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CoverCraft CARVER Square Tube Pontoon Bimini Top Assembly And Installation Instructions Manual

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How to Prolong the Life of
Your Bimini Top
Avoid letting water or snow stand on the top.
Always travel with top in the stored position
inside the storage boot.
When properly installed, you can safely
deploy and use your bimini top with a
maximum operating speed of 35 MPH.
Allow bimini top to dry thoroughly before
folding for storage.
Cleaning & Care Instructions
Scan QR Code or visit Page 13
to learn how to properly care for
your bimini top canvas and frame.
Carver Limited Warranty
Scan QR Code or visit Page 13
to learn more about our limited
product warranty.
Instruction/Informational Sheet
4-Bow Square Tube Complete Tops
(Standard 8', 9', 10') w/o Light Cut-Out
and w/o Zippered Sleeves
4-Bow Square Tube Complete Tops
(Standard 8', 9', 10') w/ Light Cut-Out
and w/ Zippered Sleeves
Buggy Style (Supplemental Instructions)
4-Bow Square Tube Complete Tops
(Free Standing Style) w/o Light Cut-Out
and w/o Zippered Sleeves
4-Bow Square Tube Complete Tops
(Free Standing Style) w/ Light Cut-Out
and w/ Zippered Sleeves
Square Tube Dual Pontoon Complete Tops
Bimini Top Installation Instructions
Square Tube Replacement Canvas
Installation
Bimini Top Brace Kit Instructions
Bimini Top Accessories
Bimini Top Cleaning & Care Instructions
Bimini Top Limited Warranty Information
Square Tube (1") Pontoon Bimini Top
Assembly and Installation Instructions
Carver 1" Square Tube Pontoon Bimini Tops are a classy way to protect yourself and
your pontoon boat from the elements. They also add style and color to your boat.
These instructions make assembly and installation easy. Please read them carefully
before beginning.
Important: Make sure all parts are included in your bimini top package. The quantities
listed below are the quantities of parts needed based on the size of the top that was
ordered. You may receive additional parts that are not needed for your particular size
of bimini top.
Note: Be sure bimini top dimensions match the mounting locations on your boat
before assembling the bimini top and before drilling holes in your boat.
PARTS LIST:
No. 8 Screws - 1/2" Length
No. 10 Screws - 1" Length
Finish Washers
Screw Studs (Buggy Style Tops only)
Long, Metal Side Bow Sections
Medium, Metal Side Bow Sections
Short, Metal Side Bow Sections
Center Metal Cross Bow Sections (equal length)
Page
Horizontal Brace (pair - Free Standing Tops only)
Black, 1" Polypropylene Hold-Down Straps
Black, 1" Polypropylene Adjuster Straps
2
(packaged with canvas - *excluded for canvases
w/ light cut-out and w/ zippered sleeves)
Bimini Top Canvas
3
Universal Deck Hinges
Eye Straps (excludes 10'L tops)
4
Matching Storage Boot
Brace Kit w/ Fixed 90° Deck Hinges (pair - *10'L x 2)
5
Quick-Release Pins w/ Lanyard (pair - 10'L x 2)
Minimum Tools Needed: Drill with 9/64" bit, a Phillips head and a flat head screwdriver, pencil and
4mm or 1/8" Hex Bit Allen Wrench.
6
Also helpful: Tape measure or other measuring device.
7-8
9
10
Polypropylene
Hold-Down Straps
w/ Single Snap Hook
11
12
13
13
Short, Medium and Long
Metal Side Bow Sections
For fully assembled bimini top installation instructions, please see Page 9.
4-Bow
Square Tube
Item
Standard
8', 9, 10'
Complete Top
20
12
2
0
2
2
4
4
0
2
4*
1
2
2
1
1*
1
Polypropylene
Universal
Fixed 90°
Adjuster
Deck
Deck
Straps
Hinges
Hinges
Please
take
extra
care
unpacking and installing your bimini
top. Should you need to return the
bimini top, it MUST be in its original,
new condition. The bimini top canvas
must be clean and dry, and free of
debris (including pet hair). Frame
components must not be scratched.
QUANTITIES FOR:
4-Bow
4-Bow
Square Tube
Square Tube
Square Tube
Dual Pontoon
Buggy Style
Free Standing
8'
Style 8'
Complete Top
Complete Top
Complete Top
20
20
12
8
2
0
6
0
2
2
2
2
4
4
4
4
0
2
2
0
4*
4*
1
1
2
2
2
0
1
1
1
1
1
3
Quick-Release
Eye Straps
No. 8, No. 10 Screws
Pins
and Finish Washers
Center Metal Cross Bow Section
when
16'
30
20
2
0
2+2
2+2
4
4+2
0
2
0
1+1
2+2
2
1+1
1+1
1+1
1

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Summary of Contents for CoverCraft CARVER Square Tube Pontoon Bimini Top

  • Page 1 Square Tube (1”) Pontoon Bimini Top Assembly and Installation Instructions Carver 1” Square Tube Pontoon Bimini Tops are a classy way to protect yourself and How to Prolong the Life of your pontoon boat from the elements. They also add style and color to your boat. Your Bimini Top These instructions make assembly and installation easy.
  • Page 2 Square Tube (1”) Pontoon Bimini Top (w/o Light Cut-Out and w/o Zippered Sleeves) Assembly Instructions These instructions show how to assemble the top, with its frame and straps, starting upside down and inverting to an upright position when attaching to your boat. Short Bow If you purchased a 1”...
  • Page 3 Square Tube (1”) Pontoon Bimini Top (w/ Light Cut-Out and w/ Zippered Sleeves) Assembly Instructions These instructions show how to assemble the top, with its frame and straps, starting upside down and inverting to an upright position when attaching to your boat. Short Bow Identify the hook shaped, long, medium, and short metal side bow sections.
  • Page 4 Square Tube (1”) Pontoon Bimini Top - Buggy Style Supplemental Instructions Follow the instructions for the Square Tube (1”) Pontoon Bimini Tops according to your style (w/o light cut-out and w/o zippered sleeves or w/ light cut-out w/ zippered sleeves) for assembly of your frame. The assembly/installation will be the same with the exception of the canvas tails as shown.
  • Page 5 Square Tube (1”) Pontoon Bimini Top - Free Standing Style (w/o Light Cut-Out and w/o Zippered Sleeves) Assembly Instructions These instructions show how to assemble the top, with its frame and straps, starting upside down and inverting to an upright position when attaching to your boat. Short Bow If you purchased a 1”...
  • Page 6 Square Tube (1”) Pontoon Bimini Top - Free Standing Style (w/ Light Cut-Out and w/ Zippered Sleeves) Assembly Instructions These instructions show how to assemble the top, with its frame and straps, starting upside down and inverting to an upright position when attaching to your boat. Short Bow Identify the hook shaped, long, medium, and short metal side bow sections.
  • Page 7: Continued On Next Page

    Square Tube (1”) Dual Pontoon Bimini Top Assembly & Installation Instructions Please take extra care when unpacking and assembling your bimini top. Should you need to return the bimini top, it MUST be in its original, new condition. The bimini top canvas must be clean and dry, and free of debris (including pet hair).
  • Page 8 Square Tube (1”) Dual Pontoon Bimini Top Assembly & Installation Instructions (Continued) Pass the looped end of each hold-down strap over each end of the medium (front) bow. Use a 1/2” No. 8 screw to fasten strap to bow frame at each pre-drilled hole position as shown.
  • Page 9 Square Tube (1”) Pontoon Bimini Top Installation Instructions PLEASE NOTE: The process of assembling the bimini frame may cause the width of the frame to expand or retract at the mounting points. If the frame appears too wide or too narrow when you are ready to mount the top on the boat, simply mount one side and, with minimal force, push or pull the opposite side to fit the mounting point on the opposite side.
  • Page 10 Replacement Canvas for Square Tube Pontoon Frames Installation Instructions Zippers make it easy to remove canvas for cleaning and installing on your existing frame. Center Bows Please take extra care when unpacking and installing your bimini top. Should you need to return the bimini top, it MUST be in its original, new condition.
  • Page 11 Square Tube (1”) Bimini Top Brace Kit Installation Instructions Carver Square Brace Kits are Available In: • 33” Brace Kit (1” Square Tube Aluminum w/ Nylon Fittings for 48”H Pontoon Bimini Tops) - Fixed • 38” Brace Kit (1” Square Tube Aluminum w/ Nylon Fittings for 54”H Pontoon Bimini Tops) - Fixed •...
  • Page 12 See video demonstrations of assembly and installation procedures on our website, CarverCovers.com! Carver by Covercraft produces quality Boat Covers, Personal Watercraft Covers and Bimini Tops. We take great pride in the craftsmanship and attention to detail that goes into all of our products.
  • Page 13 Mailing/Shipping Address covered in the warranty. Carver by Covercraft Industries, LLC 212 N. Lyles Ave., Landrum, SC 29356 Proper installation, usage, and maintenance of the boat cover, Please enclose a note describing the defect and be sure to include PWC cover, or Bimini Top are necessary for warranty coverage.