1. Manuals
  2. Brands
  3. Smithco Manuals
  4. Paint Sprayer
  5. Spray Star 1008J
  6. Parts & service

Smithco Spray Star 1008J Parts & Service

Hide thumbs Also See for Spray Star 1008J:
Table of Contents

Advertisement

Quick Links

Download this manual
Parts & Service
Spray Star 1008J
10-100-D
with TeeJet Radion 8140
SN: 100631
February 2018
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
productsupport@smithco.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Spray Star 1008J and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Smithco Spray Star 1008J

Summary of Contents for Smithco Spray Star 1008J

  • Page 1 Parts & Service Spray Star 1008J 10-100-D with TeeJet Radion 8140 SN: 100631 February 2018 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...

  • Page 2: Table Of Contents

    CONTENTS Introduction ..........1-3 Accessories ........46-90 Safe Practices ..............2 1008 Plumbing............46-47 Specification ..............3 1008 Wiring ..............48 Optional Equipment ............3 15-743 Manifold Ball Valve ..........49 20-685 Regulator Valve ........... 50 Service ..........4-10 14-801 Agitation Strainer ..........51 Maintenance ..............4-6 17-737 Strainer ..............

  • Page 3: Introduction

    For easy access record your Serial and Model numbers here. lb/kg Full lb/kg Empty Information needed when ordering replacement parts: 1. Model Number of machine 2. Serial Number of machine 3. Name and Part Number of part 4. Quantity of parts SMITHCO CUSTOMER SERVICE 1-800-891-9435...

  • Page 4: Safe Practices

    16. Keep the area of operation clear of all bystanders. 17. Never carry passengers. 18. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. Smithco 19. Use parts and materials supplied by only. Do not modify any function or part.

  • Page 5: Specification

    SPECIFICATIONS SPRAY STAR 1000 WEIGHTS AND DIMENSIONS Length 112" (285 cm) Width 70" (178 cm) Width With Boom Open 200" (205 cm) Height 48" (122 cm) w/15' boom 91" (231 cm) Wheel Base 53" (135 cm) Weight Empty 1480lbs (675 kg) Weight Full 2248 lbs (1025 kg) SOUND LEVEL (DBA)

  • Page 6: Maintenance

    MAINTENANCE Before servicing or making adjustments to machine, stop engine and remove key from ignition. Use all procedures and parts prescribed by the manufacturer's. Read the en- gine manual before operation. WHEEL MOUNTING PROCEDURE 1. Set park brake. Turn machine off and remove key. 2.
  • Page 7 MAINTENANCE AIR CLEANER 1. Loosen cover retaining snaps and remove cover. 2. Remove pre-cleaner from paper element. 3. Check paper element. Replace element as necessary. 4. Wash pre-cleaner in warm water with detergent. Rinse pre-cleaner thoroughly until all traces of deter- gent are eliminated.
  • Page 8 MAINTENANCE WHEEL CREEP "Creep" is when the engine is running and hydrostatic transmission is in neutral, but due to inadequate align- ment, wheels still move. Do the following procedure to stop this motion. 1. Lift up and support machine so rear wheels are off the ground and can turn freely.

  • Page 9: Service Chart

    SERVICE CHART Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. Maintenance Service Interval Maintenance Procedure After the first 8 operating hours Torque the wheel lug nuts.

  • Page 10: End User's Service Chart

    END USER'S SERVICE CHART Duplicate this page for routine use Maintenance Check Item For the week of: Tues. Wed. Thurs. Fri. Sat. Sun. Check the Safety Seat Switch Check Steering Operation Check the fuel level Check the engine oil level. Clean the air filter Clean the engine cooling fins.

  • Page 11: Adjustments

    ADJUSTMENTS PARK BRAKE Turn knob clockwise on end of park brake to tighten. Turn it counter clockwise to loosen. If finer adjustment is needed turn clevis on brake cable to adjust length of cable. SPRAY PUMP Located to the rear and right of the engine. Should have approximately "...

  • Page 12: Storage

    STORAGE If the engine will be out of service for two or more months, use the following storage procedure. 1. Clean the exterior surfaces of the engine. 2. Change the oil and filter while the engine is still warm from operation. 3.
  • Page 13 NOTES...

  • Page 14: Wiring Diagram

    WIRING DIAGRAM...
  • Page 15 WIRING PARTS LIST REF# PART# DESCRIPTION QUANTITY 20-733 10AMp Circuit Breaker 8977 Circuit Breaker Boot 20-730 GPS Speedometer 8859 3/16 Ring Terminal 8963 Heat Shrink 12-804 Hour Meter 17-524 Lights Head Lights 15-725 Mount Panel End 15-727 Rocker, No Light 15-782 Non-Lighted Switch Pump...

  • Page 16: Hydraulic Diagram

    HYDRAULIC DIAGRAM...

  • Page 17: Fitting Torque Charts

    HYDRAULIC DIAGRAM PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-576 Orbitrol 10-568 STC Hydraulic Hose x 45.5" 10-569 STC Hydraulic Hose x 59.5" 10-567 STC Hydraulic Hose x 78" 10-554 Hydraulic Cylinder 10-572 Hydraulic Hose x 24" 34-105 Oil Cooler 10-510 Wheel Motor 34-122 Short Elbow...
  • Page 18 BODY & FRAME DRAWING...
  • Page 19 BODY & FRAME PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-254 Air Gap Filler 10-478 Roll Bar 14-294 Seat Kit 14-270 Seat 14-292 Seat Switch HB-516-18-125 Bolt, - 18 x 1 HW-516 Washer, HWL-516 Lock Washer, HN-516-18 Nut, - 18 10-437 Back Panel 9023 Heat Reflective Matting (18 x 25.5)

  • Page 20: Nose Cone

    NOSE CONE DRAWING...
  • Page 21 NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 20-057 Steering heel 45-155 Bearing HB-516-18-100 Bolt, - 18 x 1 HNFL-516-18 Flange-Lock Nut, - 18 76-530 Steering Column 10-488 Splined Shaft 10-576 Orbitrol 15-725 Mount Panel End 15-727 Rocker, No Light 15-782 Non Lighted Switch 15-729...

  • Page 22: Front Axle

    FRONT AXLE DRAWING...
  • Page 23 FRONT AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 80-167 Dust Cap HNAR-100-14 Slotted Jam Nut, 1 - 14 HP-18-150 Cotter Pin, 11-043 Bearing 80-019 (includes * items ) 11-041 Oil Seal HMB-100-10 Machine Bushing, 1 x 10GA 20-617 Shock Absorbers HNA-100-14 Slotted Nut, 1 - 14 HP-18-150...
  • Page 24 SEAT CONSOLE AND ROPS DRAWING...

  • Page 25: Seat Console And Rops

    SEAT CONSOLE AND ROPS PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-631 Right Front Fender HSTP-516-18-100 Truss Head Screw, - 18 x 1 HNFL-516-18 Flange-Loc Nut, - 18 HB-12-13-150 Bolt, - 13 x 1 HNTL-12-13 Lock Nut, - 13 10-398 Roll Bar Brace 10-439 RH Rear Seat Panel 10-478...

  • Page 26: Fuel Tank

    FUEL TANK DRAWING...
  • Page 27 FUEL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-838 CARB Gas Tank 15-838-01 Dial Fuel Level Gage 73-050 Vented Cap with Gauge (replacement) 78-456 Tank Strap HB-14-20-100 Bolt, - 20 x 1 HNTL-14-20 Lock Nut, - 20 10-478 Roll Bar 10-398 Roll Bar Brace 10-462...
  • Page 28 OIL TANK -OIL FILTER-OIL COOLER DRAWING...

  • Page 29: Oil Tank-Oil Filter-Oil Cooler

    OIL TANK -OIL FILTER-OIL COOLER PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-394 Tank Hold-down 17-019 Male Elbow 13-586-02 Bottom Gasket 13-586-03 Neck 13-586-01 Cap Gasket 13-747 Filler Breather HSM-10-32-063 Machine Screw, 10- 32 x HWL-10 Lock washer, #10 60-473 Hydraulic Oil Tank 10-393 Battery Hold Down HNFL-14-20...
  • Page 30 FOOT PEDAL LINKAGE DRAWING...

  • Page 31: Foot Pedal Linkage

    FOOT PEDAL LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY HNTL-516-18 Lock Nut, - 18 10-120 Speed Boss Handle 10-134 Handle Spacer HB-516-18-200 Bolt, -18 x 2 10-163 Forward Foot Pedal 48-066 Pedal Pad HMB-12-14 Machine Bushing, x 14GA 21-462 Ball Joint HSTP-516-18-075 Truss Head Screw, - 18 x 3/4...
  • Page 32 PUMP DRAWING Solenoid Mounts Here...
  • Page 33 PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-14-20-400 Bolt, - 20 x 4 HW-14 Washer, 10-477 Compression Spring 42-606 Top Centering Arm HP-18-100 Cotter Pin, HMB-12-14 Machine Bushing, x 14GA 42-607 Bottom Centering Arm HNTL-14-20 Lock Nut, - 20 10-586 Creep Arm 10-581 Hydro Control...
  • Page 34 ENGINE DRAWING...
  • Page 35 ENGINE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-575 Briggs, 23HP Engine 13-750 Solenoid 34-105 Oil Cooler 10-592 Oil Cooler Mount HB-516-18-100 Bolt, -18 x 1 HNFL-516-18 Flange-Loc Nut, - 18 HB-12-13-300 Bolt, - 13 x 3 10-578 Pulley 60-168 Spacer 60-107 Rubber Bushing HW-58...
  • Page 36 PARK BRAKE DRAWING...
  • Page 37 PARK BRAKE PARTS LIST REF# PART# DESCRIPTION QUANTITY 60-106 Park Brake Handle 10-134 Spacer HCP-516-138 Clevis Pin, HP-18-100 Cotter Pin, HB-516-18-200 Bolt, - 18 x 2 HNFL-516-18 Flange-Loc Nut, - 16 HCP-516-100 Clevis Pin, HP-18-100 Cotter Pin, 10-590 Brake Lever Mount 10-564 LH Brake Cable 10-563...

  • Page 38: Rear Axle

    REAR AXLE DRAWING...
  • Page 39 REAR AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-630 Main Frame HB-12-13-175 Bolt, - 13 x 1 HW-12 Washer, HNTL-12-13 Lock Nut, 10-466 Rear Fender Bracket 10-168 Rear Fender HB-12-13-350 Bolt, - 13 x 3 HW-12 Washer, HNTL-12-13 Lock Nut, HBCL-516-18-100 Carriage Bolt, -18-1...
  • Page 40 TANK DRAWING TURBO-QUAD AGITATOR DRAWING...

  • Page 41: Turbo-Quad Agitator

    TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-111 110 Gallon Poly Tank 16-169 Strainer Basket 16" 10-410 Left Tank Strap HB-38-16-400 Bolt - 16 x 4 HB-38-16-100 Bolt - 16 x 1 HNTL-38-16 Lock Nut - 16 14-532 16" Hinged Lid/Well with Gasket 16-971 45°...
  • Page 42 10-576 ORBITROL DRAWING...
  • Page 43 10-576 ORBITROL PARTS LIST REF # PART # DESCRIPTION QUANTITY 10-576-04 Dust Seal Housing O-Ring Seal Quad Seal 10-576-03 Thrust Bearing 10-576-02 Bearing Race Manual Steering Relief Valve O-ring Plug 10‡ Standard Torque Centering Springs Sleeve 15-301-06 Wear Plate 10-576-01 Drive 15-301-08 Drive Pin...
  • Page 44 42-797 HYDRAULIC PUMP DRAWING REF# PART# DESCRIPTION QUANTITY 10-117-01 End cap 14-263 Implement relief spring 42-003-16 Cylinder block kit Piston assembly Slipper retainer Cylinder block Swash Plate 14-114 Thrust plate Charge pump housing assembly 42-003-10 Ball bearing Shaft O-ring 14-217 Roller bearing Plug O-ring...
  • Page 45 42-797 HYDRAULIC PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-110-10 Plug Screw 13-110-10 Plug O ring 34-109-03 Shim kit 14-234 Charge relief spring 10-117-04 Check valve poppet 42-003-05 Washer 14-105 Retaining ring 14-216 Spring coiled pin 14-220 Trunnion shaft 14-226 O-ring 14-130 Back up ring...
  • Page 46 16-998 HYPRO PUMP DRAWING REF# PART# DESCRIPTION QUANTITY 16-998-01 Drain Plug 16-998-02 Pump Casing Impeller Nut 16-966-16 Impeller 16-966-11 16-998-10 Gasket 16-998-04 O-Ring 16-967 Mechanical Seal (Silicon Carbide) 16-998-06 Mounting Flange 16-998-07 Bolt 16-966-06 Slinger Ring 16-966-10 Ball Bearing 16-966-12 Pump Shaft 16-822-20 16-966-13...
  • Page 47 10-510 WHEEL MOTOR DRAWING REF# PART# DESCRIPTION QUANTITY 13-032-39 Water & Dirt Seal 13-615-05 Service Housing Assembly (Includes Ref 4, 5, 17(2 req'd) and 20) Inner Seal 13-032-27 Thrust Bearing 13-032-28 Inner Bearing 13-032-29 Thrust Bearing 10-510-01 Drive Link Ring Seal 13-032-31 Manifold 13-032-32...

  • Page 48: 1008 Plumbing

    1008 PLUMBING DRAWING (TEEJET RADION 8140) ® 15-817 O-ring for 50 Series Clamp 15-818 O-ring for 75 Series Clamp...
  • Page 49 1008 PLUMBING PARTS LIST (TEEJET RADION 8140) ® REF# PART# DESCRIPTION QUANTITY 14-532 16" Hinged Lid/Well with Gasket 16-953-01 Gasket 10-111 110 Gallon Poly Tank (includes † items) 16-169 Strainer Basket 16" 15-778 Blank Gauge Port Flange 15-740 50 Series Clamp 15-738 Flanged Ball Valve 15-748...

  • Page 50: Manifold Ball Valve

    1008 CONTROL SYSTEM (TEEJET RADION 8140) ® REF# PART# DESCRIPTION QUANTITY Antenna 20-687-02 GPS Speed Sensor 20-697-01 Radion 8140 Console 20-540 Ram Mount 10-643 Mount Bracket Wire Harness 15-743 Manifold Ball Valve 18-007 Elbow 20-684 Flow Meter 20-670-04 Pressure Transducer 10-498 Wheel Speed Cable 10-496...
  • Page 51 15-743 MANIFOLD VALVE REF# PART# DESCRIPTION QUANTITY 15-552-23 Motor 15-878 Metri-Pack Cable (comes with motor) 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon Lock Nut, Stainless Steel...
  • Page 52 20-685 REGULATOR VALVE REF# PART# DESCRIPTION QUANTITY 20-685-01 Motor 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon Lock Nut, Stainless Steel Ball, Polypropylene 15-552-13 Gasket, Viton...
  • Page 53 14-801 AGITATION STRAINER REF# PART# DESCRIPTION QUANTITY QC Strainer Head Bowl Strainer QC Retaining Clip 14-802 50 Mesh Strainer Viton Oring 15-553-01 Retaining Clip 15-553-02 Viton Oring...
  • Page 54 15-737 STRAINER DRAWING REF# PART# DESCRIPTION QUANTITY 15-737-01 Strainer Head 75 Series 16-968-03 50 Mesh Strainer 14-521-02 EPDM Gasket 14-521-03 Bowl 1" NPT 14-521-04 EPDM Rubber gasket 14-521-05...
  • Page 55 TURBO TURFJET TIPS This is a wide-angle (110°), hollow-cone, drift-reduction nozzle. Replaces conventional flooding nozzles in broadcast applications. FEATURES: • Color-coding makes it easy to match nozzle flow rates for easy identification. • Color-coding is available in sizes TTJ02-VS through TTJ15-VS.
  • Page 56 17-835 BOOM DRAWING...
  • Page 57 17-835 BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-258 1" 10-14ga Ribbed Plug 17-557 Left Boom Arm 17-617 V-Boom Nest 17-619 Tube Cap 17-578 Boom Nest post HBFL-516-18-075 Flange Bolt, - 18 x HNFL-516-18 Flange Lock Nut, - 18 18-036 1"...
  • Page 58 BOOM MOUNT TO TRUCK REF# PART# DESCRIPTION QUANTITY Center Boom Mount 17-614 Boom Spacer HB-516-18-100 Bolt, -18 x 1 HNTL-516-18 Lock Nut, 20-555 U-Bolt HNFL-12-13 Flange Lock Nut, - 13...
  • Page 59 CENTER BOOM ASSEMBLED REF# PART# DESCRIPTION QUANTITY 17-556 Center Boom 30-184 Actuator Mount HSSQS-38-16-150 Square Head Set Screw, -16 x 1 HNTL-38-16 Lock Nut, HB-38-16-100 Bolt, - 16 x 1 HW-38 Washer, HNFL-38-16 Flange Lock Nut, 18-417 Single Barb 18-416 Double Barb 33-506 Nozzle Body (see nozzle drawing)
  • Page 60 LEFT BOOM ASSEMBLED REF# PART# DESCRIPTION QUANTITY 30-258 1" Ribbed Plug HB-14-20-125 Bolt, - 20 x 1 HNTL-14-20 Lock Nut, - 20 17-573 Guide Block Set 17-557 LH Boom Arm HNFL-516-18 Flange Lock Nut, HB-516-18-075 Bolt, -18 x 11-050 Spring 17-559 Break-Away Mount 17-560...
  • Page 61 RIGHT BOOM ASSEMBLED REF# PART# DESCRIPTION QUANTITY 30-258 1" Ribbed Plug 17-559 Break-Away Mount HNFL-516-18 Flange Lock Nut, HB-516-18-075 Bolt, -18 x 17-561 RH Break-Away Arm 8946-3.5 Plastic Wear Strip HRS-316-050 Steel Rivet, 11-050 Spring 17-560 Hinge Mount 17-558 RH Boom Arm HB-14-20-125 Bolt, - 20 x 1...
  • Page 62 BOOM LOCK ASSEMBLY REF# PART# DESCRIPTION QUANTITY 17-587 Boom Lock HB-516-18-100 Bolt, -18 x 1 HW-516 Flat Washer, HNTL-516-18 Lock Nut, - 18 42-116 Rubber Insert 8803-2.75 Trim, black w/ lace 17-592 Lock Hinge, LH 17-588 Lock Hinge, RH 17-589 Limit Hinge, RH 17-593 Limit Hinge, LH...
  • Page 63 FRESH WATER AND CLEAN-LOAD MOUNT DRAWING REF# PART# DESCRIPTION QUANTITY 17-537 Square U-bolt HB-516-18-100 Bolt, - 18 x 1 HW-516 Washer, HNFL-516-18 Flange Lock Nut, - 18 17-636 Fresh Water Mount HB-38-16-100 Bolt, - 16 x 1 HNFL-38-16 Flange Lock Nut, HW-38 Washer, 17-635...
  • Page 64 BOOM NEST ASSEMBLED REF# PART# DESCRIPTION QUANTITY 17-578 V-Boom Nest Post 17-617 Boom Nest HB-38-16-350 Bolt, - 16 x 3 HNTL-38-16 Lock Nut, - 16 18-297 Cap Plug 17-619 ound...
  • Page 65 17-632 HINGE ASSEMBLED 2 HINGE ASSEMBLIES PER BOOM REF# PART# DESCRIPTION QUANTITY 30-185 Arm Pivot Hinge 9026-2 Rubber Duct Hose x 2" 17-527 Boom Hinge 17-539 Compression Spring 17-540 Tapped Bolt HW-34 Washer HNCL-34-10 Center Lock Nut - 10 HG-14-28-180 Grease Zerk 17-591 Compression Spring...
  • Page 66 HINGE LOCK AND CYLINDER ASSEMBLY REF# PART# DESCRIPTION QUANTITY 17-596 Hinge Pin w/Spacer 17-598 Torsion Spring, LH HB-516-18-100 Bolt, - 18 x 1 HNFL-516-18 Flange Lock Nut, - 18 17-597 Torsion Spring, RH HB-12-13-500 Bolt, - 13 x 5 HP-18-100 Cotter Pin, 30-214 KYB Actuator Complete...
  • Page 67 NOZZLE ASSEMBLY If you choose to install the TurfJet #8 Nozzles, please use the drawings below for installation purposes. The 45° cap must point towards the front of the machine and the tip opening must point toward the rear of the machine.

  • Page 68: Strainer

    NOZZLE ASSEMBLY DRAWING REF# PART# DESCRIPTION QUANTITY 33-506 Body 33-538 Cap - Gray 33-553 Nozzle -Gray (XR11006-VS) 16-800 Viton Gasket 33-537 Cap - Red 33-552 Nozzle - Red (XR11004-VS) 33-554 Nozzle - White (XR11008-VS) 16-802 Strainer Quantity is per nozzle body. For this boom multiply quantity by 17. Nozzles are located 10"...

  • Page 69: Water Fill Meter Kit

    10-370 WATER FILL METER KIT - LITERS REF # PART # DESCRIPTION QUANTITY 14-524 Filler Outlet 14-514 Water Meter - Gallons 14-527 Water Meter - Liters 10-364 Filler Inlet 16-962 Quick Coupler (already on machine) 16-961 Quick Coupler (already on machine) 16-851 1"...
  • Page 70 16-906 ELECTRIC HOSE REEL DRAWING...
  • Page 71 16-906 ELECTRIC HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 13-750 Solenoid HB-14-20-075 Bolt - 20 x HWL-14 Lockwasher HN-14-20 - 20 33-251...
  • Page 72 16-129 MANUAL HOSE REEL DRAWING...
  • Page 73 16-129 MANUAL HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-129-11 Disc 17 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 16-906-20 Disc 17 , Crank Side HWL-516 Lockwasher HB-516-18-075...

  • Page 74: 10-422 Hose Reel

    10-422 HOSE REEL REF# PART# DESCRIPTION QUANTITY HB-516-18-150 Bolt - 18 x1 HNTL-516-18 Lock Nut - 18 10-423 Hose Reel Mount 17-537 Square U-bolt 18-249 Barb Fitting 16-295 Hose e Fitting 1. Wear protective clothing when draining the tank and taking apart the lines. 2.

  • Page 75: Hose Reel Plumbing

    HOSE REEL PLUMBING FOR 1008 HOSE REEL ADJUSTMENTS OPERATIONAL CHECK: 1. Pull hose off drum at least one full revolution. A clicking noise should be heard from locking mechanism. 2. Let the hose retract. 3. Pull the hose off until the first click is heard. Drum should lock when the hose tension is removed. 4.
  • Page 76 OELECTRIC HOSE REEL WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 8843-132 Flex guard 8919-144 10GA Red Wire 144" 8901 Slide-On Connector 16-979 Wire, Switch to Solenoid Hot Terminal 33-251 Push Button Switch 16-978 Wire, Switch to Solenoid Start Terminal 12-015 Solenoid SOLENOID TERMINALS HN -516-24 - 24 Hex Nut...
  • Page 77 10-653 FRESH WATER WASH TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-652 Mount Plate HB-516-18-075 Bolt - 18 x HWL-516 Lockwasher HW-516 Washer 10-234 Wash Tank 17-537 Square U-Bolt 16-158 Close Nipple 16-151 Elbow 16-960 Spigot INSTALLATION INSTRUCTIONS 1. Fresh Water Wash Tank mounts on the left side ROPs. 2.
  • Page 78 10-378 FOAM MARKER FOR 1000 DRAWING WIRING DRAWING...
  • Page 79 10-378 FOAM MARKER FOR 1000 PARTS LIST Safety: Before working on machine stop engine, set park brake, remove key from ignition and block wheels. Disconnect negative (-) battery terminal. Mount the switch box (Ref 13) on the side control panel facing to- wards the seat using the two wing nuts that came with the switch box.
  • Page 80 10-378 FOAM MARKER DRAWING...

  • Page 81: Foamer

    10-378 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY HNTL-38-16 Lock Nut, - 16 HW-38 Flat Washer, HB-38-16-300 Bolt, - 16 x 3 20-723 RH Bracket HB-14-20-075 Hex Bolt, -20 x HNFL-14-20 Flange Lock Nut, 20-726 LH Bracket 10-645 Foamer Plate HB-516-18-075 Bolt, - 18 x...
  • Page 82 FOAMER NOZZLE MOUNT & HOSE GUARD MOUNT DRAWING...
  • Page 83 10-378 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY REF# PART# DESCRIPTION QUANTITY 16-987 Foam Nozzle Mounting Kit 1 per boom 15-507 Foamer Tubing Clear Tubing 15-511 Foam Nozzle Blue Tubing 15-510-01 Nozzle Mounting Rod Boom 16-795 Square Clamp INSTALLATION INSTRUCTIONS 1.
  • Page 84 14-291 FOAMER REPLACEMENT PARTS...
  • Page 85 14-291 FOAMER REPLACEMENT PARTS REF# PART# DESCRIPTION QUANTITY 14-291-01 Black Cover 14-291-08 White Fly Nut 14-291-09 Blue Fly Nut 14-284-10 Tubing Connector 14-291-17 M6 Tubing Connector 14-536 Compressor Complete 14-291-11 Diaphragm Replacement Kit 15-505-08 Brush Retainer 15-505-06 Brush 15-505-07 12V Electric Motor 15-511-02 Foam Sponge 14-284-02...
  • Page 86 30-006 FRESH WATER WASH TANK DRAWING REF# PART# DESCRIPTION QUANTITY 10-234 Wash Tank 16-158 Close Nipple 16-151 Elbow 16-960 Spigot HB-516-18-075 Bolt - 18 x HWL-516 Lockwasher HW-516 Washer 1. Fresh Water Wash Tank mounts on the rear of all the machines. 2.
  • Page 87 10-417 CHEMICAL CLEAN-LOAD OPERATING INSTRUCTIONS ® STARTUP 1. All Clean-load valves must be closed prior to starting: inlet ball valve, knife valve and hopper rinse ball valve. 2. Open lid to check for foreign objects which may hinder performance or contaminate the system. 3.

  • Page 88: Chemical Clean-Load

    10-417 CHEMICAL CLEAN-LOAD ® CLEAN LOAD FRESHWATER MOUNT ON 17-550/17-525 BOOMS When placing a 17-525/17-550 Heavy Boom on the Sprayer you will have to relocate the Chemical Clean-load System and the Fresh Water tank. There is a mount provided for you, please see in the illustration.
  • Page 89 10-417 CHEMICAL CLEAN-LOAD PART LIST ® REF# PART # DESCRIPTION QUANTITY HB-38-16-300 Bolt -16 x 3 HNTL-38-16 Flange Lock Nut 15-816 Mount Bracket HBFL-516-18-075 Flange Bolt -18 x HNFL-516-18 Flange Lock Nut 15-620 Clean-load Eductor 18-116 Hose Clamps 16-156 90° Hose Barb 18-391 Reducer Coupling 16-972...
  • Page 90 15-620 CHEMICAL CLEAN-LOAD DRAWING ®...
  • Page 91 15-620 CHEMICAL CLEAN-LOAD PARTS LIST ® REF# PART# DESCRIPTION QUANTITY 15-620-21 Tank Screw, #6 x 1” 15-620-02 Tank Lid 15-620-22 ProClean Container Nozzle 15-620-23 ProClean Push Valve Assembly 15-620-19 Tank Rinse 15-620-20 Gasket, 1” FNPT Coupler Thread Nipple ProClean Tank Wash Nozzle Splash Retainer O-ring Breather Nut, Breather...
  • Page 92 15-835 TANK RINSING DEVICE REF# PART# DESCRIPTION QUANTITY 16-961 1" Adapter 16-962 1" Coupler 16-864 1" FTP Elbow 16-158 Close Nipple 16-150 Double Thread Fitting 16-172 4" Nipple 15-834 Tank Rinsing Nozzle 16-163 Reducer Bushing Drill 1-3/4" hole 5" from outside edge of cover. Install Tank Rinsing kit as shown, with the Double Thread Fitting (Ref 5) going into the cover.

  • Page 93: Decal List

    Decal, 88 dba LH Front Panel 15-463 Decal, Spray Pump LH Front Panel G 15-672 Decal, Dash Panel Dash Board 25-373 Decal, Smithco Front Nose Cone 27-077 Decal, Smithco Steering Wheel 10-414 Decal, Control Panel RH Control Panel 25-277 Decal, Battery Warning...

  • Page 94: Quick Reference Replacement Parts

    QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 23-031 Hydraulic Oil Filter Element 25 Micron Oil Filter Air Filter Element Pre-Cleaner 13-488 Key Switch 76-310 Key Set REPLACEMENT BELTS 42-359 Belt (engine to hydrostat pump) 15-704 Belt (engine to Hypro® Pump) SEAL KITS 10-576 Orbital 15-301-01...
  • Page 95 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
  • Page 96 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.

This manual is also suitable for:

10-100-d100631

Table of Contents