Related Manuals for LUDLUM 4530-4200
Summary of Contents for LUDLUM 4530-4200
- Page 1 Ludlum Model 4530-4200 & 4530-7000 4530-6300 & 4530-10500 4530-8400 & 4530-14000 Installation Manual May 2024...
- Page 2 Statement of Warranty Ludlum Measurements, Inc. warrants the portal monitor covered in this manual to be free of defects due to workmanship, material, and design for a period of 24 months from the date of delivery. The calibration of a product is warranted to be within its specified accuracy limits at the time of shipment.
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Page 3: Table Of Contents
Table of Contents Section 1 – Packaging _______________________________________________________________ 4 Model 4530-4200 & 4530-7000 ______________________________________________________________ 5 Model 4530-6300 & 4530-10500 _____________________________________________________________ 5 Model 4530-8400 & 4530-14000 _____________________________________________________________ 6 Section 2 - Installation _______________________________________________________________ 7 System Buffer Zone ________________________________________________________________________ 8 Location of Detector 1 _____________________________________________________________________ 8... -
Page 4: Section 1 - Packaging
Section 1 – Packaging Remove the cardboard and shrink wrap from the pallet (if used) and safely lift each item on the pallet. Items on the pallet may be secured using metal or plastic strapping. Use caution, as the strapping may be under tension and can cause injury when cut. If packed in a crate, remove lid and at least one long side and one short side. -
Page 5: Model 4530-4200 & 4530-7000
Model 4530-4200 & 4530-7000 Without Stands The system is shipped in one large wooden crate with two detector assemblies containing all accessories, hardware, and options inside the crate. The total shipping weight is approximately 680 kg (1500 lb). With Stands The system is shipped on two large wooden pallets. -
Page 6: Model 4530-8400 & 4530-14000
Model 4530-8400 & 4530-14000 Without Stands The system is shipped in two large wooden crates with two detector assemblies in each containing all accessories, hardware, and options inside the crate. The total shipping weight is approximately 1360 kg (3000 lb). With Stands (Horizontal Configuration) The system is shipped on two large wooden pallets. -
Page 7: Section 2 - Installation
Section 2 - Installation This section is intended to outline the standard installation of a system and does not cover detailed specifics on the termination of cables, which is normally performed by Ludlum Measurements, Inc. (LMI) field service technicians. The following drawings are provided to facilitate the process in preparing your site for installation. -
Page 8: System Buffer Zone
Placing a stop sign at the entrance to this buffer zone is highly recommended. See Drawings listed below for an aerial view showing the buffer zone. Model 4530-4200 & 4530-7000: 517x550B Model 4530-6300 & 4530-10500: 517x641B Model 4530-8400 &... -
Page 9: Anchoring The Stands
For anchor bolt specifications, see Drawing 511 x 836. Due to the close tolerances of the anchor bolt holes, the anchor bolts must be placed according to the dimensions specified on the Anchor Bolt Template drawings. Model 4530-4200 & 4530-7000: 517x678, 511x461 Model 4530-6300 & 4530-10500: 511x449 Model 4530-8400 &... -
Page 10: Leveling The Stands
Leveling the Stands Once the concrete has cured and all the bolts are straight, the mounting points will need to be leveled. Shims may be used, but the proper method of using leveling nuts is highly recommended as described below. Run a set of leveling nuts on the bolts as low as allowable (one nut per bolt). -
Page 11: Lifting The Stands
Lifting the Stands Note: LMI recommends the detector assemblies be placed and secured into the stands prior to lifting the stand into place. If stands were purchased with your system, the detector assemblies will come pre-assembled with the stands. This can be done by placing the stand on ground level and using lifting straps to lower the detector assembly into the stand and securing using the provided hardware. -
Page 12: Squaring The Stands
Squaring the Stands After the lower stands have been lifted and secured into place, it is crucial that they are square with each other. Failure to do so will result in sensor alignment issues that cannot be resolved with the included sensor mounting brackets. The opposing front outside corners of the stands should be within 1.27 cm (1/2 of an inch) of each other on the diagonal reading. -
Page 13: Mounting The Control Box
Mounting the Control Box The control box is required to be mounted indoors since it is not weathertight. It is typically mounted inside the scale house or in close proximity to the scale operator. Four each #8 screws should be used to mount the unit to the wall securely. A paper template has been provided to facilitate the installation. -
Page 14: Over Pull For Termination
This protects the system from improper shutdowns and allows for continued operation during power outages. AC power should be delivered to the control box in accordance with code requirements, which supersede these instructions. Such requirements, for example, may include a disconnect device in clear sight of the control box. -
Page 15: Conduit Requirements
The bottom of each detector enclosure and the control box is pre-drilled for conduit connections required for a standard installation. Refer to the following drawings for conduit requirements at the concrete pad. Model 4530-4200 & 4530-7000: 517x550C Model 4530-6300 & 4530-10500: 617x641C Model 4530-8400 &... -
Page 16: Section 3 - Checklist And Photos For Technician
Section 3 – Checklist and Photos for Technician The following checklist and photo requirements will be required to be submitted prior to having a field service technician scheduled for the on-site commissioning of the system. Installation Checklist Yes, No, N/A Requirement Details Foundation for detectors is placed where the detectors have a 10 ft (3 m) “buffer zone”... -
Page 17: Photo Requirements
Photo Requirements No. of Photos Requirement Details System in relation to the scale for perspective and to ensure the 10 ft (3 m) buffer zone is 4 ea. adequate and enforced. Face of each detector, with door closed, showing the placement of all infrared sensors. This 2 ea. -
Page 18: Section 4 - Drawings & Diagrams
Model 4525 Anchor Bolt & Concrete 511x836 Model 4530 Conduit Template Guide 517x678 Anchor Bolt Template 511x461 (applies to 4530-4200, -7000, -8400, -14000) Anchor Bolt Template 511x449 (applies to 4530-6300 and 4530-105000) Anchor Bolt Template 384x882 Model 4530 Control Box Assembly... - Page 19 Page 19 of 50...
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