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AUTOBROIL
OWNER'S MANUAL
MODEL FR15B FR69B 126B
WITH TOUCHSCREEN CONTROL
(DK8 SERIES, DK3-126)
Important: Keep in safe, easy-to-find location.
Marshall Air Systems, Inc.
419 Peachtree Drive South
Charlotte, North Carolina USA 28217
704-525-6230
704-525-6229 FAX
Sales and Service
1-800-722-3474
(24 Hour Hotline, Telephone Assistance Available for Diagnostic and Troubleshooting)
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Related Manuals for Marshall Amplification AUTOBROIL FR15B
Summary of Contents for Marshall Amplification AUTOBROIL FR15B
- Page 1 AUTOBROIL OWNER’S MANUAL MODEL FR15B FR69B 126B WITH TOUCHSCREEN CONTROL (DK8 SERIES, DK3-126) Important: Keep in safe, easy-to-find location. Marshall Air Systems, Inc. 419 Peachtree Drive South Charlotte, North Carolina USA 28217 704-525-6230 704-525-6229 FAX Sales and Service 1-800-722-3474 (24 Hour Hotline, Telephone Assistance Available for Diagnostic and Troubleshooting)
- Page 3 OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL This document contains the installation and operating instructions for: MODEL: FR15B FR69B 126B AUTOBROIL™ (DK8 SERIES, DK3-126B) With Touchscreen Control INSTRUCTIONS TO PURCHASER: KEEP THIS MANUAL IN A SAFE PLACE AND RETAIN FOR FUTURE REFERENCE.
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Page 5: Table Of Contents
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL TABLE OF CONTENTS BROILER SETTINGS ..........................1 II. EQUIPMENT INSTALLATION ........................ 2 Performance Criteria ........................2 Pre-Installation ..........................2 Equipment Location .......................... 2 Electrical Information ........................3 Pre-Operation Check ........................3 Broiler Adjustment .......................... - Page 6 OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL ILLUSTRATIONS Dimensional Drawing FR15B ......................Figure 1 Dimensional Drawing FR69B ......................Figure 1A Dimensional Drawing 126B ......................Figure 1B External Removable Parts FR15B ..................... Figure 2 External Removable Parts FR69B ....................Figure 2A External Removable Parts 126B .....................
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Page 7: Broiler Settings
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL I. BROILER SETTINGS DK8 SERIES: BROILER ACTUAL OPERATING RANGE: 500°F TO 760°F FOR BEST COOKING RESULTS, TEMPERATURE SET POINT(S) MUST BE WITHIN BROILER OPERATING RANGE. COOKING WITH TEMPERATURES SET POINT(S) OUTSIDE THE OPERATING RANGE WILL RESULT IN PRODUCT INCONSISTENCY. -
Page 8: Equipment Installation
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL II. EQUIPMENT INSTALLATION PERFORMANCE CRITERIA Make certain that voltage is within 10% of the unit’s rated voltage and neutral is, in fact, neutral. Serious damage will be caused by having voltage on neutral. ELECTRICAL BROILER CODE AMPERAGE... -
Page 9: Electrical Information
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL ELECTRICAL INFORMATION 1. The Electrical Schematic is inside the electrical cabinet and a copy is also included at the back of this manual. Make certain the supply voltage and number of supply conductors agrees with the Electrical Schematic. The load-carrying conductors should be sized according to the loads shown on the Electrical Schematic per local codes and the National Electrical Code, ANSI/NFPA 70 -Latest Edition. -
Page 10: Shut-Off Instructions
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL SHUT-OFF INSTRUCTIONS 1. Press and hold the power button for 2 seconds. The heat will turn off and the conveyors will continue to run until the broiler cools. The conveyors will turn off automatically after cooling. 167717 RV120320 Copyright ... -
Page 11: Operating Instructions
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL III. OPERATING INSTRUCTIONS OPERATION OF THE TOUCHSCREEN USER INTERFACE OFF MODE Once the broiler is connected, the touch screen user interface OFF mode home screen will show up. OFF MODE – HOME SCREEN Power Button: In this mode, the power button is red indicating that all heaters and conveyors are off. -
Page 12: Preheat Mode
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL PREHEATING MODE Once turned on, the broiler will go to the PREHEATING mode and start heating. The conveyor belts will also start running at the slowest recipe speed. The PREHEATING mode is to allow the broiler to reach temperature set point before cooking. -
Page 13: Ready Mode
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL READY MODE After the preheat timer elapsed, the broiler goes to the READY mode. The READY mode home screens for a single belt (Model FR15B) and a dual belt (Model FR69B) unit are shown below. SINGLE BELT –... -
Page 14: Cool Down Mode
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL selected belt, use the arrow buttons to navigate between the different recipe pages. Note that the arrow buttons will be grayed out if no other pages are available. 2. Once the desired recipe is found, press anywhere inside its window. The READY mode home screen will then show up with the newly selected recipe for that belt. -
Page 15: Food Probe (Optional)
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL screen to remind the user that the broiler is still hot even though the burners are off. The COOLING DOWN mode screen is shown below. COOLING DOWN MODE SCREEN Cool Down Timer: The cool down timer shows the remaining cool down time in minutes while the timer bar gives the user a quick reference of the remaining time versus total time. - Page 16 OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL To take live temperature measurements of a food product: 1. Connect the food probe into the food probe receptacle on the unit. 2. Press the food probe button to go to the FOOD PROBE screen. 3.
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Page 17: Tools
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL The following is logged each time a sample is taken: Date (MM/DD/YY) Time (HH:MM:SS) Recipe name Recipe set point (degree F or C) Final temperature reading (degree F or C) ... -
Page 18: Food Probe Tool
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL 4. Remove USB flash drive from USB port and put cover back on. Use the back button to go back to the SUPPORT screen or the home button to go back to the OFF mode home screen. 5. - Page 19 OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL To recalibrate the food probe: From the FOOD PROBE tool screen press the food probe calibration button . The keypad screen will come up asking for a password. Enter password “1423” using the keypad followed by the enter button .
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Page 20: Recovery Time Tool
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL RECOVERY TIME TOOL: The recovery time is defined as the amount of time it takes for the broiler to go from 93°C (200°F) up to 10°C (50°F) below set point. This data is useful for service and HACCP purposes. To access the RECOVERY TIME screen, simply press the RECOVERY TIME tool button . - Page 21 OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL LANGUAGE Press this button to toggle between the different languages (if available). TEMPERATURE UNITS Press to toggle between setting the broiler for degree Fahrenheit (F) or degree Celsius (C). TIME FORMAT Press to toggle between standard or military time formats.
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Page 22: Menu Management Tool
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL Remove USB flash drive from USB port and put cover back on. Use the back button to go back to the previous page or the home button to go back to the OFF mode home screen. The TXT file can now be transferred to a computer. - Page 23 OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL enter button . The MENU MANAGEMENT screen will then come. Press on the broiler belt window to add, modify or delete recipes. The add/modify/delete screen will come up. If there are more than four recipes available for that belt, use the arrow buttons to switch pages.
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Page 24: Conveyer Only Tool
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL To cancel, press the cancel button to go back to the previous screen or the home button to go back to the off mode home screen. To modify a recipe: From the add/modify/delete recipe screen, use the arrow buttons to navigate to the desired recipe and select the recipe by pressing on the recipe window. -
Page 25: Time Compensation
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL TIME COMPENSATION This feature allows the unit to compensate for medium/long term temperature variations due to quantity and/or type of food being fed into the broiler. Basically, if the temperature of the cooking chamber remains for the compensation time above (or below) the set point plus (or minus) the compensation threshold, then the unit will automatically subtract (or add) cooking time (defined as a percentage of the current recipe time, compensation factor) to the current recipe. -
Page 26: Emergency Stop Switch
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL EMERGENCY STOP SWITCH An emergency stop switch is available on the front of the unit. This toggle switch is for stopping the conveyors immediately in case of a conveyor jam or other problem requiring the unit to shut down. Do not use the switch for normal shut downs at the end of the day. - Page 27 OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL 5. The tube bundle should be removed and wire brushed. Further cleaning is not necessary, however, make sure carbon deposits are scraped from between the tubes with tool such as a screwdriver.
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Page 28: Monthly Cleaning Procedures
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL Axle Scraper Part Number 101363 The axle scraper provided with the broiler is a handy tool for cleaning the dirt and grime off of the axles. To insert, place end of scraper in between conveyor and turn scraper as shown in the illustration. -
Page 29: Annual Recommended Maintenance
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL 5. CAUTION: DISCONNECT POWER BEFORE OPENING PANEL. Retighten the screw lugs on the main power wires at the main terminal block inside the control box. Check that the other electrical connections are still tight. 6. -
Page 30: Motor Speed Board
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL V. MOTOR SPEED BOARDS DC OUTPUT VOLTAGE SWITCH AC SUPPLY VOLTAGE SWITCH It is necessary when installing replacement circuit boards, to check the settings of the AC input switches. 1. Check the product schematic for the correct input voltage (115, 208 or 240). 2. -
Page 31: Trouble Shooting
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL VI. TROUBLE SHOOTING This section contains a list of possible problems with your Autobroil. By locating the problem in this section, you may be able to make a quick repair. ALL ELECTRICAL TROUBLE SHOOTING INVOLVING ACCESS INTO THE MOTORS OR ELECTRICAL ENCLOSURES MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN. - Page 32 OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL PROBLEM POSSIBLE CAUSE SOLUTION 4. REPEATED MECHANICAL A. Check to see that chain is not A. See proper chain installation on BINDING. on backward Figure 5. B. Inspect chain closely for bent B.
- Page 33 OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL PROBLEM POSSIBLE CAUSE SOLUTION 6. CANNOT MAINTAIN A. Check that tube bundles are A. Clean tube bundles with wire CONSISTENT being cleaned in accordance TEMPERATURE DURING with Item 5 in Section IV. brush, screwdriver or tube COOKING.
- Page 34 OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL The following Error Messages are associated with the touch screen controls: PROBLEM POSSIBLE CAUSE SOLUTION 9. “TOO HOT” ERROR MESSAGE A. Bad solid state relay. A. Replace proper solid state relay B.
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Page 35: Assembly & Disassembly Instructions
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL PROBLEM POSSIBLE CAUSE SOLUTION 15. ”RECOVERY ERROR” ERROR A. Pilot flame goes out A. See table problem 3 MESSAGE B. Burner will not light at all B. See table problem 4 The broiler did not reach C. -
Page 36: Replacement Parts
OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL VIII. REPLACEMENT PARTS When ordering parts, make sure to specify the machine model number and serial number as shown by the label attached to the right side cover. WARNING: USE OF NON- MARSHALL APPROVED PARTS WILL VOID WARRANTY. QUANTITY PART # DESCRIPTION... - Page 37 OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL QUANTITY PART # DESCRIPTION FIGURE PER UNIT 185580 Cover, Motor 183159 Crumb Tray 165434 Diverter, Cooling Fan (DK8EP & DK8-69R440VCE) 500049 Element 915W 220V 3, 3A, Schematic 166458 Elements-915W @ 220V w/ T/C Clip* 3, 3A, Schematic 504719 Element, 915W 440V...
- Page 38 OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL QUANTITY PART # DESCRIPTION FIGURE PER UNIT 500940 Motor (FR69B) 6A, Schematic 504331 Pan, 1/3 Amber 2 ½” Tall (Not DK8EP,DK3-126BCD) 2, 2A 168847 Pan, Juice Asby (FR69B) 131398 Pick-up Mount Motor (FR15B) 131398 Pick-up Mount Motor (FR69B) 501991...
- Page 39 OWNERS MANUAL MODEL FR15B FR69B 126B AUTOBROIL WITH TOUCHSCREEN CONTROL QUANTITY PART # DESCRIPTION FIGURE PER UNIT 168041 Tube Bundle S/N 05066 and After 168814 Tube Bundle (FR69B) 168805 Tube, Overdrive (FR69B) 185577 Tube, Overdrive (126B) 166356 Wire Rack Extended 2, 2A 167717 RV120320 Copyright ...
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Page 43: External Removable Parts Fr15B
OPTIONAL DK8EP ONLY NOT DK8EP NOT DK8EP DK8EP ONLY Parts List ITEM PART NO. DESCRIPTION 168548 CONVEYOR, AUTOLOADER ASBY (S/N 05066 & AFTER) 144783 CONVEYOR, AUTOLOADER ASBY (S/N BEFORE 05066) 167193 COVER, AUTOBROIL ARM (S/N 05066 & AFTER) 143745 COVER, AUTOBROIL ARM (S/N BEFORE 05066) 167711 COVER, FRONT TUNNEL 167703... - Page 44 OPTIONAL OPTIONAL Parts List ITEM PART NO. DESCRIPTION 168906 ASBY, HEAT SHIELD (OPTIONAL) 147603 ASBY, LOADER CARRIAGE (DK8-69INTLCE & DK8-69R440VCE ONLY) 504248 CATALYST (OPTIONAL) 168909 CATALYST FRAME ASBY (OPTIONAL) 167711 COVER, FRONT TUNNEL 169020 COVER, FRONT TUNNEL (WITH OPTIONAL CATALYST) 167703 COVER, MOTOR 167327...
- Page 45 Parts List ITEM PART NO. DESCRIPTION 185570 ASBY, PRODUCT SLIDE 185565 COVER, LH SIDE 185567 COVER, RH SIDE 183159 TRAY, CRUMB 184909 WELDMENT, SPICE RACK EXTERNAL REMOVABLE PARTS 126B FIGURE 2B 167717FIG2B RV022321 Copyright 2015 Marshall Air Systems, Inc. All rights reserved...
- Page 46 Parts List ITEM PART NO. DESCRIPTION 500049 ELEMENT, 915W 220V 166458 ELEMENT, W/T-COUPLE CLIP 165423 FRAME, LH 165425 FRAME, RH 166365 MEAT STRIPPER 166352 TUBE BUNDLE, ASBY (BEFORE S/N 05066) 168041 TUBE BUNDLE, ASBY (S/N 05066 & AFTER) INTERNAL REMOVABLE PARTS FR15B WITH TRANSFER BELT LOADING ARMS FIGURE 3 RV021116...
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Page 47: Internal Removable Parts Fr69B
Parts List ITEM PART NO. DESCRIPTION 500049 ELEMENT, 915W 220V 504719 ELEMENT, 915W 440V (DK8-69R440VCE ONLY) 166458 ELEMENT, W/T-COUPLE CLIP, 915W 220V 181909 ELEMENT, W/T-COUPLE CLIP, 915W 440V (DK8-69R440VCE ONLY) 165424 HANGER, MEAT STRIPPER LH 165426 HANGER, MEAT STRIPPER RH 168812 MEAT STRIPPER ASBY 168814... -
Page 48: Internal Removable Parts 126B
Parts List ITEM PART NO. DESCRIPTION 183165 ELEMENT, 1325W 208V 504734 ELEMENT, 1325W 208V (183151) INTERNAL REMOVABLE PARTS 126B FIGURE 3B 167717FIG3B RV120320 Copyright 2015 Marshall Air Systems, Inc. All rights reserved... - Page 50 MEAT STRIPPER CONVEYOR CHAIN FEED DRIVE SPROCKET CONVEYOR CHAIN RETURN MEAT STRIPPER BRACKET ADJUSTMENT INSTRUCTIONS: 1. MOVE BRACKET TOWARD CONVEYOR CHAIN UNTIL STRIPPER EVENLY AND LIGHTLY TOUCHES CONVEYOR CHAIN. 2. SECURE BRACKETS. 3. START CONVEYOR CHAINS AND CHECK FOR SMOOTH OPERATION WITHOUT BINDING. 4.
- Page 51 Parts List ITEM PART NO. DESCRIPTION 166380 BEARING, .500" SHAFT TEFLON OUTER 500035 CHAIN, ROLLER #35 500117 COLLAR, SET 0.505" ID X 1.000" OD 166372 SHAFT, DRIVE 144792 SPROCKET, BROILER CHAIN ASBY 128156 WASHER, SPACER 1" OD X .510" ID 128866 SPROCKET, 3524 X 0.505"...
- Page 52 Parts List ITEM PART NO. DESCRIPTION 166380 BEARING, .500" SHAFT TEFLON OUTER 100977 BEARING, 1" SHAFT TEFLON OUTER 500035 CHAIN, ROLLER #35 140163 COLLAR, SET 0.755" ID X 1.250" OD 168809 IDLER 1.405" OD X .755" ID 120083 SHAFT, DRIVE .750 X 23.250 168808 SPROCKET ASBY, 0.755"...
- Page 53 Parts List ITEM PART NO. DESCRIPTION 500040 SPROCKET, 3510 X .500" 500117 COLLAR, SET 0.505" ID X 1.000" OD 128866 SPROCKET, 3524 X 0.505", 1/4"-20 SET 128320 WASHER, 1.000" OD X 0.765" ID 129210 SPROCKET 3524 X .755" 502839 185577 OVERDRIVE TUBE ASBY 165684 IDLER, SPROCKET ASBY 3.000"...
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Page 55: Power Cord Orientation
BACKWALL PLATE WITH LOUVRES STAYS IN PLACE LEFT TO RIGHT ORIENTATION POWER PLATE BACKWALL RIGHT TO LEFT ORIENTATION REMOVE (6) SCREWS FROM POWER PLATE TO UN-MOUNT FLIP POWER PLATE SO THAT CORD IS TOWARD WALL MOUNT POWER PLATE USING (6) SCREWS, BEING CAREFUL NOT TO PINCH ANY WIRES POWER CORD ORIENTATION FIGURE 8... -
Page 57: Control Panel Quick Guide
CONTROL QUICK GUIDE AUTOBROIL - SINGLE BELT (DEGREE F) OFF MODE: This is the OFF mode home screen. In this mode, the power button is red to indicate that even though the broiler control is powered on, the broiler itself is turned off. Power Button: Press and hold for 2 seconds to turn broiler on. - Page 58 CONTROL QUICK GUIDE AUTOBROIL - SINGLE BELT (DEGREE F) READY MODE: This is the READY mode home screen. This screen shows the BROILER window associated with the BROILER conveyor. Broiler Belt Window: The BROILER window shows the active recipe with the belt name, a representative food icon, the recipe name and the recipe cook time.
- Page 59 DRAWN BY: DATE: MARSHALL AIR SYSTEMS, INC. GENERIC NAME: PRODUCT LINE: PRODUCT CLASS: MATERIAL: SIZE: ROUTE.: DWG. NO.: REV.: SCALE: CODE: IMAGE MAY BE REDUCED Copyright © 2015 Marshall Air Systems, Inc. All rights reserved...
- Page 64 DRAWN BY: DATE: MARSHALL AIR SYSTEMS, INC. GENERIC NAME: PRODUCT LINE: PRODUCT CLASS: MATERIAL: SIZE: ROUTE.: DWG. NO.: REV.: SCALE: CODE: IMAGE MAY BE REDUCED Copyright © 2015 Marshall Air Systems, Inc. All rights reserved...
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