AGI X-Over A508 Assembly And Operators Manual
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AGI X-Over A508 Assembly And Operators Manual

Drive-over swing hopper
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X-Over (A508)
Drive-Over Swing Hopper
Operator and Assembly Manual
This hopper is for use with:
AGI Westfield MKX² 13-94, 13-114
AGI X² 13-94, 13-114
AGI Hutchinson HX² 13-94, 13-114
AGI Mayrath HX² 13-94, 13-114
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
LOOKING FOR PARTS?
Check out our online
Parts Catalog!
Part Number: 31161 R0
Revised: July 2024
Original Instructions

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Summary of Contents for AGI X-Over A508

  • Page 1 X-Over (A508) Drive-Over Swing Hopper Operator and Assembly Manual This hopper is for use with: AGI Westfield MKX² 13-94, 13-114 AGI X² 13-94, 13-114 AGI Hutchinson HX² 13-94, 13-114 AGI Mayrath HX² 13-94, 13-114 LOOKING FOR PARTS? Check out our online Parts Catalog! Read this manual before using product.
  • Page 2 This product has been designed and manufactured to meet general engineering standards. Other local regulations may apply and must be followed by the operator. All personnel must be trained in the correct operational and safety procedures for this product. Use the sign-off sheet below to record initial and periodic reviews of this manual with all personnel.

  • Page 3: Table Of Contents

    X-OVER (A508) – DRIVE-OVER SWING HOPPER CONTENTS 1. Introduction ............................5 1.1 Serial Number Location......................5 2. Safety............................... 6 2.1 Safety Alert Symbol and Signal Words..................6 2.2 General Safety Information....................... 6 2.3 Additional Safety Information....................7 2.4 Rotating Flighting Safety ......................7 2.5 Moving Conveyor Belt Safety....................
  • Page 4 8.11 Clean and Wash the Equipment ................... 43 9. Troubleshooting............................ 44 10. Specifications ............................46 11. Appendix ............................. 47 11.1 Open/Closed-Center Valve Conversion................. 47 11.2 Tightening O-Ring Fittings ..................... 47 11.3 Bolt Torque..........................48 12. AGI Limited Warranty......................... 50 31161 R0...

  • Page 5: Introduction

    This manual should be regarded as part of the equipment. The X-Over is an option for the AGI MKX2/X2/HX2 13 swing augers. It provides the ability to drive hopper-bottom trailers directly over the hopper once it has been positioned. No further control of the hopper is required by the operator.

  • Page 6: Safety

    2. SAFETY X-OVER (A508) – DRIVE-OVER SWING HOPPER 2. Safety 2.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

  • Page 7: Additional Safety Information

    2. SAFETY X-OVER (A508) – DRIVE-OVER SWING HOPPER 2.3. Additional Safety Information This manual is a supplement to the MKX2/X2/HX2 Series Operator Manual. Please ensure that you have read and understood that manual. 2.4. Rotating Flighting Safety • KEEP AWAY from rotating flighting. •...

  • Page 8: Hydraulic Winch Safety

    2. SAFETY X-OVER (A508) – DRIVE-OVER SWING HOPPER 2.7. Hydraulic Winch Safety When Equipped: • Keep away from rotating cable drum and winch cable. Do not touch or grab cable while winch is being operated or use hands to guide the cable. •...

  • Page 9: Drives And Lockout Safety

    2. SAFETY X-OVER (A508) – DRIVE-OVER SWING HOPPER 2.9. Drives and Lockout Safety Inspect the power source(s) before using and know how to shut down in an emergency. Whenever you service or adjust your equipment, make sure you shut down the power source and unplug or remove the key (as applicable) to prevent inadvertent start-up and hazardous energy release.

  • Page 10: Personal Protective Equipment

    2. SAFETY X-OVER (A508) – DRIVE-OVER SWING HOPPER 2.10. Personal Protective Equipment The following Personal Protective Equipment (PPE) should be worn when operating or maintaining the equipment. Hearing Protection • Wear ear protection to prevent hearing damage. Work Gloves • Wear work gloves to protect your hands from sharp and rough edges. Steel-Toe Boots •...

  • Page 11: Safety Equipment

    2. SAFETY X-OVER (A508) – DRIVE-OVER SWING HOPPER 2.11. Safety Equipment The following safety equipment should be kept on site. Fire Extinguisher • Provide a fire extinguisher for use in case of an accident. Store in a highly visible and accessible place.
  • Page 12 2. SAFETY X-OVER (A508) – DRIVE-OVER SWING HOPPER 20810 20806 20807 20816 17113 22546 20806 21834 20813 20806 21838 20803 20804 31161 R0...
  • Page 13 2. SAFETY X-OVER (A508) – DRIVE-OVER SWING HOPPER Table 1. Safety Decals Part Number Description 20813 DANGER ROTATING FLIGHTING HAZARD To prevent death or serious injury: • KEEP AWAY from rotating auger flighting. • DO NOT remove or modify auger flighting guards, doors, or covers.
  • Page 14 2. SAFETY X-OVER (A508) – DRIVE-OVER SWING HOPPER Table 1 Safety Decals (continued) Part Number Description 20816 DANGER ELECTROCUTION HAZARD To prevent death or serious injury: • When operating or moving, keep equipment away from overhead power lines and devices. •...
  • Page 15 2. SAFETY X-OVER (A508) – DRIVE-OVER SWING HOPPER Table 1 Safety Decals (continued) Part Number Description 20804 WARNING ENTANGLEMENT HAZARD To prevent serious injury or death: • Keep body, hair, and clothing away from rotating pulleys, belts, chains, and sprockets. •...
  • Page 16 2. SAFETY X-OVER (A508) – DRIVE-OVER SWING HOPPER Table 1 Safety Decals (continued) Part Number Description 20807 WARNING To prevent serious injury or death: • Read and understand the manual before assembling, operating, or maintaining the equipment. • Only trained personnel may assemble, operate, or maintain the equipment.
  • Page 17 2. SAFETY X-OVER (A508) – DRIVE-OVER SWING HOPPER Table 1 Safety Decals (continued) Part Number Description 20803 WARNING MISSING GUARD HAZARD To prevent serious injury or death, shut off power and reattach guard before operating machine. 20806 WARNING HIGH PRESSURE FLUID HAZARD Hydraulic fluid can cause serious injury if it penetrates the skin.
  • Page 18 2. SAFETY X-OVER (A508) – DRIVE-OVER SWING HOPPER Table 1 Safety Decals (continued) Part Number Description 21834 NOTICE To ensure proper operation and prevent damage to hopper: 1. Stop belt before driving over. 2. Operate PTO at 540 rpm. 3. Maintain belt speed above 600 ft/min. Note: Grain will leak from the conveyor to the ground if belt speed is too low.

  • Page 19: Features

    3. FEATURES X-OVER (A508) – DRIVE-OVER SWING HOPPER 3. Features hopper landing gear power swing transition swing auger swing ring positioning controls 31161 R0...

  • Page 20: Assembly

    4. ASSEMBLY X-OVER (A508) – DRIVE-OVER SWING HOPPER 4. Assembly This manual is a supplement to the MKX2/X2/HX2 Series Operator Manual. Please ensure that you have read and understood that manual. 4.1. Assembly Safety • Do not take chances with safety. The components can be large, heavy, and hard to handle. Always use the proper tools, rated lifting equipment, and lifting points for the job.

  • Page 21: Installing The X-Over Hopper & Swing Tube

    4. ASSEMBLY X-OVER (A508) – DRIVE-OVER SWING HOPPER 5. Use the jack to support the boot, then disconnect the tractor from the auger (PTO shaft and hitch). 6. Remove the following parts from the auger: • intake-side single cross brace •...

  • Page 22: Install The End Ramp To The Hopper

    4. ASSEMBLY X-OVER (A508) – DRIVE-OVER SWING HOPPER 4.5.2 Install the End Ramp to the Hopper hopper flat washer, 1-1/4" end ramp lynch pin, 3/16" x 1-1/4" 4.5.3 Install the Swing Tube to the Boot Assembly Notes: • Open the latches and rotate the spout lid open, so that it lies down on the top of the swing tube. •...

  • Page 23: Installing The X-Over 2-Spool Valve

    4. ASSEMBLY X-OVER (A508) – DRIVE-OVER SWING HOPPER spout head lid bolt, 3/8" x 3/4" spout head retainer latch spout head spacer 4.6. Installing the X-Over 2-Spool Valve 4.6.1 Install the 2-Spool Valve to the Swing Tube 24" Assembly Notes: •...
  • Page 24 4. ASSEMBLY X-OVER (A508) – DRIVE-OVER SWING HOPPER 9 11 12 10 11 12 Assembly Note: • Use thread sealant (not supplied) on non-swivel connections. line block hydraulic hose, 1/2" x 247" hydraulic hose, 3/8" x 78" bolt, 5/16" x 2-1/2" hydraulic hose, 3/8"...

  • Page 25: Installing The X-Over Lift Arm & Hydraulic Winch

    4. ASSEMBLY X-OVER (A508) – DRIVE-OVER SWING HOPPER 4.7. Installing the X-Over Lift Arm & Hydraulic Winch 4.7.1 Install the Lift Arm to the Tube Assembly Note: • Position the lift arm assembly with the arm overhanging the side that the hopper will be operating on. lift arm mount lock nut, 1/2"...

  • Page 26: Install The Hydraulic Winch To The Lift Arm

    4. ASSEMBLY X-OVER (A508) – DRIVE-OVER SWING HOPPER 4.7.2 Install the Hydraulic Winch to the Lift Arm hydraulic winch assembly washer, 7/16" bolt, 7/16" x 1-1/4" lock nut, 7/16" grade 5 4.7.3 Install the Lift Cable Assembly Notes: • Feed the cable through the lift arm pulley and pull to the winch. •...

  • Page 27: Install The Hydraulic Winch Hoses

    4. ASSEMBLY X-OVER (A508) – DRIVE-OVER SWING HOPPER 4.7.4 Install the Hydraulic Winch Hoses line block elbow, 1/2" FSNPSM x 3/8" MNPTF hydraulic hose, 3/8" x 396" carriage bolt, 3/8" x 1-3/4" coupler bolt, 3/8" x 2-1/4" hose bracket lock nut, 3/8" 4.7.5 Install the Truss Cross Brace cross brace bolt, 1/2"...

  • Page 28: Transport

    5. TRANSPORT X-OVER (A508) – DRIVE-OVER SWING HOPPER 5. Transport When transporting, follow all safety precautions and use a proper tow vehicle to help ensure safe transport of the X-Over. This manual is a supplement to the MKX2/X2/HX2 Series Operator Manual. Please ensure that you have read and understood that manual.
  • Page 29 5. TRANSPORT X-OVER (A508) – DRIVE-OVER SWING HOPPER Figure 1. Remove End Ramp Figure 2. X-Over Hopper Lift Arm Cable Lifting Points 31161 R0...
  • Page 30 5. TRANSPORT X-OVER (A508) – DRIVE-OVER SWING HOPPER Figure 3. Transport Position, Cable Hooks and Transport Chain Attached 31161 R0...

  • Page 31: Placement

    6. PLACEMENT X-OVER (A508) – DRIVE-OVER SWING HOPPER 6. Placement This manual is a supplement to the MKX2/X2/HX2 Series Operator Manual. Please ensure that you have read and understood that manual. 6.1. Placement Safety • Empty the X-Over before raising, lowering, or positioning. •...

  • Page 32: Operation

    7. OPERATION X-OVER (A508) – DRIVE-OVER SWING HOPPER 7. Operation For optimal operation, follow these safety precautions, checklists, and instructions. This manual is a supplement to the MKX2/X2/HX2 Series Operator Manual. Please ensure that you have read and understood that manual. 7.1.

  • Page 33: Emergency Shutdown

    7. OPERATION X-OVER (A508) – DRIVE-OVER SWING HOPPER Table 2 Operator Controls (continued) Item Auger Function Control type Location — PTO RPM Tractor Conveyor belt speed — Raise or lower X-Over to Hydraulic supply control Tractor or from transport valve position Figure 4.

  • Page 34: Shutdown

    7. OPERATION X-OVER (A508) – DRIVE-OVER SWING HOPPER 7.6. Shutdown Prolonged operation of an empty auger will cause unnecessary wear. 1. Run the auger and X-Over Hopper until the hopper and discharge tube are empty. 2. Place the tractor PTO controls in neutral. 7.7.

  • Page 35: Maintenance

    • After maintenance is complete, replace all guards, service doors, and/or covers. • Use only genuine AGI replacement parts or equivalent. Use of unauthorized parts will void warranty. If in doubt, contact AGI or your local dealer. Before attempting maintenance of any kind: •...

  • Page 36: Visually Inspect The Equipment

    8. MAINTENANCE X-OVER (A508) – DRIVE-OVER SWING HOPPER Section 8.6 – Tension the Conveyor Belt on page 38 Section 8.7 – Align the Conveyor Belt on page 39 Section 8.8 – Inspect Belt Lacing on page 41 Annually: Section 8.11 – Clean and Wash the Equipment on page 43 As Required: Section 8.9 –...
  • Page 37 8. MAINTENANCE X-OVER (A508) – DRIVE-OVER SWING HOPPER Figure 5. X-Over Hopper Grease Point Figure 6. Lift Arm and Hydraulic Winch Grease Points 31161 R0...

  • Page 38: Inspect Hydraulic Hoses And Fittings

    8. MAINTENANCE X-OVER (A508) – DRIVE-OVER SWING HOPPER 8.5. Inspect Hydraulic Hoses and Fittings When equipped: 1. Pressurize the system. 2. Using a piece of cardboard or wood, run it along the length of the hose and around all fittings. Escaping hydraulic fluid under pressure will cause serious injury if it penetrates the skin surface.

  • Page 39: Align The Conveyor Belt

    8. MAINTENANCE X-OVER (A508) – DRIVE-OVER SWING HOPPER Figure 8. Conveyor Belt and Rollers drive roller adjustment roller 8.7. Align the Conveyor Belt Basic Conveyor Belt Alignment: The conveyor belt will run straight when all of the rollers are straight. Loosen or tighten the adjustment bolt(s) to align the conveyor belt.

  • Page 40: Adjusting The Rollers

    8. MAINTENANCE X-OVER (A508) – DRIVE-OVER SWING HOPPER Figure 10. Belt Tracking to One Side 8.7.1 Adjusting the Rollers 1. Loosen bearing nuts and jam nuts (if equipped). Figure 11. Loosen the Bearing Nuts 2. Rotate adjustment bolt 1/2 turn. Figure 12.

  • Page 41: Inspect Belt Lacing

    8. MAINTENANCE X-OVER (A508) – DRIVE-OVER SWING HOPPER 8.8. Inspect Belt Lacing Inspect the condition of the belt lacing, if any clips are worn through, replace all lacing. 8.9. Replace the Belt Lacing 1. Rotate the conveyor belt until the lacing is by the hopper or is easily accessible. 2.
  • Page 42 8. MAINTENANCE X-OVER (A508) – DRIVE-OVER SWING HOPPER Figure 13. Conveyor Belt Routing drive roller hex roller transition roller end roller 7. Disconnect the old belt. 8. Reattach conveyor belt ends together. If required, use a ratchet strap clamped to both ends of belt to cinch belting ends together.

  • Page 43: Clean And Wash The Equipment

    8. MAINTENANCE X-OVER (A508) – DRIVE-OVER SWING HOPPER 11. Check and set the belt alignment (see “Align the Conveyor Belt”). 12. Engage the conveyor drive. Allow it to run for 30 seconds, then shut down the conveyor and inspect the lacing.

  • Page 44: Troubleshooting

    The following section covers some causes and solutions to some of the problems that may be encountered. If there is a problem that is difficult to solve, even after having read through this section, please contact your representative or AGI. Have this manual and the serial number available. Cause Problem...
  • Page 45 9. TROUBLESHOOTING X-OVER (A508) – DRIVE-OVER SWING HOPPER Problem Cause Solution Adjust belt alignment, refer to Align the Grain leaking from Belt is misaligned. Conveyor Belt. hopper. Misaligned or broken flap lift Check flap lift cable installation and repair cable. as required.

  • Page 46: Specifications

    10. SPECIFICATIONS X-OVER (A508) – DRIVE-OVER SWING HOPPER 10. Specifications Specification Tractor hydraulic flow Adjust to 8 gpm Tractor PTO speed 540/1000 rpm Hopper height 8" Belt unload length 67" Belt unload width 18" Total swing weight 1500 lbs Weight on lift arm 800 lbs Power swing tire pressure 20 psi...

  • Page 47: Appendix

    11. APPENDIX X-OVER (A508) – DRIVE-OVER SWING HOPPER 11. Appendix 11.1. Open/Closed-Center Valve Conversion Note The standard configuration for the control valve is closed-center. The control valve can be converted between open-center and closed-center configurations by installing the appropriate conversion plug. •...

  • Page 48: Bolt Torque

    Tighten all bolts to the torque specified, unless otherwise noted. Check tightness periodically, using Table 4 as a guide. Replace the hardware with the same strength bolt, contact AGI if you are unsure. Table 4. Recommended Bolt Torque Recommended Torque (ft-lb) Threads...
  • Page 49 11. APPENDIX X-OVER (A508) – DRIVE-OVER SWING HOPPER Table 4 Recommended Bolt Torque (continued) Recommended Torque (ft-lb) Threads Area of Bolt per inch Dry or (sq in.) Size (Course/ Lubricated 8.8 S/S Grade 2 Grade 5 Grade 8 Fine) Coarse Fine Coarse Fine...

  • Page 50: Agi Limited Warranty

    12. AGI Limited Warranty This warranty relates to AGI Augers (the “Product”) sold by AGI, (referred to herein as the “Seller”) and applies only to the first user of the Product (meaning a purchaser directly from the Seller or from an authorized dealer or distributor of the Product, referred to herein as the “Buyer”).
  • Page 51 12. AGI LIMITED WARRANTY X-OVER (A508) – DRIVE-OVER SWING HOPPER 31161 R0...
  • Page 52 AGI is a leading provider of equipment solutions for agriculture bulk commodities including seed, fertilizer, grain, and feed systems with a growing platform in providing equipment and solutions for food processing facilities. AGI has manufacturing facilities in Canada, the United States, the United Kingdom, Brazil, South Africa, India and Italy and distributes its products globally.

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