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Smithco Spray Star 1600P Parts & Service

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Parts & Service
Spray Star 1600P
14-300
SN: SS1340
August 2013
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
productsupport@smithco.com

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Summary of Contents for Smithco Spray Star 1600P

  • Page 1 Parts & Service Spray Star 1600P 14-300 SN: SS1340 August 2013 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...

  • Page 2: Table Of Contents

    Storage ................12 Turbo TurfJet Tips ............77 XR TEEJET Tips ............. 77 Diagrams ........... 14-17 15-585 18’ Smithco Super Boom ......78-81 Hydraulic Diagram ........... 14-15 15-601 15’ Smithco Super Boom ......82-85 Wiring Diagram ............16-17 Triple Nozzle ..............86 Parts ..........

  • Page 3: Introduction

    INTRODUCTION Thank you for purchasing a product. Read this manual and all other manuals pertaining to the Spray Star carefully as they have safety, operating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage. Keep manuals in a safe place after operator and maintenance personnel have read them.

  • Page 4: General Safe Practices

    GENERAL SAFE PRACTICES 1. It is your responsibility to read this manual and all publications associated with this machine. 2. Never allow anyone to operate or service the machine or its optional equipment without proper training and instructions. Never allow minors to operate any equipment. 3.

  • Page 5: Specifications

    SPECIFICATIONS SPRAY STAR 1600P WEIGHTS AND DIMENSIONS Length 112" (285 cm) Width 61" (155 cm) Width With Booms Down 230" (584 cm) Height 50" (127 cm) Height With Booms Up 126" (320 cm) Wheel Base 60" (152 cm) Weight Empty...

  • Page 6: Maintenance

    LUBRICATION Use No. 2 General purpose Lithium Base Grease and lubricate every 100 hours. The Spray Star 1600P has 7 grease fittings. A. One on the rod end of hydraulic cylinder.
  • Page 7 MAINTENANCE ENGINE OIL Change and add oil according to chart below based on air temperature at the time of operation. Do not overfill. Use a high quality detergent oil classified "For Service SJ or higher" oil. Use no special additives with recom- mended oils.
  • Page 8 MAINTENANCE (CONTINUED) TIRE PRESSURE Caution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to ex- plode. Front tires should be 20 psi (1.4 bar) and rear tires should be 18 psi (1.3 bar). Improper inflation will re- duce tire life considerably.

  • Page 9: Axle Shaft Disassembly

    AXLE SHAFT DISASSEMBLY After the wheel is removed, remove the brake drum. Using a " socket, line up the hole in the axle shaft flange to remove the backing plate nuts which hold the axle shaft assembly to the axle. To remove the axle shaft assembly, grasp the axle shaft Remove inner Axle shaft seal using puller as shown.

  • Page 10: Axle Shaft Assembly

    AXLE SHAFT DISASSEMBLY (CONTINUED) After drilling, position a chisel across the hole and Support the axle shaft assembly in a suitable press. strike sharply to break the ring. Replace with a new Press on the end of the axle shaft until the wheel retainer ring when reassembly.
  • Page 11 AXLE SHAFT ASSEMBLY (CONTINUED) Press the retaining ring firmly against bearing. Assembly new grease seal into housing to original depth. After seal has been assembled, grease lip of seal. Assemble bearing retainer bolts and new gasket on Start nuts on bolts by hand. Tighten nuts in a manner axle housing.

  • Page 12: Service Chart

    SERVICE CHART Before servicing or making adjustments to the machine, stop engine, set park brak and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement.

  • Page 13: End User's Service Chart

    END USER’S SERVICE CHART Duplicate this page for routine use For the week of: Maintence Check Item Tues. Wed. Thurs. Fri. Sat. Sun. Check the Safety Seat Switch Check Steering Operation Check the fuel level Check the engine oil level. Check the condition of the air filter Clean the engine cooling fins.

  • Page 14: Adjustments

    ADJUSTMENTS INTERLOCK SWITCH Located on the front, below the floorboard and behind the clutch. The Interlock Switch is in the electrical circuit between the starter solenoid and the starter on the ignition switch. When the clutch pedal is depressed, it pushes the plunger on the interlock switch in, which creates a circuit.

  • Page 15: Storage

    STORAGE If the engine will be out of service for two or more months, use the following storage procedure. 1. Clean the exterior surfaces of the engine. 2. Change the oil and filter while the engine is still warm from operation. 3.

  • Page 16: Hydraulic Diagram

    HYDRAULIC DIAGRAM...
  • Page 17 HYDRAULIC DIAGRAM PARTS LIST REF# PART# DESCRIPTION QUANTITY 14-352 Hydraulic Hose 54" 14-351 Hydraulic Hose 46" 77-263 Hydraulic Cylinder 1 14-530 Seal Kit 18-171 90° Straight Thread Elbow 14-355 Hydraulic Hose 81" 14-354 Hydraulic Hose 84" 18-306 Straight Thread Connector 15-315 Hydraulic Power Unit 15-315-01...

  • Page 18: Wiring Diagram

    WIRING DIAGRAM Color Code Chart Use dielectric grease on all electrical connections. Blue To reset circuit breaker on ball valve, you must disconnect power to the computer. Brown Yellow FUSES Green Orange Boom Lift 30 AMP 33-273 Spray System 15 AMP 33-508 Black Manifold Valve...

  • Page 19: Parts

    WIRING DIAGRAM PARTS LIST REF# PART# DESCRIPTION QUANTITY 34-146 Panel Mounted Circuit Breaker 34-145 Circuit Breaker Boot 8935 Buss Bar (-) 13-288 Ignition Switch (Kohler 25 099 04)(part of engine) 76-310 Key Set 14-543 Speedometer 8854 Fork Terminal 8963 Heat Shrink 14-332 Speedometer Ground Wire 16-883...

  • Page 20: Body & Frame

    BODY & FRAME DRAWING...
  • Page 21 BODY & FRAME PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-857 Front Tire & Wheel 16-857-01 Tire 20 x 10.00 - 10NHS 4 Ply 16-857-02 Wheel HNL-12-20 Lug Nut - 20 10-180 Front Fender 14-350 Right Side Panel 14-349 Left Side panel 15-838 CARB Gas Tank 15-182...
  • Page 22 TANK AND REAR FENDER DRAWING...
  • Page 23 TANK AND REAR FENDER PARTS LIST REF# PART# DESCRIPTION QUANTITY 14-322 Rear Tank Strap HB-38-16-250 Bolt - 16 x 2 HNTL-38-16 Lock Nut - 16 14-451 160 Gallon Poly Tank 16-557 Square Cap 17-615 Boom Carrier 16-150 Double Threaded Fitting (bottom fitting only part of tank) 16-155 Elbow...

  • Page 24: Nose Cone

    NOSE CONE DRAWING...
  • Page 25 NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY HNJ-58-18 Jam Nut - 18 HWK-316-075 Woodruff Key 13-718 Steering Wheel 13-726 Steering Wheel Cap 76-364 Black Boot 76-362 Mini Tilt Steering 15-844 Steering Shim 14-543 Speedometer (see wiring for terminals) 50-400 Rubber Grommet 13-288 Key Switch...
  • Page 26 NOSE CONE DRAWING...
  • Page 27 NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 50-359 Warning Light (see wiring for terminals) 34-146 Circuit Breaker 30 Amp 34-145 Circuit Breaker Boot 15-844 Steering Shim HNTL-516-18 Lock Nut - 18 15-496 Brake Pedal 16-062 Pedal 15-015 Pedal Pad 10-200 Tower Plate HSA-8-075...
  • Page 28 BRAKE DRAWING...

  • Page 29: Brake

    BRAKE PARTS LIST REF# PART# DESCRIPTION QUANTITY 60-106 Brake Lever HB-38-16-175 Bolt - 16 x 1 HW-38 Washer HWL-38 Lockwasher HB-38-16-175 Bolt - 16 x 1 HW-38 Washer HWL-38 Lockwasher HN-38-16 - 16 11-100 Yoke HN-516-24 - 24 15-347 Brake Rod HCP-516-100 Clevis Pin HP-18-100...

  • Page 30: Pumps And Exhaust

    PUMPS AND EXHAUST DRAWING...
  • Page 31 PUMPS AND EXHAUST PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-371 Muffler 13-498 Muffler Clamp 1 15-379 Exhaust Pipe 18-220 Muffler Clamp 1 15-386 Muffler Bracket 33-159 Universal Exhaust Hanger HSDPS-14-100 Pan Head Drill Screw SS 14-321 Tank Carrier 50-111 Muffler Clamp 1 15-387 Tail Pipe 18-147...

  • Page 32: Spray Pump

    SPRAY PUMP DRAWING...
  • Page 33 SPRAY PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-580 Pump Arm HB-38-16-150 Bolt - 16 x 1 HW-38 Washer HNTL-38-16 Lock Nut - 16 14-353 Main Frame HNCL-12-13 Center Lock Nut - 13 33-480 Pressure Switch 18-388 Bushing 1 16-825 Reducer Bushing 1 16-972 Elbow 1...
  • Page 34 FRONT AXLE DRAWING...

  • Page 35: Front Axle

    FRONT AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-180 Left Front Fender HBC-516-18-100 Carriage Bolt - 18 x 1 HW-516 Washer HWL-516 Lock Washer HN-516-18 - 18 80-167 Dust Cap HNAR-100-14 Slotted Jam Nut 1 - 14 11-043 Bearing 80-019 (includes * items) 11-041 Oil Seal...

  • Page 36: Clutch Linkage

    CLUTCH LINKAGE DRAWING...
  • Page 37 CLUTCH LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY Part of Main Frame 15-482 Bottom Mount Bracket HB-38-16-100 Bolt - 16 x 1 HWL-38 Lockwasher 15-483 Top Mount Bracket HN-516-18 - 18 HW-516 Washer HB-38-16-125 Bolt - 16 x 1 HW-38 Washer HNTL-38-16 Lock Nut...

  • Page 38: Engine And Control Panel

    ENGINE AND CONTROL PANEL DRAWING...
  • Page 39 ENGINE AND CONTROL PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-356 Engine/Seat Cover 8803-41 Trim 16-755 Boom Control Switch 15-472 Switch Boot 14-295 Control Panel 14-296 Decal, Control Panel HB-14-20-075 Bolt - 20 x HW-14 Washer HNTL-14-20 Lock Nut - 20 15-335 Governor Linkage Arm 16-046...
  • Page 40 ENGINE AND CONTROL PANEL DRAWING...
  • Page 41 ENGINE AND CONTROL PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-481 Belt Guard 15-483 Top Mounting Bracket 15-555 Left Belt Guard 15-556 Guard Mount 16-013 Idler Pulley 16-883 Magnetic Sensor 16-821 Pulley 7 OD with Hub HWK-14-1125 Woodruff Key 50-323 Red Battery Cable 14-297 Throttle Cable...

  • Page 42: Gas Tank

    GAS TANK DRAWING...
  • Page 43 GAS TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-14-20-075 Bolt HNTL-14-20 Lock Nut HSTP-516-18-075 Machine Screw HNFL-516-18 Flange Lock Nut HB-14-20-200 Bolt HNTL-14-20 Lock Nut 78-456 Tank Strap 14-533 Gas Tank Bracket 15--838 6 Gallon CARB Gas Tank (includes all * items) Neck Vent Port 8800-43 Fuel Hose...

  • Page 44: Turbo Quad Agitator

    TURBO QUAD AGITATOR DRAWING 14-521 STRAINER DRAWING...

  • Page 45: Strainer

    TURBO QUAD AGITATOR PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-036 Agitator Jets (includes one each ", ", and " orifices) Interchangeable Nozzles " (factory installed) 16-173 Reducer 16-158 Close Nipple 16-157 Tee Female Pipe Thread 16-172 Nylon Nipple NPT x 3 One each comes with 16-036 Agitator Jet.
  • Page 46 15-301 ORBITOR DRAWING Torque to 150 in/lb (17Nm) Torque to 140- 160 in/lb (16- 18Nm)

  • Page 47: Orbitor

    15-301 ORBITOR PARTS LIST REF# PART# DESCRIPTION QUANTITY O-Ring Seal Quad Seal 15-301-14 Bearing Kit Bearing Race Bearing Spool 15-301-13 External Retaining Ring 15-301-15 Spring Centering Kit (Includes Ref# 9) Spring Spacer Centering Spring Spring Retaining Ring 15-301-08 Sleeve Retainer 15-301-11 Plug and O-ring O-Ring Seal...

  • Page 48: Hydraulic Pump

    15-315 HYDRAULIC PUMP...
  • Page 49 15-315 HYDRAULIC PUMP REF# PART# DESCRIPTION QUANTITY 15-315-18 Cap Screw 15-315-17 Washer Stato-Seal 18-060 Pipe Plug 15-315-10 Tank End 15-315-20 O-Ring 15-315-11 Tube (Tank) 15-315-13 Elbow 15-315-12 Nipple 15-315-15 Spacer Assembly 27-059 Filler Breather 15-315-09 Tank End/Tank Pump 15-315-05 Driven Gear Assembly 15-315-04 Drive Gear Assembly HWK-18-063...

  • Page 50: 3-Speed Transmission

    15-409 3-SPEED TRANSMISSION DRAWING...
  • Page 51 15-409 3-SPEED TRANSMISSION PARTS LIST REF# PART# DESCRIPTION QUANTITY 1† 16-341 Ball detent 2† 16-342 Poppet Spring 3† 16-348 Low & Reverse Shift Fork 4† 16-343 Rail Pin 5† 16-344 Shift Spring 6† 16-308 7† HWL-516 Lockwasher 8† HB-516-18-075 Bolt - 18 x 9†...
  • Page 52 15-409 3-SPEED TRANSMISSION DRAWING...
  • Page 53 15-409 3-SPEED TRANSMISSION PARTS LIST 16-309 Spacer (speedometer) 16-305 Snap Ring 16-304 Rear Bearing 16-303 Main Shaft 16-310 Gear M/S (low & reverse) 16-311 Gear M/S (2nd) 16-312 Syncro Ring M/S 2nd & 3rd 16-329 Snap Ring 16-327 Needle Bearing 1 set (13 rollers per set) 16-325...
  • Page 54 16-998 HYPRO PUMP DRAWING...

  • Page 55: Hypro ® Pump

    16-998 HYPRO PUMP PARTS LIST ® REF# PART# DESCRIPTION QUANTITY 16-998-01 Drain Plug 16-998-02 Pump Casing 16-998-03 Impeller Nut 16-966-16 Impeller 16-467 0-Ring 16-998-05 Mechanical Seal (Silicon Carbide) 16-966-06 Slinger Ring 16-998-06 Mounting Flange 16-998-07 Bolt 16-966-10 Ball Bearing 16-998-08 16-998-09 Pump Shaft 16-822-20...
  • Page 56 16-037 REAR AXLE DRAWING...

  • Page 57: Rear Axle

    16-037 REAR AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-510 Wheel Bolt 16-562 Lock Nut 16-511 Axle Shaft (Left and Right) 16-513 Oil Seal Part of Brake Dust Shield 16-518 RTV Gasket Eliminator As Required (Loctite Brand) 16-515 Bearing 16-516 Wheel Bearing Retainer Ring 16-519 Oil Seal...
  • Page 58 BRAKE ASSEMBLY DRAWING...

  • Page 59: Brake Assembly

    BRAKE ASSEMBLY PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-704 Shoe Return Spring (Green) 16-725 Shoe and Lining Kit 2 sets required 16-705 Shoe Return Spring (Red) 16-723 Spider Torque Kit 16-709 Dust Shield and Bearing Retainer 16-713 Brake Lever Kit (Right or Left) 16-719 Adjusting Spring 16-720...
  • Page 60 1602P PLUMBING (RAVEN 440)
  • Page 61 1602P SYSTEM (RAVEN 440) REF# PART# DESCRIPTION QUANTITY ® 16-998 Hypro Pump 16-281 Liquid Filled Gauge 16-034 Throttling Valve 16-034-01 Spare Parts Kit (for 16-034) 16-155 Elbow 3/4 MPT x 1 HB 8896-27 Discharge Hose 1" 18-222 Hose Clamp 16-825 Reducer Bushing 1 16-972 Elbow 1...
  • Page 62 1604P SYSTEM (RAVEN 203)
  • Page 63 1604P SYSTEM (RAVEN 203) REF# PART# DESCRIPTION QUANTITY 14-521 Strainer ® 16-998 Hypro Pump 16-166 Hex Plug 16-825 Reducer Bushing 1 16-972 Elbow 1 8896-30 Discharge Hose 1" x 30" 18-222 Hose Clamp 16-161 Fitting 1 MPT x 1 8897-44 Discharge Hose 1 "...
  • Page 64 1610P SYSTEM (MANUAL)
  • Page 65 1610P SYSTEM (MANUAL) REF# PART# DESCRIPTION QUANTITY 10-263 Front Valve Bracket 10-264 Rear Valve Bracket 16-281 Liquid Filled Gauge 16-268-13 90° Elbow x 1HB with Nut (comes with 10-268 Valve) 8896-4 Discharge Hose 1" x 4" 18-222 Hose Clamp 8887-122 Orange PVC Hose "...

  • Page 66: Controls 1602P System (Raven 440)

    CONTROLS 1602P SYSTEM (RAVEN 440) REF# PART# DESCRIPTION QUANTITY 16-558 Mounting Knob 16-525 Console (only) 15-370-03 Turret Assembly 15-370-04 Speed Sensor Rod HN-14-20 - 20 HWL-14 Lockwasher 16-139 7' Magnetic Sensor Cable' 15-365-01 10' Magnetic Sensor Cable 15-370-01 Red Magnet Assembly north 15-370-02 Black Magnet Assembly south 15-370-07...

  • Page 67: Control 1604P System (Raven 203)

    CONTROL 1604P SYSTEM (RAVEN 203) REF# PART# DESCRIPTION QUANTITY 16-958-01 Mounting Bracket 16-898 Boom Switch 16-900 Mounting Knob 16-899 Master Switch 18-418 Console with Liquid Filled Pressure Gauge 33-090-02 Liquid Filled Pressure Gauge 33-090-04 Pressure Gauge Tube Fitting 16-958-02 Fuse Holder 16-525-03 Fuse 15 AMP 16-895...

  • Page 68: Motorized Control Valve

    16-524 MOTORIZED CONTROL VALVE REF# PART# DESCRIPTION QUANTITY 16-870 Valve Cover 16-524-01 #6 Self Tapping Screw " Long 16-897 Seal Tetraseal 16-875 Motor Assembly 16-957 Woodruff Key 16-524-04 Isolation Flange Assembly 16-524-02 Coupler Shaft 16-956 Butterfly 16-524-03 Valve Body Assembly 16-524-05 1"...

  • Page 69: Strainer

    14-521 STRAINER REF# PART# DESCRIPTION QUANTITY 14-521-01 Strainer Head 1-1/4FPT 16-968-03 50 MEsh Strainer 14-521-02 EPDM Gasket 14-521-03 Bowl 1" NPT 14-521-04 EPDM Rubber gasket 14-521-05...

  • Page 70: 3-Way Manual Valve

    10-268 3-WAY MANUAL VALVE...
  • Page 71 10-268 3-WAY MANUAL VALVE REF# PART# DESCRIPTION QUANTITY 10-268-07 Boom Lever 10-268-16 Bolt and Washer 10-268-17 Boom Lever Plate 10-268-06 Spring Clip 10-268-05 10-268-21 O-Ring (included with 10-268-19 Seal Kit) 10-268-02 Main Body 10-268-19 Seal Kit 1 per body 10-268-24 O-Ring for Main Body 10-268-27 Main Pressure Adjust...
  • Page 72 15-552 VALVE...
  • Page 73 15-552 VALVE REF# PART# DESCRIPTION QUANTITY 15-552-23 Motor 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon 15-517-17 Dust Plug, Felt Lock Nut, Stainless Steel 15-743-04 Ball, Polypropylene...
  • Page 74 10-160 STAINLESS STEEL 15' MANUAL BOOM DRAWING...
  • Page 75 10-160 STAINLESS STEEL 15' MANUAL BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-926 Stainless Steel Cap 13-498 U-Bolt Kit 1 15-562 Right and Left Boom Tube 15-565 Left Brush Guard 15-564 Right Brush Guard Boom Carrier (part of the truck) HBS-38-16-550 Stainless Steel Bolt - 16 x 5...
  • Page 76 10-160 STAINLESS STEEL 15' MANUAL BOOM DRAWING (CONTINUED)
  • Page 77 10-160 STAINLESS STEEL 15' MANUAL BOOM PARTS LIST (CONTINUED) REF# PART# DESCRIPTION QUANTITY 15-014 Shift Knob HB-38-16-175 Bolt - 16 x 1 HN-38-16 - 16 15-561 Boom Lift HBS-12-13-550 Stainless Steel Bolt - 13 x 5 HNCL-12-13 Center Lock Nut - 13 15-811 Left Cam Stop...

  • Page 78: Nozzle Assembly

    NOZZLE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 16-920-03 O-Ring 16-920-05 Diaphragm Teflon (Optional) 16-920-06 Diaphragm EPDM Rubber (Standard) 16-798 Chemsaver End Cap 16-800 Gasket Viton 16-921 15-588 Turbo Turf Jet Tip #8 16-802 Strainer 16-996 Body When the 16-920-05 Teflon Diaphragm is used, it is placed in the assembly in front of the 16- 920-06 EPDM Rubber Diaphragm.

  • Page 79: Turbo Turfjet Tips

    TURBO TURFJET TIPS This is a wide-angle (110°), hollow-cone, drift-reduction nozzle. Replaces conventional flooding nozzles in broadcast applications. FEATURES: • Color-coding makes it easy to match nozzle flow rates for easy identification. • Color-coding is available in sizes TTJ02-VS through TTJ15-VS.

  • Page 80: 18' Smithco Super Boom

    17-585 18' SMITHCO SUPER BOOM...
  • Page 81 17-585 18' SMITHCO SUPER BOOM REF# PART# DESCRIPTION QUANTITY 17-531 Left Boom Arm 16-557 Rubber Cap 17-617 Boom Cradle 17-578 Boom Nest Post 17-537 Square U-bolt with Nut 30-214 10" Electric Hydraulic Actuator (KYB E4200-01406) 30-184 Ram Mount HB-38-16-100 Bolt,...
  • Page 82 17-585 18' SMITHCO SUPER BOOM...
  • Page 83 17-585 18' SMITHCO SUPER BOOM REF# PART# DESCRIPTION QUANTITY 17-591 Compression Spring - Inner 17-599 Spring Shim 17-594 Spring Sleeve 17-535 Clean Load Mount HB-38-16-300 Bolt, - 16 x 3 HNTL-38-16 Lock Nut, - 16 HB-12-13-300 Bolt, - 13 x 3...

  • Page 84: 15' Smithco Super Boom

    17-601 15' SMITHCO SUPER BOOM...
  • Page 85 17-601 SMITHCO SUPER BOOM REF# PART# DESCRIPTION QUANTITY 17-541 Boom End Guard 17-551 Left Boom Arm 17-573 Guide Block Set HB-14-20-125 -20 x 1 HNTL-14-20 Lock Nut - 20 HB-38-16-300 Bolt, - 16 x 3 HW-38 Washer, HNTL-38-16 Lock Nut,...
  • Page 86 17-601 15' SMITHCO SUPER BOOM...
  • Page 87 17-601 SMITHCO SUPER BOOM REF# PART# DESCRIPTION QUANTITY HBFL-516-18-075 Bolt, - 18 x HNFL-516-18 Flange Lock Nut, - 18 17-528 Boom Center HBFL-516-18-075 Bolt, - 18 x HNFL-516-18 Flange Lock Nut, - 18 17-552 Right Boom Arm 33-506 Body (see nozzle drawing)

  • Page 88: Triple Nozzle

    TRIPLE NOZZLE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 33-506 Body 33-538 Cap - Gray 33-553 Nozzle -Gray (XR11006-VS) 16-800 Viton Gasket 33-537 Cap - Red 33-552 Nozzle - Red (XR11004-VS) 33-554 Nozzle - White (XR11008-VS) 16-802 Strainer Quantity is per nozzle body. For 18' booms multiply quantity by 11. Quantity is per nozzle body.

  • Page 89: Manual Hose Reel

    16-129 MANUAL HOSE REEL REF# PART# DESCRIPTION QUANTITY 16-129-11 Disc 17 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 16-906-20 Disc 17 , Crank Side HWL-516 Lockwasher HB-516-18-075 Bolt - 18 x...

  • Page 90: Electric Hose Reel

    16-906 ELECTRIC HOSE REEL...
  • Page 91 16-906 ELECTRIC HOSE REEL REF# PART# DESCRIPTION QUANTITY 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 13-750 Solenoid HB-14-20-075 Bolt - 20 x HWL-14 Lockwasher HN-14-20 - 20 33-251 Switch 16-906-19...
  • Page 92 ELECTRIC HOSE REEL WIRING REF# PART# DESCRIPTION QUANTITY 8843-132 Flexguard 8919-144 10GA Red Wire 144" 8901 Slide-On Connector 16-979 Wire, Switch to Solenoid Hot Terminal 33-251 Push Button Switch 16-978 Wire, Switch to Solenoid Start Terminal 13-750 Solenoid SOLENOID TERMINALS HN -516-24 - 24 Hex Nut HN -10-32...

  • Page 93: Hose Reel Adjustments

    HOSE REEL ADJUSTMENTS OPERATIONAL CHECK: 1. Pull hose off drum at least one full revolution. A clicking noise should be heard from locking mechanism. 2. Let the hose retract. 3. Pull the hose off until the first click is heard. Drum should lock when the hose tension is removed. 4.

  • Page 94: Hose Reel Mount For 17-525/17-550

    14-308 HOSE REEL MOUNT FOR 17-525/17-550 BOOMS REF# PART# DESCRIPTION QUANTITY 17-537 Square U-bolts 15-841 Reel Platform 15-840 Mount Brackets HB-38-16-300 Bolt - 16 x 3 HNTL-38-16 Lock Nut - 16 HW-38 Waher 16-906 Electric Hose Reel 16-129 Manual Hose Reel 18-249 Brass Fitting MPT x...
  • Page 95 HOSE REEL PLUMBING Figure 1 Figure 2 1602 1604 Figure 3 1610...
  • Page 96 14-283 FOAM MARKER FOR 1600P WIRING...
  • Page 97 14-283 FOAM MARKER FOR 1600P REF# PART# DESCRIPTION QUANTITY 14-291-05 Double Switch Box 33-508 Fuse 14-291-14 Outside Switch 15-506-02 Center Switch HB-516-18-175 Bolt - 18 x 1 (part of machine) HNTL-516-18 Lock Nut (part of machine) HB-516-18-400 Bolt - 18 x 4 (part of machine) HNCL-516-18 Center Lock Nut...
  • Page 98 14-283 FOAM MARKER FOR 1600...
  • Page 99 INSTALLATION INSTRUCTIONS Safety: Before working on machine stop engine, set park brake, remove key from ignition and block wheels. Disconnect negative (-) battery terminal. 1. Mount the switch box (Ref 1) behind the seat on the rear engine cover. 2. Use the extension wire (10-222) to connect the compressor to the switch box. 3.
  • Page 100 FOAMER NOZZLE MOUNT & HOSE GUARD MOUNT...
  • Page 101 14-283 FOAM MARKER REF# PART# DESCRIPTION QUANTITY 15-537 Foamer Hose Guard 31" 10-256 Foamer Hose Guard 16" HSDPS-14-075 Stainless Steel Pan Head Drill Screw 16-987 Foam Nozzle Mounting Kit 1 per boom 15-507 Foamer Tubing Clear Tubing 15-511 Foam Nozzle Blue Tubing 15-510-01 Nozzle Mounting Rod...
  • Page 102 14-291 FOAM MARKER REF# PART# DESCRIPTION QUANTITY 15-507 Foamer Tubing 14-291-02 Tank 14-291-01 Black Cover 14-291-03 Compressor Complete 14-284-02 Cap Assembly 14-291-04 Tank Bracket 14-291-05 Double Switch Box 15-511 Foam Nozzle 15-510-01 Nozzle Mounting Rod 16-987 Foam Nozzle Mounting Kit 14-536 Compressor Sub-assembly...

  • Page 103: Foam Nozzle Sub Assembly

    15-511 FOAM NOZZLE SUB ASSEMBLY REF# PART# DESCRIPTION QUANTITY 15-511-01 Foam Nozzle Inlet Body 15-511-02 Foam Sponge 15-511-10 Plastic Screen Hose Clamp Drop Tube 15-511-08 Long Foam Sponge 15-511-09 Stainless Steel Screen Hose Clamp 15-510-01 Nozzle Mounting Rods 15-511-07 Foam Nozzle Sub Assembly...
  • Page 104 15-363 FRESH WATER TANK TO BE USED WITH 1602P AND 1604P REF# PART# DESCRIPTION QUANTITY HB-516-18-075 Bolt - 18 x HWL-516 Lockwasher HW-516 Washer HB-516-18-225 Bolt - 18 x 2 HW-516 Washer HNTL-516-18 Lock Nut - 18 15-488 Wash Tank (includes all * items) 16-166 Hex Plug 15-486...
  • Page 105 10-106 FRESH WATER WASH TANK TO BE USED WITH 1610P REF# PART# DESCRIPTION QUANTITY HB-516-18-075 Bolt - 18 x HWL-516 Lock Washer HW-516 Washer 10-216 Fresh Water Tank Bracket HB-38-16-200 Bolt -16 x 2 HNTL-38-16 Lock Nut 10-234 3 Gallon Rectangular Tank 16-158 Close Nipple 16-960...
  • Page 106 14-515 WATER METER KIT (GALLONS) 15-618 WATER METER KIT (LITERS) REF # PART # DESCRIPTION QUANTITY 14-524 Filler Outlet 14-514 Water Meter (gallon) 14-527 Water Meter (liters) 14-525 Filler Inlet 16-962 Quick Coupler (already on machine) 16-961 Quick Coupler (already on machine) 16-851 1"...

  • Page 107: Tank Rinsing System

    15-835 TANK RINSING SYSTEM REF#PART# DESCRIPTION QUANTITY 16-961 1" Adapter 16-962 1" Coupler 16-864 1" FTP Elbow 16-158 Close Nipple 16-150 Double Thread Fitting 16-172 4" Nipple 15-834 Tank Rinsing Nozzle 16-163 Reducer Bushing Drill 1-3/4" hole 5" from outside edge of cover. Install Tank Rinsing kit as shown, with the Double Thread Fitting (Ref 5) going into the cover.
  • Page 108 CLEANLOAD EDUCATOR REF# PART # DESCRIPTION QUANTITY HB-38-16-300 Bolt -16 x 3 HNTL-38-16 Flange Lock Nut 15-816 Mount Bracket HBFL-516-18-075 Flange Bolt -18 x HNFL-516-18 Flange Lock Nut 15-620 Cleanload Eductor 18-116 Hose Clamps 8897-36 Discharge Hose 16-156 90° Hose Barb 18-391 Reducer Coupling 8897-36...
  • Page 109 DIAGRAM #1 1604P (203 SYSTEM) 1602P (440 SYSTEM) REF# PART # DESCRIPTION QUANTITY 16-851 Close Nipple 16-159 Hose Barb 16-183 DIAGRAM #2...
  • Page 110 PART LIST 1. Make sure sprayer tank is empty and flush all chemical residue from sprayer. 2. Disconnect inlet hose from left hand side of ball valve on the rear of the machine. Then remove barb fittings that inlet hose was attached too. 3.
  • Page 111 OPERATING INSTRUCTIONS STARTUP 1. All Cleanload valves must be closed prior to starting: inlet ball valve, knife valve and hopper rinse ball valve. 2. Open lid to check for foreign objects which may hinder performance or contaminate the system. 3. Close and lock lid by turning cover clockwise. 4.

  • Page 112: Chemical Clean Load

    15-620 CHEMICAL CLEAN LOAD PARTS DRAWING ®...
  • Page 113 15-620 CHEMICAL CLEAN LOAD PARTS LIST ® REF# PART# DESCRIPTION QUANTITY 15-620-04 Cleanload Eductor Plug, ” 15-620-14 Ball Valve, 1 Single Union 15-620-13 Handle, Cleanload 15-620-12 Ball Valve 15-620-15 Gasket: 2” 15-620-16 Locking Ring, 2” 15-620-21 Tank, 5.8 gallon 15-620-17 Gasket: 2”, Tapered 15-620-18 Drain Head, 2”...
  • Page 114 NOTES...

  • Page 115: Decal List

    DECAL LIST This is a list of decals located on the Spray Star 1600P. Part number, description and location will help in reor- dering decals. 13-063 Multiple Warning Right Side of Seat in Front of Controls Facing Operator 14-346 Sprayer Dash...

  • Page 116: Quick Reference Replacement Parts

    QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 78-090 Oil Filter Kohler # 12 050 01 78-088 Air Cleaner Kohler # 47 083 03 78-089 Pre-Cleaner Kohler # 24 083 02 50-403 Fuel Filter 13-288 Key Switch Kohler # 25 099 04 76-310 Key Set REPLACEMENT BELTS...
  • Page 117 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at:...
  • Page 118 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not lim- ited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.

This manual is also suitable for:

14-300Ss1340

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