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Introduction This is a manual for the “E-Move” electric power assist unit for wheelchairs. Before you read this manual, check which product you are using. This owner's manual printed in large letter is available for the visually impaired persons. Ask your dealership.
Table of Contents Please read before use 1.1. Foreword 1.2. Symbols Used in This Manual 1.3. Operation Diagnosis Check 1.4. Assistive Operation Diagnosis Check 1.5. Warnings and Notes for the Operation 1.6. Warning Label Location Diagram Names of Parts 2.1. E-Move 2.2.
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After You are Finished Riding the Wheelchair 5.1. Getting out of the Wheelchair 5.2. Removing the Battery Handling the Batteries and Chargers 6.1. Types of Batteries 6.2. Maintenance 6.3. Warnings and Notes for Battery Handling Nickel Metal Hydride Battery and Charger 7.1.
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Wheelchair Transporting and Storing Instructions 65 9.1. Loading the Wheelchair in a Car 9.2. Unloading the Wheelchair from a Car 9.3. Storing the Wheelchair 9.4 Long-term Storing the Wheelchair (longer than 3 Months) 9.5. Boarding an Airplane 10. Using the Wheelchair more Comfortably 10.1.
Please read before use Caution: Federal law restricts this device to sale by or on the order of a practitioner licensed by the law of the State in which he/she practices. 1.1. Foreword Thank you for purchasing the E-Move. Indication for use: The device E-Move is a Power Assist Wheelchair Conversion Kit and suitable for the manual wheelchair users who are limited in their field of activities because of their physical conditions.
1.3. Operation Diagnosis Check Depending on the extent of your disabilities, it may be dangerous to travel unaccompanied. Use this diagnosis check as a guide to determine whether or not you can travel unaccompanied. Diagnosis Check 1 Are you able to travel Are you able to correctly using the handrims? perceive visually the...
WARNING ● Before using the wheelchair, be sure to assess your competence and determine whether or not you need an assistant. Moreover, in determining the necessity of an assistant, consult expert opinions as a point of reference. If your judgment is based solely on your own opinion, you or other people around you may get injured.
WARNING ● If an assistant is to accompany you and operate the wheelchair, be sure to assess his or her competence. Moreover, when assessing the assistant’s competence, consult expert opinions as a point of reference. If your judgment is based solely on your own opinion, you or other people around you may get injured.
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1.5.2. Before Use Every Day WARNING ● Perform the daily checks before use every day. Make a habit out of inspecting the wheelchair. Continued use of the wheelchair with a problem in the wheelchair body or the wheels may cause damage to the wheelchair while traveling, and may result in a rollover or fall.
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1.5.3. Handling the Wheelchair WARNING ● Modifying the unit or its mounting may adversely affect its performance and safety. Never make any modifications. ● If the wheelchair has parts that are foldable or detachable, do not operate the wheelchair with those parts folded or removed. ●...
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WARNING ● Removing the battery while traveling causes the brakes to be applied to the rear tires, and may cause you or other people around you to get injured. ● While the wheelchair is being operated or after operation, do not touch the back of the drive units.
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1.5.4. Getting In/Out of the Wheelchair, Seating WARNING ● When getting in the wheelchair by yourself or when the assistant has the user of the wheelchair get in the wheelchair, ensure that the wheelchair is on a level ground. If the user attempts to get in the wheelchair on an incline, he or she may lose balance and fall off the wheelchair.
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WARNING ● Never operate the wheelchair after consuming alcohol or taking medicine that causes drowsiness. ● Never operate the wheelchair while holding an umbrella or other items. ● Never tow the wheelchair. Do not use the wheelchair to tow or pull anything. ●...
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WARNING ● Do not turn the power switch off while traveling. It causes the brakes to be applied to the rear wheels in some cases and may cause you to fall down from the wheelchair. ● Do not use the wheelchair for transporting luggage or for any other purpose than to provide assistance to a disabled per son.
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In the following environments and situations, you may need an assistant to accompany you and to operate the wheelchair for you. In such cases, have an assistant accompany you. Traveling alone in these situations may lead to injury. Moreover, check to see if any dangers such as those shown below exist in the roads you use on a daily basis.
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WARNING ● Be careful not to travel too close to the edge when traveling on an embankment, etc., of a road. Depending on the condition of the shoulder of the road, you could accidentally move off the road. ● When traveling on a sidewalk that does not have a guardrail, there is a risk of falling into the street side.
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WARNING ● If it is raining or snowing, do not operate the wheelchair outdoors. Automobiles and other vehicles may collide into you if they cannot recognize you. If it starts to rain or snow while you are outdoors, move indoors as soon as possible.
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WARNING ● Do not abruptly turn on a downhill slope. In addition, do not traverse horizontally or diagonally across a steep slope. You could easily lose balance and tip over. ● In the areas where the wheelchair leans sharply to the left or right, the wheelchair may tip over sideway.
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WARNING ● When going up/down a curb for the first time, have an assistant accompany you instead of traveling alone. ● When traveling over a curb, be careful not to lose your balance. ● When traveling over a curb, proceed at a right angle to the curb.
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WARNING ● When descending from a curb with the assistant operations, descend in reverse. If the assistant moves the wheelchair forward when descending, the passenger may plunge forward and fall off the wheelchair. ● When going up/down a curb with the assistant operations, the safety wheels of the anti-tip device may be raised or folded temporarily depending on the height of the curb.
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WARNING ● Before crossing a road, be sure to check to the left and right for safety. ● Do not cross a road if it is dangerous to do so, such as if an automobile is approaching. ● When crossing a road, proceed as close as possible at a right angle to the road.
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WARNING ● At intersections where there are no traffic lights or crosswalks, stop in the following three stages. 1. Stop before entering the road. 2. Stop where you can be seen by automobiles. 3. Stop where you have a good view of the road. 1.5.10.
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1.5.11. Poor Road Conditions WARNING The wheelchairs equipped with the E-Move are built to be lighter compared to other electric wheelchairs that use a general lead battery. For this reason, when a person sits in it, the overall center of gravity shifts higher. Therefore, caution is necessary when traveling on a curb.
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1.5.12. Parking Lots WARNING ● Do not travel directly behind or in front of automobiles in parking lots. Drivers may not be able to see you if you are directly behind or in front of their automobiles. ● D o n o t t r a v e l b e t w e e n a u t o m o b i l e s i n parking lots.
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WARNING ● When getting on/off a bus or train, always have an assistant accompany you to ensure safety. ● Whenever you get off a bus, a taxi, or a train, be sure that the safety wheels on the anti- tip device are in the correct position before getting in the wheelchair.
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1.5.15. Transporting and Storing the Wheelchair WARNING ● When lifting a wheelchair with tilt-up arm support, never lift it by the arm support. Otherwise, the arm support may come off and cause an injury or damage to the equipment. ● When lifting a wheelchair, never lift it by the battery or cable.
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WARNING ● Be sure to remove the battery when not in use, so that its power will not turn on unexpectedly in storage or during transport. ● Be sure to store the disconnected battery with the protective cap on it. Exposed contacts can cause short circuits and lead to a fire or battery rupture.
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WARNING ● Do not wash by directly hosing it down with water. Also, do not wash with using steam. The electronic devices can get damaged, which may lead to malfunction. ● Do not clean with solvents such as gasoline or paint thinner. This may damage the painting and plastic parts.
1.6. Warning Label Location Diagram • Power Unit For Safety, read the owner’s manual well. CAUTION Federal law restricts this device to sale by or on the order of a practitioner licensed by the law of the State in which he/she practices. 説明書をよく読んでから使用してください。...
Names of Parts 2.1. E-Move Tire (Page 31) Mode switch (option) (Page 36) Handrim Power unit Power switch (Page 36) Coupler Battery bag Mode switch Battery (option) (Pages 43 to 61) Cable Battery Mode switch seat (option) Receptacle Either a nickel hydride battery set or a lithium ion battery set is supplied.
2.3. Nickel Metal Hydride Battery Charger (JWC-2) Intake Vent Contacts (4 locations) Power Cord (Page 49) Battery Insertion Slot (Page 49) Charge Lamp (Green) (Pages 49 and 53) TYPE:JWC-2 Refresh Lamp (Orange) For indoor use only CHARGING REFRESH (Pages 47, 49, 51, 53) The label on the reverse Exhaust side shows the model...
2.5. Lithium Ion Battery Charger (ESC1) Handle Power Plug Charger Plug (Pages 58 and 59) (Pages 58 and 59) Charge Lamp (Pages 59 and 60) The model (ESC1) is shown on the label on reverse side.
Before Sitting in the Wheelchair 3.1. Inspecting the Wheelchair Inspect the wheelchair. If you detect any problem, contact your dealership. Anti-tip device Check the anti-tip device which is installed to your wheelchair frame to ensure that it is not deformed or greatly damaged.
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Wheels Check the wheels to ensure that they are not deformed or damaged. Check the area where the wheel meets the frame to ensure that it does not wobble. Check the spokes to ensure that they are not broken. Spokes Wheel Check that the release lever is retracted, wheel axis retaining ball is locked and wheels are not come out.
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Battery Bag Check that cable connectors at left and right sides are connected. Check that hook-and-loop fastener attaching surface of upper/ lower belts are attached entire surface. Check that no laxation/ slackness on upper/ lower fixing belts are existed. Foot Support Check that the height of foot support is greater than 5cm from the ground surface.
3.2. Checking Your Clothing Wear bright-colored, easily visible clothing when operating the wheelchair. Do not operate the wheelchair while wearing clothing that is not suitable for wheelchair use. Refer to “1.5.5. General Operation” (Page 8). WARNING ● Do not travel with clothing that are not safe for wheelchairs. If you drive the wheelchair with such clothing, you or other people in your surrounding may become injured.
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In the case of Battery-bag model, the battery mount is installed inside the Battery-bag. Please open the Battery-bag and set the battery on the mount. The lid is fixed to the bag using hook-and-loop fastening tape, please release it for opening. Please set the battery facing the connector area to the bag support side (front side).
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WARNING ● Do not drop or apply an impact to the battery. This may cause the battery to become damaged, overheat, or rupture. ● Do not insert the battery if the battery slot is dirty or wet. This may cause a short circuit and lead to a fire or battery rupture. WARNING ●...
Riding the Wheelchair 4.1. Sitting in the Wheelchair Place the wheelchair in a level and stable location and turn off the power switch. Apply the parking brakes. If the wheelchair has no parking brakes, the assistant must hold it firmly. Get into the wheelchair and firmly sit down so that you will not fall out.
4.2. Moving the Wheelchair Power assist travel becomes enabled by turning on the power switch. When the switch is turned on, both LEDs Mode switch on the power switch and on the mode switch (optional) flash the same number of times as the number of battery capacity display lamps, after small interval, this action is repeated in twice.
4.3. Checking the Residual Capacity of the Battery during Operation During operation, you can always check the residual capacity of the battery from the battery residual capacity indicator lamp. When the battery residual capacity becomes less than 10%, the warning lamp flashes, and a short buzzer beeps “Pi Pi Pi Pi”...
4.5. Practicing Basic Operations Practice the basic operations on a safe, large, level ground. Basic Operations 1 In the beginning, learn how to use the handrim. • At first, move the handrim slowly. Learn the feel of handrim operation. • To go slowly, move the handrim slightly. •...
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Practice in an actual location where you intend to use the wheelchair. Basic Operations 2 Sidewalk • Be careful not to bump into pedestrians and obstructions. • Adjust your operation to suit the road surface conditions. Up and down a level difference •...
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Check the condition of the road you frequently use on wheelchair on a daily basis. Is there a large level difference, steep slope, or rough road? Try to travel on a route that does not pass through such dangerous locations.
After You are Finished Riding the Wheelchair 5.1. Getting out of the Wheelchair Park the wheelchair on a flat location. Turn off the power switch. Apply the parking brakes. Get off the wheelchair onto a bed, etc. WARNING ● After you are done traveling in power assist mode, be sure to turn the power off. If the power is on when you get off the wheelchair, your body may hit against the handrim, causing it to start moving, and you or other people in your surrounding may get injured.
5.2. Removing the Battery Disconnect the battery from the wheelchair. Store the battery with the protective cap on it. <How to remove a nickel metal hydride (Ni-MH) battery> Turn off the Disconnect the battery by Store the battery with the power switch.
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<How to remove a lithium ion (Li-ion 00) battery> Turn off the power 1 Stand the grip upright. Store the battery with the switch. 2 Disconnect the battery by pulling it protective cap on it. straight outwards. (Do not pull it out on an angle.) Protective cap In the case of Battery-bag model, please open the Battery-bag and take out the battery in the same...
Handling the Batteries and Chargers 6.1. Types of Batteries There are two types of batteries you can use for E-Move. Since the batteries differ in characteristics and charging method, first check the battery type you want to use. Check the label on the battery. The label on the nickel metal hydride “...
6.3. Warnings and Notes for Battery Handling WARNING ● If you mishandle either of these batteries or their chargers, it may result in heat generation, rupture, electric shock, or injury. Be sure to adhere to the items below. If the battery or the charger is deformed or has an unusual odor, or if you notice any other abnormality, do not use the battery.
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WARNING ● If you mishandle either of these batteries or their chargers, it may result in heat generation, rupture, electric shock, or injury. Be sure to adhere to the items below. Do not short the termi- nals of the battery with wires or other metals.
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WARNING ● If you mishandle either of these batteries or their chargers, it may result in heat generation, rupture, electric shock, or injury. Be sure to adhere to the items below. Do not use the charger outdoors or near any flammable object.
Nickel Metal Hydride Battery and Charger 7.1. Features of the Nickel Metal Hydride Battery (JWB2) • Equipped with Battery Management Control System (BMC). (built-in microprocessor) This is an internal microcomputer system that uses a computer to track charge/discharge status, operating conditions, and temperature. •...
7.3. Characteristics and Handling of the Nickel Metal Hydride Battery (JWB2) Ambient temperatures Depending on the ambient temperature, the distance that can be traveled becomes shortened. In order to maximize the battery’s performance, it is recommended that you use the battery under the following conditions.
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Battery’s deterioration characteristics All batteries are consumables. A battery gradually deteriorates and its capacity decreases over time and with use. The extent to which the capacity decreases by deterioration depends on the use conditions. For a nickel metal hydride battery, it’s capacity will decrease to approximately 60% of that of a new battery after 300 charge/discharge cycles, under normal use.
7.4. How to Charge the Nickel Metal Hydride Battery (JWB2) Insert the power cord to the dedicated charger (JWC-2) and plug into the residential power outlet. Insert the battery into the charger as shown in the diagram. CHARGING REFRESH Charge lamp (green) on the charger turns on, and the battery starts charging.
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Check to ensure that charging is complete. When charging is complete, the battery capacity indicator lamp and the charge lamp (green) on the charger turn off. CHARGING REFRESH Charging complete All lamps turn off Charging complete All lamps turn off After charging complete, you can check the charged capacity by pressing the battery 80 –...
7.5. Refresh Charging the Nickel Metal Hydride Battery (JWB2) A refresh charging is required on a nickel metal hydride battery to eliminate the memory effect. When the battery is inserted to the charger, if the refresh lamp on the charger flashes, press the refresh switch to perform a refresh charge cycle.
7.6. The Temperature of the Nickel Metal Hydride Battery (JWB2) during Charging Charge the battery in an environment with a temperature of 10 to 25°C (50 to 77°F). • To protect the battery, if the internal temperature of the battery is under 0°C (32°F) or over 40°C (104 °F), charging does not start.
7.7. Charger (JWC-2) Indicator Lamps Charge lamp (green) is on CHARGING REFRESH Indicates normal charging. The charge lamp will turn off after charging is completed. CHARGING REFRESH Charge lamp (green) is flashing Charge standby • When the temperature of the battery is not within the chargeable range (0 to 40°C, 32 to 77°F), the charger enters a standby state and the charge lamp (green) starts flashing.
Lithium Ion Battery and Charger 8.1. Features of the Lithium Ion Battery (ESB1) • Has a higher energy capacity compared to the nickel metal hydride battery. • Equipped with Battery Management Control System (BMC). (built-in microprocessor) This is a system that uses a computer to track charge/discharge status, operating conditions, and temperature.
8.3. Characteristics and Handling of the Lithium Ion Battery (ESB1) Ambient temperatures Depending on the ambient temperature, the distance that can be traveled becomes shortened. In order to maximize the battery’s performance, it is recommended that you use the battery under the following conditions.
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Battery’s deterioration characteristics All batteries are consumables. A battery gradually deteriorates and its capacity decreases over time and with use. The extent to which the capacity decreases by deterioration depends on the use conditions. Even if a battery is not used, when it is stored over a long period of time, it will deteriorate and its capacity will decrease.
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If you forget the date you started to use the lithium ion battery. The battery’s manufactured date is printed on its bottom. Use it as a reference. 130425 Manufactured April(4) 25, 2013 • The start date of battery usage is defined as the date the user charged the battery for the first time after shipment from the factory.
8.4. How to Charge the Lithium Ion Battery (ESB1) There are two ways to charge the battery; by removing it from the wheelchair (tabletop charging), or while it is still attached to the wheelchair (on-vehicle charging). Charging the Battery out of the Unit (Tabletop Charging) Check that the protective cap is on the battery.
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Charging the Battery Attached to the Wheelchair (On-vehicle Charging) Prepare for charging. Remove any bags and luggage from the backrest, and anything else that can potentially tangle the charge cable. Park the wheelchair indoor on a level floor, apply the parking brakes, and set the left and right clutch levers in the power driver position.
8.5. The Temperature of the Lithium Ion Battery (ESB1) during Charging Charge the battery in an environment with a temperature of 10 to 25°C, (50 to 77°F) • To protect the battery, if the internal temperature of the battery is under 0°C (32°F) or over 40°C (104 °F), charging does not start.
Wheelchair Transporting and Storing Instructions Please refer to the Warnings in “1.5.15. Transporting and Storing the Wheelchair” on page 23 to 25. 9.1. Loading the Wheelchair in a Car Turn off the power of the wheelchair. Remove the battery. Be sure to remove the battery from the wheelchair so that its power will not turn on unexpectedly during transport.
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WARNING ● Be sure to store the disconnected battery with the protective cap on it. Exposed contacts can cause short circuits and lead to a fire or battery rupture. Protective cap Load the wheelchair into the car. Gently load the wheelchair by holding the frame portion with both hands.
9.2. Unloading the Wheelchair from a Car Unload the wheelchair from the car. Reattach the removed parts, detached units back to their original places, and unfold the wheelchair. Check that the parking brakes are applied. Check that the anti-tip device is in the correct position. When unloading: •...
9.3. Storing the Wheelchair Apply the parking brakes. Turn off the power and remove the battery. Store the wheelchair normal temperature indoors where there is less humidity. To wipe off dirt or spots before storing, use a tightly wrung-out towel. WARNING ●...
When storing the battery for a long period of time, see sections below, and observe the cautionary notes. • For the nickel metal hydride battery “7.2. (3)Storing the battery” • For the lithium ion battery “8.2. (3)Storing the battery” WARNING ●...
10. Using the Wheelchair more Comfortably The E-Move has a variety of features to improve its controllability. Use these features according to your purposes. For information on the wheelchair frame to which E-Move is attached, see the owner’s manual from the frame manufacturer. 10.1.
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Place the wheelchair so that it will not become unstable when the power units are removed. Release the parking brakes. While holding the hub with hand and pulling the middle of the center ring “a” with your fingers, pull out each power unit using both hands. NOTICE ●...
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Installing the power units to the frame Place the wheelchair so that it will not become unstable. While pulling the middle of the center ring “a” with your fingers, install each power unit using both hands so that the torque stopper axle “b” fits into the torque-receiving component.
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Place the power units in their normal position, and then apply the parking brakes. 6 In the case of quick connector ● In the case of quick connector Align white colored arrow mark on the cable side Coupler coupler with another white mark printed on the (cable side) wheel side coupler (left or right wheel), insert the coupler until you hear clicking noise.
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NOTICE In the case of battery built-in seat, special attention is need to assemble right side wheel to the frame. When you assemble and or disassemble left side wheel, hold the battery installing section so that the wheel does not make free rotation. Otherwise it may rotate during assembling/disassembling action and may cause damages to switches and or battery installing section.
10.2. How to Remove Battery Bag of E-Move (Battery Separated Type) Remove the battery. Refer to [3.4.2 Remove the Battery Bag Battery] for details. Remove the coupler at cable tip and install a cap. Refer to [6.4.1 How to Remove Wheels] for details. Belt Remove the hook-and-loop fastener underneath of battery bag.
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NOTICE ● Attach the hook-and-loop fastener (male) at both edges of belt to entire surface. Slide the belt and adjust the two (2) belt edges to the Frame vicinity of vehicle center as much as possible. Belt Belt Edge Frame Belt Belt Edge NOTICE ●...
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Case of Battery Bag Band Tip Part not Reaching to Bat- Frame tery Bag Attach the fitting tape aligned to the band part tip of Battery Bag battery bag. Band Part of Battery Bag (10) After feeding the band part of battery bag through the frame, attach the fitting tape of band edge part to Fitting Tape the band.
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(13) Remove the hook-and-loop fastener at the bottom Battery Bag surface of battery bag and feed both two (2) belts through. Belt (14) Attach the hook-and-loop fastener and fix the battery bag. Hook-and-Loop Fastener Battery Bag Belt Hook-and-Loop Fastener...
10.3. Smart Tune Settings The Function parameters and Drive parameters of E-Move can be changed to fit the usage. These changes are performed by Smart Tune software. Consult with your dealer on changing the settings. Function Parameters Auto power off function Selection of the turn off the power after a specified time of non- operation.
11. Maintenance, Daily Check, Periodic Inspection It is recommended that the E-Move be inspected periodically at the dealer. (Inspection is fee-based) To ensure long-term durability, we recommend that your perform regular inspections every 6 months after initial use. Sample Inspection Form Date of Corrective Inspection Item...
11.1. Maintenance [Cleanup] If the E-Move becomes dirty due to normal use, use a tightly wrung-out towel to wipe off any dirt. If the dirt is excessive, use a towel and neutral detergent to remove the dirt. After removing the dirt, be sure to wipe off any remaining detergent.
11.2. Daily Checks Perform the following checks every day before operating the wheelchair. For details, refer to “3.1. In- specting the Wheelchair”. Exterior Visually check the components and ensure that they are not damaged. Anti-tip device Make that the anti-tip device is in the correct position and locked in place.
12. Dimensions and Specifications 12.1 Dimensions 24 inch model dimensions. In parenthese 22 inch model dimensions. Left Unit Right Unit 155mm 155mm 316mm 94mm 97mm 94mm handrim Tire outer diameter diameter stainless 615mm 40mm 536mm (566mm) (502mm) 101mm 39mm coated 151mm 540mm (506mm)
12.2 Specifications E-Move power assist unit for wheelchairs Model Standard model Separated battery bag model Ni-MH battery 17.5 with battery Total Weight Li-ion battery 18.5 without battery 14.5 Right unit Weight Li-ion battery Part Weight Battery bag Ni-MH battery Li-ion battery Tire size 24"...
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Battery and Charger Nickel-Metal Hydride Lithium-ion Model JWB2 ESB1 Rechargeable Dry Battery Type with built in microprocessor Battery Nominal output voltage 24 V 25 V Rated output (5-hour rate) 6.7 Ah (160.8 Wh) 11.8 Ah (280 Wh) Model JWC-2 ESC1 Automatic Charging Charging method controlled by the microprocessor...
13. Troubleshooting, Repairs, Warranty If you have flat tires, contact your dealer. The tire structure of E-Move is same to the bi- cycle tires. Generally bicycle shops can repair the flat tires. 13.1. Before Requesting Repairs Check the troubleshooting table below. When Operating the Wheelchair Problem Warning lamp...
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When Charging (Ni-MH Nickel Metal Hydride Battery) Lamp on Charger Lamp on Battery Problem Check Point What To Do Charge Residual capacity Refresh indicator Charge lamp Is the battery fuse blown? Contact your dealer. (green) and All residual refresh lamp (or- capacity indicator Will another battery accept a charge? ange) are flash-...
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When Charging (Li-ion 00 Lithium ion battery) Lamp on Battery Problem Lamp on Charger Check Point What To Do Residual capacity indicator Red LED is The battery may be malfunctioned. lighted Contact your dealer. It could be possible that the charge plug was not smoothly connected.
13.2. Requesting Repairs and Inspections For your inspection, repair, and service needs, contact the dealer from which you purchased E-Move. When contacting the dealer, your product serial number may be required. Refer to below to check the serial number, and provide it to the dealer. Sales dealer: 13.3.
Decon is keeping records of used components and assigned serial numbers. In the rare case of safety notice and/or product recall, Decon is able to contact the national distributor or final retailer. They will then be able to contact and inform the end user about...
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