Alfa Laval ThinkTop DeviceNet 11 VDC Instruction Manual
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Alfa Laval ThinkTop DeviceNet 11 VDC Instruction Manual

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Instruction Manual
®
ThinkTop
DeviceNet
11-25 VDC
TM
TD800100_3
The Top is identified by 4 fastening screws
ESE00355-EN9
2011-04
Original manual

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Summary of Contents for Alfa Laval ThinkTop DeviceNet 11 VDC

  • Page 1 Instruction Manual ® ThinkTop DeviceNet 11-25 VDC TD800100_3 The Top is identified by 4 fastening screws ESE00355-EN9 2011-04 Original manual...

  • Page 3: Table Of Contents

    Table of contents The information herein is correct at the time of issue but may be subject to change without prior notice 1. EC Declaration of Conformity ............... 2. Safety ....................2.1. Important information ................2.2. Warning signs ..................2.3. Safety precautions ................3.

  • Page 4: Ec Declaration Of Conformity

    - Low Voltage Directive (LVD) 2006/95/EF - EMC Directive 2004/108/EF - ROHS Directive 2002/95/EEC Manager, Product Centres, Bjarne Søndergaard Compact Heat Exchangers & Fluid Handling Title Name Alfa Laval Kolding Company Signature Designation...

  • Page 5: Safety

    2 Safety Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. 2.1 Important information Always read the manual before using the top unit! WARNING...

  • Page 6: Safety Precautions

    2 Safety Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. 2.3 Safety precautions Installation Always read the technical data thoroughly.

  • Page 7: General Information

    3 General information Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. 3.1 DeviceNet in generel DeviceNet...
  • Page 8 3 General information Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. DeviceNet Features Device Type...

  • Page 9: Technical Specifications

    20. External connections 10. Terminals TD 800-267 TD 800-267 Type: Alfa Laval “No Touch” System. For wire connections: See 5.4 Electrical connection, internal“. F F eatures - Tolerance programmes. - Self adjustment programme (SRC/ARC valves only). - Built-in maintenance monitor.
  • Page 10 4 Technical specifications Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. Self Adjustment (SRC/ARC valves only) The self adjustment feature is an exceptional aspect of the ThinkTop design.
  • Page 11 8A network supply. The user must ensure that total network current consumption is less than the supply rating. ThinkTop®, EDS file Please see web address www.odva.org for further information and for downloading the EDS file or contact your Alfa Laval company.
  • Page 12 4 Technical specifications Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. ThinkTop DeviceNet attribute list Path...
  • Page 13 4 Technical specifications Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. ®...
  • Page 14 4 Technical specifications Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. ®...
  • Page 15 4 Technical specifications Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. ThinkTop DeviceNet Poll and COS command structures Poll Request Message format byte...
  • Page 16 4 Technical specifications Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. COS command structure COS Request Message By definition the COS and Poll Request Messages are identical.
  • Page 17 4 Technical specifications Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. Typical power consumption Test conditions: One ThinkTop DeviceNet...

  • Page 18: Installation

    5 Installation Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. 5.1 Installation on air actuators Step 1 Always read the technical data thoroughly.
  • Page 19 5 Installation Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. Step 5 Fit the ø6 mm (1/4”) air tubes to ThinkTop.
  • Page 20 5 Installation Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. Step 9 Make sure the cable gland is completely tightened.

  • Page 21: Installation On Series 700 Valves

    5 Installation Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. 5.2 Installation on Series 700 valves Step 1 Installation on air actuators:...

  • Page 22: Air Connections

    5 Installation Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. 5.3 Air connections TD 800-252 A.

  • Page 23: Electrical Connection, Internal

    5 Installation Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. 5.4 Electrical connection, internal A Bus Connection C PWM Jumper* * *)

  • Page 24: Setup Diagram

    6 Setup diagram Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. 6.1 ThinkTop setup utilising IR keypad General Flashing LED means no value set.
  • Page 25 6 Setup diagram Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. Enter Setup Step 1 –...

  • Page 26: Thinktop Setup Utilising Local 'I' And 'Ii' Keys

    6 Setup diagram Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. 6.2 ThinkTop setup utilising local ’I’...
  • Page 27 6 Setup diagram Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. Enter Setup Step 1 –...

  • Page 28: Thinktop Quick Setup Guide

    6 Setup diagram Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. 6.3 ThinkTop quick setup guide Valve: Unique SSV, SRC/ARC type NC (selfadjustment disabled) - and wait until red LED flashes...
  • Page 29 6 Setup diagram Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. Valve: LKB Valve (Butterfly) NO - and wait until red LED flashes Push:...

  • Page 30: Fault Finding

    7 Fault finding Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. 7.1 Fault finding and LEDs Below is stated the meaning of the LEDs’...
  • Page 31 7 Fault finding Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. 7.2 LED indication during normal operation Yellow A Yellow steady:...

  • Page 32: Maintenance

    8 Maintenance Study the instructions carefully. Handle scrap correctly. Always keep spare X-rings in stock. 8.1 Dismantling of ThinkTop Step 1 1. Untighten the two Allen screws and remove the ThinkTop from the actuator. 2. Pull out X-ring (19) and replace it. S S tep 2 1.
  • Page 33 8 Maintenance Study the instructions carefully. Handle scrap correctly. Always keep spare X-rings in stock. Step 5 To remove the sensor unit untighten screw and pull out the sensor unit. TD 800-256...

  • Page 34: Assembly Of Thinktop

    8 Maintenance Study the instructions carefully. Handle scrap correctly. Always keep spare X-rings in stock. 8.2 Assembly of ThinkTop Step 1 Place sensor unit in base and tighten screw (torque: 1 Nm). TD 800-257 S S tep 2 1. Replace the black X-ring. 2.
  • Page 35 8 Maintenance Study the instructions carefully. Handle scrap correctly. Always keep spare X-rings in stock. Step 5 1. Replace the black X-ring. 2. Mount ThinkTop on actuator.

  • Page 36: Dismantling And Assembly Of Series 700 Valves

    8 Maintenance Study the instructions carefully. Handle scrap correctly. Always keep spare X-rings in stock. 8.3 Dismantling and assembly of Series 700 valves Step 1 Installation on air actuators: 1. Remove the cover by loosening the four cover screws. 2. Separate the adapter from the base by loosening the three recess screws on top of the base.

  • Page 37: Part List And Service Kits

    9 Part list and Service Kits The drawings show ThinkTop Devicenet 11-25 VDC. The items refer to the parts lists in the following sections 9.1 Drawings for ThinkTop DeviceNet 11-25 VDC TD 800-149 ø137 mm Note! This is the basic design. The clerance should be approximately: W225 x H250 (Unique SSV NC, SMP-SC/...

  • Page 38: Thinktop Devicenet 11-25 Vdc

    9 Part list and Service Kits The drawings show ThinkTop Devicenet 11-25 VDC. The items refer to the parts lists in the following sections 9.2 ThinkTop DeviceNet 11-25 VDC...
  • Page 39 9 Part list and Service Kits The drawings show ThinkTop Devicenet 11-25 VDC. The items refer to the parts lists in the following sections Parts list Pos. Denomination Shell Screw Washer Sensor board Solenoid valve (3/2) Solenoid valve (3/2) or 5/2) PT screw Base Special X-ring, grey...

  • Page 40: Drawings For Thinktop Series 700 Valves

    9 Part list and Service Kits The drawings show ThinkTop Series 700 Valves The items refer to the parts lists in the following sections 9.3 Drawings for ThinkTop Series 700 Valves TD 800-149 ø137 mm Note! This is the basic design. The clerance should be approximately: W225 x H250 (Unique SSV NC, SMP-SC/...

  • Page 41: Thinktop Series 700 Valves

    9 Part list and Service Kits The drawings show ThinkTop Series 700 Valves The items refer to the parts lists in the following sections 9.4 ThinkTop Series 700 Valves...
  • Page 42 9 Part list and Service Kits The drawings show ThinkTop Series 700 Valves The items refer to the parts lists in the following sections Parts list Pos. Denomination Shell Screw Washer Sensor board Solenoid valve (3/2) Solenoid valve (3/2 or 5/2) PT screw Base Special X-ring, grey...
  • Page 44 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.

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