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Summary of Contents for Alfa Laval ThinkTop Digital 8-30 VAC NO/NC
- Page 1 Instruction Manual ® ThinkTop Digital 8-30 or 110 VAC NO/NC TD800100_3 The Top is identified by 4 fastening screws ESE00354-EN8 2013-07 Original manual...
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Page 3: Table Of Contents
Table of contents The information herein is correct at the time of issue but may be subject to change without prior notice 1. EC Declaration of Conformity ............... 2. Safety ....................2.1. Important information ................2.2. Warning signs ..................2.3. Safety precautions ................3. -
Page 4: Ec Declaration Of Conformity
- Low Voltage Directive (LVD) 2006/95/EF - EMC Directive 2004/108/EF - ROHS Directive 2002/95/EEC Manager, Product Centres, Bjarne Søndergaard Compact Heat Exchangers & Fluid Handling Title Name Alfa Laval Kolding Company Signature Designation... -
Page 5: Safety
2 Safety Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. 2.1 Important information Always read the manual before using the top unit! WARNING... -
Page 6: Safety Precautions
2 Safety Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. 2.3 Safety precautions Installation Always read the technical data thoroughly. -
Page 7: General Information
Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. 3.1 Digital in general The ThinkTop is designed to ensure optimum valve control in conjunction with Alfa Laval valves and it is compatible with most PLC systems (Programmable Logic Controllers maker with PNP/NPN interface). -
Page 8: Technical Specifications
9. +5 V 19. Supply sensors 10. Terminals 20. External connections 2063-0000 Type: Alfa Laval “No Touch” System. For wire connections: See 5.4 Electrical connection, internal“. Features - Tolerance programmes. - Self adjustment programme (SRC/ARC valves only). - Built-in maintenance monitor. - Page 9 4 Technical specifications Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. Self Adjustment (SRC/ARC valves only) The self adjustment feature is an exceptional aspect of the ThinkTop design.
- Page 10 4 Technical specifications Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. External sensors The external sensors are used for seat-lift supervision when seat-lift can not be internally detected.
- Page 11 4 Technical specifications Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. Internal connections Terminals for connection of the solenoids mounted internally in the control head.
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Page 12: Installation
5 Installation Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. 5.1 Installation on air actuators Step 1 Always read the technical data thoroughly. - Page 13 5 Installation Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. Step 5 Fit the ø6 mm (1/4”) air tubes to ThinkTop.
- Page 14 5 Installation Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. Step 9 Make sure the cable gland is completely tightened.
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Page 15: Installation On Series 700 Valves
5 Installation Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. 5.2 Installation on Series 700 valves Step 1 Installation on air actuators:... -
Page 16: Air Connections
5 Installation Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. 5.3 Air connections TD 800-252 A. -
Page 17: Electrical Connection, Internal
5 Installation Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. 5.4 Electrical connection, internal A Digital interface command C Feedback signals to digital interface... -
Page 18: Setup Diagram
6 Setup diagram Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. ®... - Page 19 6 Setup diagram Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. Enter Setup Step 1 –...
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Page 20: Thinktop ® Setup Utilising Local 'I' And 'Ii' Keys
6 Setup diagram Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. ®... - Page 21 6 Setup diagram Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. Enter Setup Step 1 –...
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Page 22: Thinktop ® Quick Setup Guide
6 Setup diagram Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. ®... - Page 23 6 Setup diagram Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. Valve: LKB valve (Butterfly) NO - and wait until red LED flashes Push:...
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Page 24: Troubleshooting
7 Troubleshooting Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. 7.1 Troubleshooting and LEDs Below is stated the meaning of the LEDs’... - Page 25 7 Troubleshooting Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. 7.1.3 Solenoid green LED always on Green E Condition: When using a ThinkTop 110VAC, the Green LED is always on, but the solenoids...
- Page 26 7 Troubleshooting Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided. Green Green steady: Solenoid valves energized.
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Page 27: Maintenance
8 Maintenance Study the instructions carefully. Handle scrap correctly. Always keep spare X-rings in stock. ® 8.1 Dismantling the ThinkTop Step 1 1. Untighten the two Allen screws and remove the ThinkTop from the actuator. 2. Pull out X-ring (19) and replace it. Step 2 1. - Page 28 8 Maintenance Study the instructions carefully. Handle scrap correctly. Always keep spare X-rings in stock. Step 4 1. To dismantle the adapter (the lower part of the ThinkTop) from base (the middle part), unscrew the three screws. 2. Turn the lower part a little clockwise and pull. 3.
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Page 29: Assembling The Thinktop
8 Maintenance Study the instructions carefully. Handle scrap correctly. Always keep spare X-rings in stock. ® 8.2 Assembling the ThinkTop Step 1 Place sensor unit in base and tighten screw (torque: 1 Nm). TD 800-257 Step 2 1. Replace the black X-ring. 2. - Page 30 8 Maintenance Study the instructions carefully. Handle scrap correctly. Always keep spare X-rings in stock. Step 5 1. Replace the black X-ring. 2. Mount ThinkTop on actuator.
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Page 31: Dismantling And Assembly Of Series 700 Valves
8 Maintenance Study the instructions carefully. Handle scrap correctly. Always keep spare X-rings in stock. 8.3 Dismantling and assembly of Series 700 valves Step 1 Installation on air actuators: 1. Remove the cover by loosening the four cover screws. 2. Separate the adapter from the base by loosening the three recess screws on top of the base. -
Page 33: Parts List And Service Kits
9 Parts list and Service Kits The drawings show ThinkTop Digital 8-30 or 110 VAC NO/NC. The items refer to the parts lists in the following sections 9.1 Drawings for ThinkTop Digital 8-30 or 110 VAC NO/NC TD800-037_1 TD800-205_1 ø137 mm Note! This is the basic design The clerance should be approximately: W225 x H250... -
Page 34: Thinktop Digital 8-30 Or 110 Vac No/Nc
9 Parts list and Service Kits The drawings show ThinkTop Digital 8-30 or 110 VAC NO/NC. The items refer to the parts lists in the following sections 9.2 ThinkTop Digital 8-30 or 110 VAC NO/NC TD 800-226... - Page 35 9 Parts list and Service Kits The drawings show ThinkTop Digital 8-30 or 110 VAC NO/NC. The items refer to the parts lists in the following sections Parts list Pos. Denomination Shell Screw Washer Sensor board Solenoid valve (3/2) Solenoid valve (3/2) or 5/2) PT screw Base Special X-ring, grey...
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Page 37: Drawings For Thinktop Series 700 Valves
9 Parts list and Service Kits The drawings show ThinkTop Series 700 Valves The items refer to the parts lists in the following sections 9.3 Drawings for ThinkTop Series 700 Valves TD800-066_1 TD800-205_1 ø137 mm Note! This is the basic design The clerance should be approximately: W225 x H250 (Unique SSV NC, SMP-SC/ - BV/ -TO,... -
Page 38: Thinktop Series 700 Valves
9 Parts list and Service Kits The drawings show ThinkTop Series 700 Valves The items refer to the parts lists in the following sections 9.4 ThinkTop Series 700 Valves TD 800-203... - Page 39 9 Parts list and Service Kits The drawings show ThinkTop Series 700 Valves The items refer to the parts lists in the following sections Parts list Pos. Denomination Shell Screw Washer Sensor board Solenoid valve (3/2) Solenoid valve (3/2 or 5/2) PT screw Base Special X-ring, grey...
- Page 40 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.
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