gas) in accordance with the Directive 1999/92/EC. The following table shows the ATEX evaluated Alfa Laval sanitary valves as ThinkTop Basic Intrinsically Safe can be installed on and in accordance with ATEX Directive 94/9/EC.
  • Page 8: Technical Specifications

    4 Technical specifications This manual highlights unsafe practices and other important information. Warnings are emphasised by means of special signs. All warnings in the manual are summarised on this page. Pay special attention to the instructions below in order to avoid severe personal injury or damage to the top unit. Solenoid Solenoid Solenoid valves...
  • Page 9: Installation

    5 Installation This manual highlights unsafe practices and other important information. Warnings are emphasised by means of special signs. All warnings in the manual are summarised on this page. Pay special attention to the instructions below in order to avoid severe personal injury or damage to the top unit. 5.1 Installation on air actuators Step Step...
  • Page 10 5 Installation This manual highlights unsafe practices and other important information. Warnings are emphasised by means of special signs. All warnings in the manual are summarised on this page. Pay special attention to the instructions below in order to avoid severe personal injury or damage to the top unit. Step Step Step 4 4 4...
  • Page 11: Air Connections

    5 Installation This manual highlights unsafe practices and other important information. Warnings are emphasised by means of special signs. All warnings in the manual are summarised on this page. Pay special attention to the instructions below in order to avoid severe personal injury or damage to the top unit. Step Step Step 8 8 8...
  • Page 12: Electrical Connection, Internal

    5 Installation This manual highlights unsafe practices and other important information. Warnings are emphasised by means of special signs. All warnings in the manual are summarised on this page. Pay special attention to the instructions below in order to avoid severe personal injury or damage to the top unit. 5.3 Electrical connection, internal Electrical Electrical...
  • Page 13: Maintenance

    6 Maintenance Read the instructions carefully. Handle scrap correctly. Always have spare X-rings in to hand. 6.1 Dismantling of ThinkTop Basic Intrinsically Safe Step 1 1 1 Step Step 1. Untighten the two Allen screws and remove the ThinkTop from the actuator 2.
  • Page 14 6 Maintenance Read the instructions carefully. Handle scrap correctly. Always have spare X-rings in to hand. Step Step Step 4 4 4 1. To dismantle the adapter (the lower part of the ThinkTop bracket from base (the middle part), unscrew the three screws 2.
  • Page 15: Assembly Of Thinktop Basic Intrinsically Safe

    6 Maintenance Read the instructions carefully. Handle scrap correctly. Always have spare X-rings in to hand. 6.2 Assembly of ThinkTop Basic Intrinsically Safe Step Step Step 1 1 1 Place sensor frame in base on top of the four washers, two under each side, and tighten screws (torque: 1 Nm).
  • Page 16 6 Maintenance Read the instructions carefully. Handle scrap correctly. Always have spare X-rings in to hand. Step Step Step 3 3 3 1. Replace solenoid valves (up to two) with new ones. 2. Tighten screws (0.2 Nm). Step 4 4 4 Step Step 1.
  • Page 17: Parts List And Service Kits

    7 Parts list and service kits The diagrams illustrate ThinkTop Basic Intrinsically Safe. The items refer to the parts lists in the following sections 7.1 Diagrams for ThinkTop Basic Intrinsically Safe...
  • Page 18: Thinktop Basic Intrinsically Safe

    7 Parts list and service kits The diagrams illustrate ThinkTop Basic Intrinsically Safe. The items refer to the parts lists in the following sections 7.2 ThinkTop Basic Intrinsically Safe...
  • Page 19 7 Parts list and service kits The diagrams illustrate ThinkTop Basic Intrinsically Safe. The items refer to the parts lists in the following sections Parts Parts Parts list list list Pos. Denomination Shell, complete Washer Frame cpl. with sensors Solenoid valve (3/2) PT screw Base Special X-ring, grey...
  • Page 20 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.

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