BUSCH Mink MM 1104 BV Instruction Manual

BUSCH Mink MM 1104 BV Instruction Manual

Vacuum pumps atex-version, gas tight
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Installation and
Operating Instructions
Vacuum Pumps
Mink MM 1104, 1144, 1102, 1142 BV
ATEX-Version, Gas Tight
Busch Produktions GmbH
Schauinslandstr. 1
79689 Maulburg
Germany
0870141675 /
190709 / Original instructions / Modifications reserved

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Summary of Contents for BUSCH Mink MM 1104 BV

  • Page 1 Installation and Operating Instructions Vacuum Pumps Mink MM 1104, 1144, 1102, 1142 BV ATEX-Version, Gas Tight Busch Produktions GmbH Schauinslandstr. 1 79689 Maulburg Germany 0870141675 / 190709 / Original instructions / Modifications reserved...
  • Page 2: Table Of Contents

    Table of Contents Preface Preface ................... 2 Congratulations on your purchase of the Busch vacuum pump. With Product Description ..............3 watchful observation of the field’s requirements, innovation and Use ..................... 3 steady development Busch delivers modern vacuum and pressure Safety Concept ................
  • Page 3: Product Description

    ATEX-inlet air filter (with equipotential bonding) In case Busch delivered the vacuum pump/ compressor without is required; temperature monitoring is required (resistance...
  • Page 4: Safety Concept

    Conveying Condensable Vapours). Conveyance of other excessive temperatures and is hence not permitted. vapours shall be agreed upon with Busch. Conveyance of water or other liquids in liquid phase increases the power consumption In case the pressure control in the suction side of the system cannot and shall therefore be avoided (risk of drive overload).
  • Page 5: Principle Of Operation

    Prior to handling the vacuum pump these installation and vacuum relief valve/ ambient air valve. operating instructions shall be read and understood. If anything remains to be clarified please contact your Busch Aspiration of ambient air from a zone 21 or a zone 22 (potentially representative!
  • Page 6: Transport

    However, VCI-products may attack the surfaces of plastics and In case the vacuum pump is packed in a cardboard box cushioned elastomers. Seek advice from your local packaging dealer! Busch with rolled corrugated cardboard: uses CORTEC VCI 126 R film for the overseas packaging of large equipment.
  • Page 7: Suction Connection

    In case of very long suction lines it is prudent to use larger line sizes in order to avoid a loss of efficiency. Seek advice from your Busch representative! CAUTION...
  • Page 8: Electrical Connection / Controls

    Make sure that the drive of the vacuum pump will not be affected by electric or electromagnetic disturbance from the CAUTION mains; if necessary seek advice from the Busch service The connection schemes given below are typical. Depending on In case of mobile installation: the specific order or for certain markets deviating connection schemes may apply.
  • Page 9: Connecting Lines/Pipes

    Version with ATEX-inlet air filter, without equipotential bonding rail: Double star connection, multi-voltage motor with 9 terminals (low voltage): ♦ Connect the housing of the inlet air filter to the earth point with an earth cable Connecting Lines/Pipes • Connect the suction line •...
  • Page 10: Recording Of Operational Parameters

    “outside”. The classification of the motor always refers to the environment. In case Busch delivered the vacuum pump/ compressor without drive motor or a replacement motor is to be mounted or for economic reasons the vacuum pump was equipped with a simpler •...
  • Page 11 CPC and is capable of conveying water vapour (➔ page 12: Conveying Condensable Vapours). Conveyance of other vapours shall be agreed upon with Busch. Conveyance of water MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709...
  • Page 12: Conveying Condensable Vapours

    Note: In case of dusty process gases despite an inlet air filter approved for use in potentially explosive areas by Busch, finest dust particles can enter the vacuum pump and collect in are used exclusively.
  • Page 13: Every 6 Months

    In case of higher requirements in terms of gas tightness: • Open the inspection port (e) on the cooling air duct ♦ Replace the shaft seal rings (Busch service) • Clean the cooling air duct (compressed air) Every 10000 Operating Hours, At the Latest after...
  • Page 14: Every 20000 Operating Hours, At The Latest After 6 Years

    6 Years: • Remove the short circuit • Have a major overhaul on the vacuum pump (Busch service) • Remove the variable ohmic resistance MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709...
  • Page 15: Overhaul

    “Declaration of Contamination” (form downloadable from www.buschvacuum.com). Busch service will only accept vacuum pumps that come with a completely filled in and legally binding signed “Declaration of Contamination” (form downloadable from www.buschvacuum.com).
  • Page 16: Troubleshooting

    Risk of explosion in case of operation of faulty equipment! A faulty vacuum pump must immediately be removed from service. In case of faults the cause of which cannot be determined the Busch service must be contacted. WARNING Risk of electrical shock, risk of damage to equipment.
  • Page 17 Try to turn the drive motor with the vacuum pump by hand If the vacuum pump is blocked: Repair the vacuum pump (Busch service) The drive motor is defective Replace the drive motor (Busch service) (in order not to compromise the explosion...
  • Page 18 The vacuum pump runs very noisily Defective bearings Repair the vacuum pump (Busch service) Worn coupling element Replace the coupling element (in order not to compromise the explosion safety of the vacuum pump the coupling must be adjusted and measured according to a precisely defined procedure;...
  • Page 19: Spare Parts

    Tel: 0-9-414 7782 Fax: 0-9-414 7783 Find the list of Busch companies all over the world (by the time of the publication of these installation and operating instructions) on page 56 (rear cover page). ➔ Find the up-to-date list of Busch companies and agencies all over the world on the internet at www.buschvacuum.com.
  • Page 20: Equipment Documentation Measurement And Safety Instrumentation

    Equipment Documentation Temperatures - -resistances - currents (presets) Measurement and Safety Temperature Resistance Current Under measurement Instrumentation range 3.6 mA (= sensor short circuit) Overview Lower measurement -20 ° C 92.160 Ω 4.0 mA range limit Version with Resistance Thermometer, Shutdown temperature 125 °...
  • Page 21: Pressure Switch/Indicator

    Lower pressure signal not to be set transmitter supply (e.g. ACS ExTVA500, Pepperl+Fuchs KFD2- with signal applied STC4-Ex1; not in the Busch scope of delivery), by means of a non- (liquid adjustment) Ex-system control or SPS respectively. Zero signal without -.999...
  • Page 22: Documentation Resistance Thermometer

    Documentation Resistance Thermometer MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 22...
  • Page 23 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 23...
  • Page 24 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 24...
  • Page 25 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 25...
  • Page 26 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 26...
  • Page 27 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 27...
  • Page 28 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 28...
  • Page 29 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 29...
  • Page 30 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 30...
  • Page 31 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 31...
  • Page 32 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 32...
  • Page 33 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 33...
  • Page 34 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 34...
  • Page 35 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 35...
  • Page 36 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 36...
  • Page 37 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 37...
  • Page 38 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 38...
  • Page 39 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 39...
  • Page 40 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 40...
  • Page 41 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 41...
  • Page 42 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 42...
  • Page 43 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 43...
  • Page 44: Documentation Temperature Transmitter

    Documentation Temperature Transmitter MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 44...
  • Page 45 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 45...
  • Page 46 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 46...
  • Page 47 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 47...
  • Page 48 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 48...
  • Page 49 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 49...
  • Page 50 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 50...
  • Page 51 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 51...
  • Page 52 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 52...
  • Page 53 MM 1104, 1144, 1102, 1142 B V ATEX-Version, Gas Tight 0870141675 / 190709 page 53...
  • Page 54: Eu-Declaration Of Conformity

    EU-Declaration of Conformity Note: This Declaration of Conformity and the CE-mark affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Declaration of Conformity is issued under the sole responsibility of the manufacturer. When this machine is integrated into a superordinate machinery the manufacturer of the superordinate machinery (this can be the operating company, too) must conduct the conformity assessment process for the superordinate machine or plant, issue the Declaration of Conformity for it and affix the CE-mark.
  • Page 55: Technichal Data

    Technichal Data Ex-classification, permitted ultimate pressures, shut-off temperatures and motor connection parameters see nameplates Version with standard motor (cat. 2 or cat. 3 inside the vacuum pump, no Ex-zone in the environment of the vacuum pump) Type ~185 1500 MM 1104 BV 1800 1500 MM 1144 BV...
  • Page 56: Busch - All Over The World In Industry

    Busch - All over the World in Industry Argentina France Italy Singapore Busch Italia S.r.l. Busch France S.A.S. Busch Vacuum Singapore Pte Ltd Busch Argentina S.R.L. Via Ettore Majorana, 16 16, Rue du Bois Chaland 20 Shaw Road Santo Domingo 3076...

This manual is also suitable for:

Mink mm 1144 bvMink mm 1102 bvMink mm 1142 bv

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