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Distributed by: ABQ Industrial LP USA
Tel: +1 (281) 516-9292 / (888) 275-5772 eFax: +1 (866) 234-0451
Web: https://www.abqindustrial.net E-mail: info@abqindustrial.net
DC-8000
Coating Thickness Gauge
Operating Instructions
Distributed by: ABQ Industrial LP USA
Tel: +1 (281) 516-9292 / (888) 275-5772 eFax: +1 (866) 234-0451
Web: https://www.abqindustrial.net E-mail: info@abqindustrial.net
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Table of Contents
Related Manuals for ABQ Industrial DC-8000 Series
Summary of Contents for ABQ Industrial DC-8000 Series
- Page 1 Distributed by: ABQ Industrial LP USA Tel: +1 (281) 516-9292 / (888) 275-5772 eFax: +1 (866) 234-0451 Web: https://www.abqindustrial.net E-mail: info@abqindustrial.net DC-8000 Coating Thickness Gauge Operating Instructions Distributed by: ABQ Industrial LP USA Tel: +1 (281) 516-9292 / (888) 275-5772 eFax: +1 (866) 234-0451...
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Page 2: Table Of Contents
Table of contents 1. Theory and type introduction..........................4 2. Measuring System .............................. 4 2.1 Gauge ................................. 4 2.1.1 General ............................4 2.1.2 Operating keys ..........................4 2.1.3 Power Supply ..........................5 2.2 Probe ................................5 3. User Interface ..............................5 3.1 Switch-ON and Start screen ........................ - Page 3 6.1.1 General remarks ..........................10 6.1.2 Memory Size ..........................11 6.1.3 Parameters ............................. 11 6.2 Data base ..............................11 6.2.1 General remarks ..........................11 6.2.2 Create a new batch ........................11 6.2.3 Select a batch for taking readings ....................12 6.2.4 Change a batch ..........................
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Page 4: Theory And Type Introduction
The FN sensors work on both, on the magnetic-induction principle as well as on the eddy currents principle. These sensors can be used for measurement on steel as well as on on-ferrous metall substrates. All models of the DC-8000 series are equipped with an USB port to enable data communication to a PC. 2. Measuring System 2.1 Gauge... -
Page 5: Power Supply
-Press up arrow when measuring, the backlight will be turned on/off. 2.1.3 Power Supply All models DC-8000 are powered by a set of two alkaline-manganese cells,1.5V, AA LR6 size (batteries are included in the standard supply schedule). ·Used or defective batteries or rechargeable batteries may contain hazardous substances and must be disposed of according to the legal provisions of your country. -
Page 6: Measuring
4.1.1 Batch With the DC-8000 series, readings are basically grouped into batches. A reading that has been taken will be listed and stored into the currently active batch. After a switch-off, the gauge will call the last used batch so that you can conveniently continue to take readings in the last used batch. -
Page 7: Taking Readings
5. Calibration 5.1 General remarks The DC-8000 series offers a number of calibration methods to meet the individual requirements of various applications, procedures and industrial standards. If a batch is being created you can select a suitable calibration method for this batch. The calibration can be carried out immediately after you have created a batch or at a later time in the measuring mode. -
Page 8: Calibration Methods
· Keep away from strong magnetic fields during the calibration procedure. · For maximum accuracy of calibration and later measurements, choose the thickness of calibration standard within the same thickness range as the later measuring sample. · If using calibration foils, make sure they are placed in plane position on the substrate material. Any air gap below the foils must be avoided as this would lead to erratic readings. -
Page 9: Zero Point Calibration
be asked to choose the next one. Use arrow up/down keys to make your selection and press OK to confirm. Perform calibration accordingly. After this you will be asked again to select a base. If calibration for both bases has been completed, you can quit calibration by pressing “ESC”. You will go back to the measure mode. 5.3.2 Zero point calibration Press CAL to start calibration and put the sensor on the blank/uncoated calibration sample. -
Page 10: Interrupt Or Abort A Calibration Procedure
6.1 Batches 6.1.1 General remarks With all models of the DC-8000 series, readings, calibrations, statistics and parameters are stored as a set of data into a batch, i.e. apart from the readings, a batch includes its individual calibration, setting parameters and statistics. If you open an existing batch, the calibration and parameters stored in this batch will become active. -
Page 11: Memory Size
referred to as “BATCHxx“. xx = the current number of batch. 6.1.2 Memory Size The memory of the DC-8000 models are designed to store a total of 10,000 readings. With all models, the memory can be memorized into any batches according to customer requirements. The space of each batch will be max 1000 readings. -
Page 12: Select A Batch For Taking Readings
Parameter: Block size Subsequent readings of a batch can be divided into blocks, each of the same size (block grouping of readings). The number of readings per block can be adjusted from 1 to 100. To complete the batch setting procedure, an overview of your parameter settings appears on screen. For your quick reference, this overview can also be selected via the main menu. -
Page 13: Parameter Overview
6.2.5 Parameter Overview Press function key MENU and select “Database”. Press OK to confirm. Use up/down arrow keys to select the requested batch. Press OK to confirm. Use arrow up/down keys to select “overview” and press OK to confirm. Display will show the parameter settings of the active batch. Parameters –... -
Page 14: View Single Readings
BLK = number or readings x = mean value ↑= Maximum σ= standard deviation ↓= Minimum 7.2.2 View single readings Press function key STATS from measuring mode to call the statistics menu. Use arrow up/down keys to select “Readings” and press OK to confirm. The list of single readings appears. As an alternative, you can call this function form the measuring mode by pressing function key STATS three times. -
Page 15: View Single Readings And Block Statistics
BLK = number or readings x = mean value ↑= Maximum σ= standard deviation ↓= Minimum 7.2.4 View single readings and block statistics The group readings into blocks (block size >1) option has been enabled, press function key STATS to call the statistics menu. -
Page 16: Data Transfer
8. Data transfer All models of the DC-8000 series are equipped with an USB port, which can transfer batch readings and statistical data to a PC through Msoft software. Please read the software instructions for specific operation methods. 9. Care and Maintenance 9.1 Care... -
Page 17: Error Messages And Remedy
10. Error messages and remedy Error message Cause of the problem Remedy The gauge has been cut from power supply for more than one “Please check clock Check clock settings. If necessary minute. (If the gauge has been settings” reset clock. supplied without batteries or after battery change) Replace batteries or reload... - Page 18 Measure Mode Main Menu Statistics menu Database Statistics Calibration Batch Readings Change Overview Delete Delete Measuring unit um/mm Mils Switch off mode after 5 min disable Time / Date Time Date Format Gauge data Total reset...
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Page 19: Technical Data
12. Technical Data 12.1 Gauge parameters DC-8000 Measuring range 0-3000μm (F), 0-2000μm (N,FN) Tolerance ± (2 % of reading + 2 μm) Minimum curvature radius 5 mm conve /25 mm concave Minimum measuring area Ø 20 mm Minimum base thickness 0.5 mm (F) 50μm (N) Measuring units μm –... -
Page 20: Statistical Terms
13. Statistical Terms The statistical evaluation will help you to assess the quality of your product. Average (Mean)： The sum of single readings divided by the total number of readings. Variance The variance of a list is the square of the standard deviation of the list, that is, the average of the squares of the deviations of the numbers in the list from their mean divided by the (number of readings minus 1). -
Page 21: Safety Notes
If you connect the gauge to another device, please refer to the corresponding instructions manual for detailed information on safety issues. Do only connect original accessories recommended by the manufacturer of the DC-8000 series. Approved after-sales service The gauge may only be repaired by approved and qualified after-sales service personnel.
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