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Summary of Contents for Smithco Spray Star 1200Diesel
- Page 1 Operator’s Spray Star 1200Diesel Truck Model 20-700-D Manual System 1201D TeeJet Radion 8140 1202D ® TeeJet 744 1204D ® Star Command I 1207D/1208D Star Command II 1215D/1218D/1220D SN: 200D500 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435...
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Page 2: Table Of Contents
CONTENTS Introduction ..............1-8 Introduction ..............1 Symbols ..............2 General Safe Practices ..........3-6 Specifications ............. 7 Optional Spray Equipment .......... 7 Set Up ................. 8 Operation ..............9-14 Controls & Instruments ........... 9-10 Operating Instructions ...........11-12 Tank Agitation ............13 Spray Cleaning ............ -
Page 3: Introduction
All Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering parts. The serial number plate on the Spray Star 1200 diesel is located on right mainframe behind exhaust. -
Page 4: Symbols
Hand Throttle Oil Level Park Brake Park Brake Slow Fast Lift Arm Release Hydraulic Fluid Hot Surface No Riders Moving Parts Pinch Point Penetration 20° MAX Rollover Warning Blower Headlamp Seat Belt Danger Danger Caution PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 5 It may also be used to alert against unsafe practices. IMPORTANT: Blue. Indicates procedures which should be followed to avoid damage to the machine. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
- Page 6 Decal, Pinch Point K 25-356 Decal, Tire Pressure L 25-373 Decal, Smithco M 25-370 Decal, 88 dBA N 27-077 Decal, Smithco O** 27-093 Decal, Hydraulic Oil P** 25-277 Decal, Battery Q**25-321 Decal, Diesel Fuel PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
- Page 7 18. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 19. Use parts and materials supplied by Smithco only. Do not modify any function or part. 20. Use caution when booms are down as they extend out beyond the center line of the machine.
- Page 8 If using Simulated Speed with a Radion 8140, one needs to change back to Ground Speed for proper rate control when spraying. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 9: Specifications
15-968 26 Gal. Wash System with Electric Pump 17-601 15' HD Boom 17-585 18' HD Boom 17-580 20' HD Boom 15-967 Hose Reel Mount Kit 16-129 Manual Rewind Hose Reel, 200-foot/61-meter capacity 16-906 Electric Rewind Hose Reel, 200-foot/61-meter capacity PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 10: Setup
SETUP The Diesel Spray Star 1200 arrives from Smithco setup and ready for service. Depending on freight condi- tions the battery may have to be installed. The spray system is normally shipped attached to the 1200 Prime Mover. If a spray system is to be fitted to a Prime Mover by a dealer or factory, assemble and attach the components in accordance with the parts draw- ings in the Diesel Spray Star 1200 Parts/Service Manual. - Page 11 0 mph. Pointer will stay at 0 mph and oscillate slightly at zero to indicate the GPS is acquiring satellites. GPS is not yet functional to indicate speed. Once satellites are acquired (15-45 seconds), the pointer will swing full scale and then back toward 0 mph to indicate it is now ready for operation. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 12: Controls & Instruments
To adjust speed use the knob on the end of the lever, counter clockwise increases speed and clockwise decreases speed. Disengage the lever and you will have full accelerator pedal range. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 13 2. Obtain desired speed with foot pedal. 3. Step on foot switch(T) to lock speed. 4. Push foot switch again to disengage. To avoid abrupt stop, place foot on traction pedal before disengaging speed control. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
- Page 14 3. Remove the ignition key and engage the park brake. Never leave the vehicle unattended with the engine running. Always bring the vehicle to a complete stop, engage park brake, turn key off and remove key. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
- Page 15 4. Connect other end of cable (D) to engine block on unit being started (NOT to negative (-) terminal of battery) To prevent damage to other electrical components on unit being started, make certain that engine is at idle speed before disconnect- ing jumper cables. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 16: Tank Agitation
Hold one in place and turn the other wrench to loosen assembly. Once apart, clean with water and check for deteriorating parts. Replace parts as needed by ordering the Spare Parts Kit 20-673-01P. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 17: Spray Cleaning
Located to the right of the control panel. Use lever on compressor to designate which boom is to be used to dis- pense foam. Use dial located on the foamer to adjust pressure for the amount of foam that will be dispensed. Switch on compressor also turns foamer on or off. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 18: Wiring
WIRING DIAGRAM PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 19: Hydraulic
HYDRAULIC DIAGRAM PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 20: Declaration Of Conformity
Widna tal-Operatur ▪ Dopuszczalny poziom hałasu dla operatora ▪ Nível sonoro nos ouvidos do operador ▪ Nivelul zgomotului la urechea operatorului ▪ Hladina hluku pôsobiaca na sluch operátora ▪ Raven hrupa pri ušesu upravljavca ▪ Nivel sonoro en el oído del operador ▪ Ljudnivå vid förarens öra PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 21 Hyväksyntänumero ▪ Numéro de certificat ▪ Bescheinigungsnummer ▪ Αριθμός Πιστοποιητικού ▪ Hitelesítési szám ▪ Numero del certificato ▪ 207002024-1 Sertifikāta numurs ▪ Sertifikato numeris ▪ Numru taċ-Ċertifikat ▪ Numer certyfikatu ▪ Número do Certificado ▪ Număr certificat ▪ Číslo osvedčenia ▪ Številka certifikata ▪ Número de certificado ▪ Certifikatsnummer PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 22: Quick Reference
OTHER PARTS 16-953 Hinged Cover On Tank with Gasket 16-953-01 Gasket For Cover 16-169 Strainer Basket 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring 20-663 Tank Lid Gasket 13-488 Key Switch 8-709 Key Set PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 23 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
- Page 24 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.
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