BUSCH MINK MM 1104 BV Instruction Manual
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Summary of Contents for BUSCH MINK MM 1104 BV
- Page 1 MINK Claw Vacuum Pumps MM 1104 BV, MM 1144 BV MM 1102 BV, MM 1142 BV Instruction Manual 0870138061 | B0008_en-US | Original instructions 8/5/2024...
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Page 2: Table Of Contents
Table of Contents Table of Contents Safety ..................................Product Description ............................. Operating Principle ............................. Intended Use ............................... Design Options ..............................2.3.1 Aqua Version ............................2.3.2 Gas Tight Version..........................Start Controls............................... Optional Accessories............................2.5.1 Inlet Filter .............................. 2.5.2 Vacuum Relief Valve ..........................2.5.3 Condensate Drain.......................... -
Page 3: Safety
Safety Prior to handling the machine, this instruction manual should be read and understood. If anything needs to be clarified, please contact your Busch representative. Read this manual carefully before use and keep for future reference. This instruction manual remains valid as long as the customer does not change anything on the product. -
Page 4: Product Description
2 | Product Description Product Description Description Gas tight version Aqua version Suction connection Discharge connection Oil fill plug/venting valve (below the cover) Oil drain plug Oil sight glass Non-return-valve (integrated) Motor terminal box Directional arrow Cooling ait inlet Cooling air outlet Eye bolt Nameplate Condensate drain (optional) -
Page 5: Operating Principle
Busch. The machine is intended for the placement in a non-potentially explosive environment. The machine is designed for indoor installations. For outdoor installations, consult your Busch repre- sentative for special precautions. The machine is capable of maintaining ultimate pressure, see Technical Data [➔ 29]. -
Page 6: Design Options
2 | Product Description Design Options The design options described in the following chapters might be combined. Please refer to the nameplate (NP) to identify the corresponding design option of your machine. Design option Codification Example Standard (no design option) MM 1142 B V0 Aqua version MM 1142 B VA... -
Page 7: Start Controls
OTTO IoT Box The machine can be equipped with the OTTO IoT Box. It allows the vacuum pump to be connected to the Busch Cloud and collect live measured data during its operation. For the activation and setup of this optional function, please contact your Busch representative. -
Page 8: Transport
3 | Transport Transport WARNING Suspended load. Risk of severe injury! ● Do not walk, stand, or work under suspended loads. WARNING Lifting the machine using the motor eye bolt. Risk of severe injury! ● Do not lift the machine using the eye bolt fitted to the motor. Only lift the machine as shown. ●... -
Page 9: Storage
Storage | 4 Storage ● Seal hermetically all apertures with the caps provided with the machine, or with adhesive tape if the caps are no longer available. ● Store the machine indoors, in a dry place, away from dust and vibrations and if possible, in original packaging, preferably at temperatures between 0 ... -
Page 10: Installation
5 | Installation Installation Installation Conditions WARNING Gas tight version: The machine is not absolutely gas tight, possible leakages of dangerous media. Risk of poisoning! Risk of infection! ● Make sure that the ambient atmosphere of the machine is sufficiently ventilated. Closed air cooling systems are not suitable and therefore prohibited. -
Page 11: Connecting Lines / Pipes
● Make sure that all provided covers, guards, hoods, etc. are mounted. If the machine is installed at an altitude greater than 1000 meters above sea level: ● Contact your Busch representative, the motor must be derated or the ambient temperature limited. -
Page 12: Discharge Connection
Use of an inappropriate oil. Risk of premature failure! Loss of efficiency! ● Only use an oil type which has previously been approved and recommended by Busch. For oil type and oil capacity see Technical Data [➔ 29] and Oil [➔ 31]. Description 4 mm hex key The oil level should stay constant over the lifetime of the oil. -
Page 13: Electrical Connection
● If the machine is equipped with a power connector, install a residual current protective device to protect persons in case of a defective insulation. ● Busch recommends installing a type B residual protective device suitable for the electrical in- stallation. -
Page 14: Wiring Diagram Three-Phase Motor
● Provide a lockable disconnect switch on the power line so that the machine is completely secured during maintenance tasks. ● Provide an overload protection according to EN 60204-1 for the motor. ● Busch recommends installing a D-curve circuit breaker. ● Connect the protective earth conductor. ● Electrically connect the motor. - Page 15 Electrical Connection | 6 Double star connection, multi-voltage motor with 9 pins (low voltage): Star connection, multi-voltage motor with 9 pins (high voltage): Double star connection, multi-voltage motor with 12 pins (low voltage): Star connection, multi-voltage motor with 12 pins (high voltage): Delta connection, multi-voltage motor with 12 pins (middle voltage): Instruction Manual MINK MM 1104-1142 BV_EN_en 15 | 36...
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Page 16: Commissioning
7 | Commissioning Commissioning NOTICE Lubricating a dry running machine (compression chamber). Risk of damage to the machine! ● Do not lubricate the compression chamber of the machine with oil or grease. CAUTION During operation the surface of the machine may reach temperatures of more than 70°C. Risk of burns! ●... -
Page 17: Conveying Condensable Vapors
The Aqua version is a design option for conveying condensable vapors (water). Water vapor within the gas flow is tolerated within certain limits. The conveyance of other vapors shall be agreed upon with Busch. If condensable vapors are to be conveyed: Before process: ●... -
Page 18: Maintenance
Risk of injuries! Risk of premature failure and loss of efficiency! ● Maintenance work must only be executed by qualified personnel. ● Respect the maintenance intervals or ask your Busch representative for service. NOTICE Using inappropriate cleaners. Risk of removing safety stickers and protective paint! ●... -
Page 19: Maintenance Schedule
5000 operating hours. Other oils may reduce the change interval. Every 40000 hours or after 6 years ● Have a major overhaul on the machine (contact Busch). Oil Level Inspection ● Stop the machine. -
Page 20: Cleaning From Dust And Dirt
8 | Maintenance Cleaning from Dust and Dirt Description 4 mm hex key Clean the ventilation grid, fans, inlet screen and cooling fins 20 | 36 Instruction Manual MINK MM 1104-1142 BV_EN_en... -
Page 21: Oil Change
Use of an inappropriate oil. Risk of premature failure! Loss of efficiency! ● Only use an oil type which has previously been approved and recommended by Busch. For oil type and oil capacity see Technical Data [➔ 29] and Oil [➔ 31]. Description 4 mm hex key The oil level should stay constant over the lifetime of the oil. -
Page 22: Pressure Relief Lines Maintenance
8 | Maintenance Pressure Relief Lines Maintenance (Gas Tight Version Only) WARNING Media potentially dangerous. Risk of poisoning! Risk of infection! ● Wear appropriate personal protective equipment in case of high concentration of the medium in the ambient atmosphere of the machine. ●... - Page 23 Maintenance | 8 In case of clogged pressure relief lines (PRL): ● Remove the clogging or have the machine repaired (contact Busch). Description Unscrew plugs Connect pressurized air to the pressure relief lines Air pressure max. 0.2 bar (g) Tighten plugs...
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Page 24: Overhaul
● Decontaminate the machine as much as possible and state the contamination status in a ‘Declaration of Contamination’. Busch will only accept machine accompanied by a signed, fully completed and legally binding "decla- ration of contamination", downloadable from the following link: buschvacuum.com/declaration-of-contamination. -
Page 25: Decommissioning
Decommissioning | 10 Decommissioning DANGER Live wires. Risk of electrical shock! ● Electrical installation work must only be executed by qualified personnel. CAUTION Hot surface. Risk of burns! ● Before doing anything that requires touching the machine, let it cool down first. ●... -
Page 26: Spare Parts
NOTICE Use of non-Busch original spare parts. Risk of premature failure! Loss of efficiency! ● Use only original Busch spare parts, consumables and supplies to ensure correct operation of the machine and to validate the warranty. Spare part Description Part no. -
Page 27: Troubleshooting
Troubleshooting | 12 Troubleshooting DANGER Live wires. Risk of electrical shock! ● Electrical installation work must only be executed by qualified personnel. CAUTION Hot surface. Risk of burns! ● Before doing anything that requires touching the machine, let it cool down first. Description Inlet screen Coupling... - Page 28 Tech- nical Data [➔ 29]. Oil level too low. ● Top up oil. For resolution of problems not listed in the troubleshooting table, please contact your Busch repre- sentative. 28 | 36 Instruction Manual MINK MM 1104-1142 BV_EN_en...
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Page 29: Technical Data
180 ** 185 ** Lbs. 440 ** 450 ** * In case of higher or lower temperatures, please consult your Busch representative. ** The weight can vary depending on the order. Instruction Manual MINK MM 1104-1142 BV_EN_en 29 | 36... - Page 30 185 / 195 ** Lbs. 450 ** 450 ** * In case of higher or lower temperatures, please consult your Busch representative. ** The weight can vary depending on the order. 30 | 36 Instruction Manual MINK MM 1104-1142 BV_EN_en...
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Page 31: Oil
Oil | 14 VS 150 VSB 100 ISO-VG Part number 1 L packaging 0831 164 883 0831 168 351 Part number 5 L packaging 0831 164 884 0831 168 352 To find out which oil needs to be filled into the machine, please refer to the nameplate (NP). Oil suitability ●... -
Page 32: Eu Declaration Of Conformity
EU Declaration of Conformity This Declaration of Conformity and the CE-markings affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Decla- ration of Conformity is issued under the sole responsibility of the manufacturer. -
Page 33: Declaration Of Conformity
UK Declaration of Conformity This Declaration of Conformity and the UKCA-markings affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Dec- laration of Conformity is issued under the sole responsibility of the manufacturer. - Page 34 Notes Notes 34 | 36 Instruction Manual MINK MM 1104-1142 BV_EN_en...
- Page 35 N otes Instruction Manual MINK MM 1104-1142 BV_EN_en 35 | 36...
- Page 36 With a network of over 60 companies in more than 40 countries and agencies worldwide, Busch has a global presence. In every country, highly competent local personnel delivers custom-tailored support backed by a global network of expertise. Wherever you are.
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