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Smithco 175G180 Manual

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Parts & Service
Spray Star 1750
Model 15-600
SN: 175G180
September 2011
Updated August 2012
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
productsupport@smithco.com

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Summary of Contents for Smithco 175G180

  • Page 1 Parts & Service Spray Star 1750 Model 15-600 SN: 175G180 September 2011 Updated August 2012 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...

  • Page 2: Table Of Contents

    CONTENTS Introduction .......... 1-3 Accessories ........44-90 Introduction ............... 1 Plumbing 1752 System 44-45 (Raven 440) ......General Safe Practices ............ 2 Plumbing 1754 System 46-47 (Raven 203) ......Specifications ..............3 Controls 1752 System (Raven 440) ........Optional Spray Equipment ..........3 Control 1754 System (Raven 203) ........

  • Page 3: Introduction

    INTRODUCTION Thank you for purchasing a product. Read this manual and all other manuals pertaining to the Spray Star 1750 carefully as they have safety, operat- ing, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment dam- age.
  • Page 4 SAFE PRACTICES 1. It is your responsibility to read this manual and all publications associated with this machine. 2. Never allow anyone to operate or service the machine or its optional equipment without proper training and instructions. Never allow minors to operate any equipment. 3.

  • Page 5: Specifications

    SPECIFICATIONS SPRAY STAR 1750 WEIGHTS AND DIMENSIONS Length 120" (305 cm) Width 65" (165 cm) Width With Boom Open 240" (610 cm) Height w/ ROPS 77" (195 cm) Height w/ Booms Folded 110" (279 cm) Wheel Base 68" (173 cm) Weight Empty 1750 lbs (794 kg) Weight Full...

  • Page 6: Maintenance

    MAINTENANCE Before servicing or making adjustments to machine, stop engine and remove key from ignition. Use all procedures and parts prescribed by the manufacturer's. Read the engine manual before operation. LUBRICATION Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The Spray Star 1750 has 9 grease fittings.
  • Page 7 MAINTENANCE ENGINE OIL Change and add oil according to chart below based on air temperature at the time of operation. Do not overfill. Use a high quality detergent oil classified "For Service SJ or higher" oil. Use no special additives with recom- mended oils.
  • Page 8 MAINTENANCE BATTERY Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ignited object to come near the battery. When charging or working near battery, always shield your eyes and always provide proper ventilation. Battery cable should be disconnected before using “Fast Charge”.

  • Page 9: Service Chart

    SERVICE CHART Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement.

  • Page 10: End User's Service Chart

    END USER SERVICE CHART Duplicate this page for routine use For the week of: Maintence Check Item Tues. Wed. Thurs. Fri. Sat. Sun. Check the Safety Seat Switch Check Steering Operation Check the fuel level Check the engine oil level. Check the condition of the air filter Clean the engine cooling fins.

  • Page 11: Wheel Creep

    ADJUSTMENTS WHEEL CREEP "Creep" is when the engine is running and hydrostatic transmission is in neutral, but due to inadequate align- ment, wheels still move. Do the following procedure to stop this motion. 1. Lift up and support machine so rear wheels are off the ground and can turn freely.

  • Page 12: Wiring Diagram

    WIRING DIAGRAM Color Code Chart Blue Brown Yellow Green Orange Black Purple White Use dielectric grease on all electrical connections. To reset circuit breaker on ball valve, you must disconnect power to computer.
  • Page 13 WIRING PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-883 Speed Sensor 76-327 Negative Battery Cable 33-216 Battery 50-359 Oil Temperature Light 75-518 Red Battery Cable 13-488 Key Switch 77-261 40 Amp Circuit Breaker 8977 Red Boot Solenoid 14-292 Seat Switch 77-207 Buzzer 33-084 Magnetic Coil...

  • Page 14: Hydraulic Diagram

    HYDRAULIC DIAGRAM...
  • Page 15 HYDRAULIC DIAGRAM PARTS LIST REF# PART# DESCRIPTION QUANTITY 76-238 Wheel Motor 15-681 Hydraulic Hose 23" 15-682 Hydraulic Hose 46 " 15-685 Hydraulic Hose 101" 8832-33 " Suction Hose 18-040 Hose Clamp 15-839 Hydraulic Cylinder 14-531 Seal Kit 15-687 Hydraulic Hose 75 "...

  • Page 16: Body & Frame

    BODY & FRAME DRAWING...
  • Page 17 Roll Bar 15-756 Back Panel 14-270 Seat 15-822 Nose Cone (fiberglass) 15-672 Decal, Dash Panel 13-726 Steering Wheel Cap 27-077 Decal, Smithco 13-718 Steering Wheel 15-751 RH Step 15-752 LH Step 15-823 RH Front Fender 15-767 LH Front Fender 16-857...

  • Page 18: Nose Cone

    NOSE CONE DRAWING...
  • Page 19 NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-718 Steering Wheel 13-726 Steering Wheel Cap 76-362 Tilt Steering Column HWK-316-075 Woodruff Key (comes with 76-362) HB-516-18-125 Bolt - 18 x 1 HB-516-18-150 Bolt - 18 x 1 15-754 Dash Panel 15-672 Decal, Dashboard 1750 Lights...
  • Page 20 NOSE CONE DRAWING...
  • Page 21 NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-852 Shift Rod 21-351 Linkage Yoke HN-38-24 - 24 HCP-38-113 Clevis Pin HP-18-075 Cotter pin 15-849 Shift Arm 15-757 Cruise Switch Plate HBM-6-1-16 Metric Hex Bolt #6 -1 x 16 48-187 Stub Shaft 77-207 Buzzer 15-822...
  • Page 22 FRONT AXLE DRAWING...

  • Page 23: Front Axle

    FRONT AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY HP-18-150 Cotter Pin 80-167* Dust Cap HNAR-100-14 Slotted Hex Jam Nut 11-043* Bearing 80-019 (includes all * items) 11-041* Oil Seal HMB-100-10 Machine Bushing 1 x 10GA 15-715 Sensor Bracket (1752 only) 15-696 Spindle - LH 50-081...
  • Page 24 OIL AND FUEL TANK DRAWING...
  • Page 25 OIL AND FUEL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 18-249 Barb Fitting 18-140 Street Elbow 18-093 Straight Tee 60-473 Oil Tank 13-747 Filler Breather (complete) 13-586-03 Gas Tank Neck HSM-10-32-063 Machine Screw 10-32 x HWL-10 Lock Washer #10 33-216 Battery 15-785 Battery Hold Down...

  • Page 26: Seat Panel

    SEAT PANEL DRAWING...
  • Page 27 SEAT PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-723 Hood Latch 15-786 Hood Rod HW-38 Washer HP-18-075 Cotter Pin 10-211 Hood Rod Mount 15-762 Roll Bar 60-106 Speed Boss Lever 76-198-03 Seat Belt HB-716-14-100 Bolt -14 x 1 HW-716 Washer HNTL-716-14 Lock Nut 15-767...

  • Page 28: Engine Pumps And Exhaust

    ENGINE, PUMPS AND EXHAUST DRAWING...
  • Page 29 ENGINE, PUMPS AND EXHAUST PARTS LIST REF# PART# DESCRIPTION QUANTITY 76-270 Cable Mount HB-516-24-075 Bolt - 24 x HWL-516 Lock Washer 76-447 Muffler 50-394 Muffler Clamp 76-465 Pump Coupling Complete 76-466 Coupling Half 76-467 Coupling HAlf 76-468 Sleeve M42 15-774 Pump Mount HB-38-16-125 Bolt...
  • Page 30 ENGINE, PUMPS AND EXHAUST DRAWING...
  • Page 31 ENGINE, PUMPS AND EXHAUST PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-854 Tensioner Arm HB-516-18-200 Bolt - 18 x 2 HW-516 Washer HNTL-516-18 Lock Nut - 18 HB-12-13-300 Bolt 1/2 - 13 x 3 60-168 Spacer 60-107 Rubber Insulator 15-678 Engine Plate 76-484 Engine, Briggs &...

  • Page 32: Spray Pump

    SPRAY PUMP DRAWING...
  • Page 33 SPRAY PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-156 Elbow 18-372 3-Way Valve 18-372-01 T-Handle 16-180 Quick Coupler Male 16-935 Quick Coupler Cap 16-161 Fitting HB-12-13-400 Bolt - 13 x 4 HMB-12-14 Machine Bushing x 14GA HN-12-13 - 13 HB-38-16-150 Bolt - 16 x 1 HW-38...
  • Page 34 TANK DRAWING TURBO-QUAD AGITATOR DRAWING...

  • Page 35: Turbo Quad Agitator

    TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-953 16" Hinged Lid Well with Gasket 16-953-01 Gasket (for Lid) 16-169 Strainer Basket 14-322 Tank Strap 16-945 1" Double Thread Fitting 16-162 1" Hex Plug (only 440) HB-38-16-400 Bolt - 16 x 4 HB-38-16-350 Bolt - 16 x 3...
  • Page 36 PARK BRAKE AND REAR AXLE DRAWING...

  • Page 37: Park Brake And Rear Axle

    PARK BRAKE AND REAR AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 60-106 Park Brake Lever Kit 11-100 Linkage Yoke " HN-516-24 - 24 15-722 Seat Frame 60-347 Brake Cable 15-691 Brake Relay 34-021 Short Rod HN-516-24 10-154 Rear Fender Bracket HCP-516-100 Clevis Pin HP-18-075...
  • Page 38 15-301 ORBITROL DRAWING...
  • Page 39 15-301 ORBITROL PARTS LIST REF # PART # DESCRIPTION QUANTITY O-Ring Seal Quad Seal 15-301-14 Bearing Kit Bearing Race Bearing Spool 15-301-13 External Retaining Ring 15-301-15 Spring Centering Kit (Includes Ref# 9) Spring Spacer Centering Spring Spring Retaining Ring 15-301-08 Sleeve Retainer 15-301-11...
  • Page 40 76-398 HYDROSTATIC PUMP DRAWING...
  • Page 41 76-398 HYDROSTATIC PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 76-398-01 Drive Shaft (splined) 60-343-08 Needle Bearing (with housing) 77-239-01 Housing 77-239-02 O-Ring 77-239-03 Thrust Bearing 77-239-04 Trunnion Cover 77-239-05 Pan Head Screw 77-239-06 Washer 77-239-07 Cone Bearing 77-239-08 Cam Plate 77-239-09 Swash Plate Insert 60-343-21...
  • Page 42 76-197 EATON GEAR PUMP DRAWING...
  • Page 43 76-197 EATON GEAR PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY Body 76-197-01 Front Plate Washer 76-197-06 Cap Screw 76-197-07 Retaining Ring Shaft Seal 33-061-15 Washer O-Ring Backup Gasket Seal Wear Plate 76-197-04 Shaft (comes with Idler Gear) 76-197-02 Back Plate Plug 76-197-08 Seal Kit...
  • Page 44 16-998 HYPRO PUMP DRAWING...

  • Page 45: Pump

    16-998 HYPRO PUMP PARTS LIST ® REF# PART# DESCRIPTION QUANTITY 16-998-01 Drain Plug 16-998-02 Pump Casing 16-998-03 Impeller Nut 16-966-16 Impeller 16-467 0-Ring 16-998-05 Mechanical Seal (Silicon Carbide) 16-966-06 Slinger Ring 16-998-06 Mounting Flange 16-998-07 Bolt 16-966-10 Ball Bearing 16-998-08 16-998-09 Pump Shaft 16-822-20...
  • Page 46 1752 PLUMBING DRAWING (RAVEN 440)
  • Page 47 1752 PLUMBING PARTS LIST (RAVEN 440) REF# PART# DESCRIPTION QUANTITY 15-741 75 Series Clamp 15-742 #75 Inlet Cover 15-743 Manifold Ball Valve 16-524 Motorized Control Valve 15-734 #75 Elbow Coupling 18-373 Flow Meter 18-373-01 Sensor 15-744 #75 Hose Barb 8897-60 Discharge Hose 60"...
  • Page 48 1754 PLUMBING DRAWING (RAVEN 203)
  • Page 49 1754 PLUMBING PARTS LIST (RAVEN 203) REF# PART# DESCRIPTION QUANTITY 14-451 Spray Tank 16-945 Double Thread Fitting (inside tank) 15-779 Hose Barb 8897-26 Discharge Hose 26" 18-116 Hose Clamp 15-739 #75 90° Hose Barb 16-524 Motorized Control Valve 15-741 70 Serise Clamp 15-743 Manifold Ball Valve 15-553...

  • Page 50: Controls 1752 System (Raven 440)

    CONTROLS 1752 SYSTEM DRAWING (RAVEN 440) REF# PART# DESCRIPTION QUANTITY 16-558 Mounting Knob 5 amp fuse 16-525 Console (only) 16-234 Console Cover 10-237 Mount Bracket 10-202 Speedometer 10-408-01 Phoenix 1 0GPS 15-743 Manifold Valve 16-524 Motorized Control Valve 18-373 Flow Meter 15-369 Console Control Cable 33-271...
  • Page 51 CONTROLS 1754 SYSTEM DEAWING (RAVEN 203) REF# PART# DESCRIPTION QUANTITY 16-958-01 Mounting Bracket 16-898 Boom Switch 16-900 Mounting Knob 16-899 Master Switch 18-418 Console Liquid Filled Pressure Gauge with 33-090-02 Liquid Filled Pressure Gauge 33-090-04 Pressure Gauge Tube Fitting 16-958-02 Fuse Holder 16-525-03 Fuse 15 AMP...
  • Page 52 16-524 MOTORIZED CONTROL VALVE DRAWING REF# PART# DESCRIPTION QUANTITY 16-870 Valve Cover 16-524-01 #6 Self Tapping Screw " Long 16-897 Seal Tetraseal 16-875 Motor Assembly 16-957 Woodruff Key 16-524-04 Isolation Flange Assembly 16-524-02 Coupler Shaft 16-956 Butterfly 16-524-03 Valve Body Assembly 16-524-05 1"...
  • Page 53 15-737 STRAINER DRAWING REF# PART# DESCRIPTION QUANTITY 15-737-01 Strainer Head 75 Series 16-968-03 50 MEsh Strainer 14-521-02 EPDM Gasket 14-521-03 Bowl 1" NPT 14-521-04 EPDM Rubber gasket 14-521-05...
  • Page 54 15-743 MANIFOLD VALVE DRAWING REF# PART# DESCRIPTION QUANTITY 15-552-23 Motor 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon 15-517-17 Dust Plug, Felt Lock Nut, Stainless Steel 15-743-04 Ball, Polypropylene...
  • Page 55 NOTES...
  • Page 56 17-585 18' HD SUPER BOOM DRAWING...
  • Page 57 17-585 18' HD SUPER BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-531 Left Boom Arm 16-557 Rubber Cap 17-576 V Boom Nest 17-578 Boom Nest Post 17-537 Square U-bolt with Nut 30-214 10" Electric Hydraulic Actuator 30-184 Ram Mount HB-38-16-100 Bolt, - 16 x 1 HW-516...
  • Page 58 17-585 18' HD SUPER BOOM DRAWING...
  • Page 59 17-585 18' HD SUPER BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-591 Compression Spring - Inner 17-599 Spring Shim 17-594 Spring Sleeve 17-535 Clean Load Mount HB-38-16-300 Bolt, - 16 x 3 HNTL-38-16 Lock Nut, - 16 HB-12-13-300 Bolt, - 13 x 3 HNTL-12-13 Lock Nut, - 13...
  • Page 60 17-585 18' HD SUPER BOOM PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 18-040 Hose Clamp 8887-19 Orange PVC Hose " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " T Hose Barb 8887-2.5 Orange PVC Hose "...
  • Page 61 17-580 20' HD SUPER BOOM PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 18-040 Hose Clamp 8887-19 Orange PVC Hose " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " T Hose Barb 8887-2.5 Orange PVC Hose "...
  • Page 62 17-580 20' HD SUPER BOOM DRAWING...
  • Page 63 17-580 20' HD SUPER BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-531 Left Boom Arm 17-577 V-Boom Nest 17-578 Boom Nest Post 30-214 10" Electric Hydraulic Actuator 30-184 Actuator Mount HB-38-16-100 Bolt, - 16 x 1 HW-516 Washer, HNFL-38-16 Flange Lock Nut, 17-579 Boom Center 30-185...
  • Page 64 17-580 20' HD SUPER BOOM DRAWING...
  • Page 65 17-580 20' HD SUPER BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-573 Guide Block Set HB-14-20-125 -20 x 1 HWL-14 Lock Washer HNTL-14-20 Lock Nut - 20 HBFL-516-18-075 Bolt, - 18 x HNFL-516-18 Flange Lock Nut, - 18 HB-516-18-100 Bolt, -16 x 1 HW-516 Flat Washer,...
  • Page 66 TRIPLE NOZZLE ASSEMBLY DRAWING REF# PART# DESCRIPTION QUANTITY 33-506 Body 33-538 Cap - Gray 33-553 Nozzle -Gray (XR11006-VS) 16-800 Viton Gasket 33-537 Cap - Red 33-552 Nozzle - Red (XR11004-VS) 33-554 Nozzle - White (XR11008-VS) 16-802 Strainer Quantity is per nozzle body. For 20' booms multiply quantity by 12. Quantity is per nozzle body.

  • Page 67: 15-835 Tank Rinsing System

    15-835 TANK RINSING SYSTEM REF# PART# DESCRIPTION QUANTITY 16-961 1" Adapter 16-962 1" Coupler 16-864 1" FTP Elbow 16-158 Close Nipple 16-150 Double Thread Fitting 16-172 4" Nipple 15-834 Tank Rinsing Nozzle 16-163 Reducer Bushing Drill 1-3/4" hole 5" from outside edge of cover. Install Tank Rinsing kit as shown, with the Double Thread Fitting (Ref 5) going into the cover.
  • Page 68 16-906 ELECTRIC HOSE REEL DRAWING...

  • Page 69: Electric Hose Reel

    16-906ELECTRIC HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 13-750 Solenoid HB-14-20-075 Bolt - 20 x HWL-14 Lockwasher HN-14-20 - 20 33-251 Switch...

  • Page 70: Electric Hose Reel Wiring Diagram

    ELECTRIC HOSE REEL WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 8843-132 Flexguard 8919-144 10GA Red Wire 144" 8901 Slide-On Connector 16-979 Wire, Switch to Solenoid Hot Terminal 33-251 Push Button Switch 16-978 Wire, Switch to Solenoid Start Terminal 13-750 Solenoid SOLENOID TERMINALS HN -516-24 - 24 Hex Nut HN -10-32...

  • Page 71: Hose Reel Adjustments

    HOSE REEL ADJUSTMENTS OPERATIONAL CHECK: 1. Pull hose off drum at least one full revolution. A clicking noise should be heard from locking mechanism. 2. Let the hose retract. 3. Pull the hose off until the first click is heard. Drum should lock when the hose tension is removed. 4.
  • Page 72 16-129MANUAL HOSE REEL DRAWING...
  • Page 73 16-129 MANUAL HOSE REEL REF# PART# DESCRIPTION QUANTITY 16-129-11 Disc 17 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 16-906-20 Disc 17 , Crank Side HWL-516 Lockwasher HB-516-18-075 Bolt - 18 x...
  • Page 74 14-308 HOSE REEL MOUNT FOR HD BOOMS...

  • Page 75: Manual Hose Reel

    14-308 HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-537 Square U-bolts 15-841 Reel Platform 15-840 Mount Brackets HB-38-16-300 Bolt - 16 x 3 HNTL-38-16 Lock Nut - 16 HW-38 Waher 16-906 Electric Hose Reel 16-129 Manual Hose Reel 18-249 Brass Fitting MPT x 15-853...
  • Page 76 1752 (RAVEN 440 ) HOSE REEL PLUMBING REF# PART# DESCRIPTION QUANTITY 15-743 Electric ball Valve 15-742 Inlet Cover 15-740 50 Series Clamp 15-748 Reducer Coupling 15-736 #50 Elbow Coupling 15-738 Flanged Ball Valve 15-749 Hose Barb INSTALLATION INSTRUCTIONS 1. On the top of the Electric Spray Control Valve (Ref 1) you will find a cover. Remove clamp, o-ring and cover.
  • Page 77 1754 (SSC 203 ) HOSE REEL PLUMBING REF# PART# DESCRIPTION QUANTITY 15-778 Blank Guage Port 15-738 Flanged Ball Valve 15-740 50 Series Clamp 15-736 #50 Elbow Coupling 15-749 Hose Barb INSTALLATION INSTRUCTIONS 1. Between the boom control valves and the fuel tank you will find a tee fitting with a black cap on top of it. Remove the clamp and the cap.
  • Page 78 17-505 FOAM MARKER FOR 1750 DRAWING REF# PART# DESCRIPTION QUANTITY HBFL-516-18-075 Flange Bolt, -18 x HNFL-516-18 Flange Lock Nut, - 18 15-689 Foamer Bottom Brace HBFL-516-18-075 Flange Bolt, -18 x HN-14-20-075 Hex Bolt, -20 x HBFL-14-20 Flange Lock Nut, 15-755 Mount Plate 14-291-04 Tank Bracket...
  • Page 79 FOAM MARKER WIRING REF# PART# DESCRIPTION QUANTITY 14-291-03 Compressor 15-504-04 Wiring Harness 14-291-05 Switch Box 33-508 Fuse 15-506-02 Center Switch 14-291-14 Switch 15-509 Power Cable 33-271 Fuse Block (part of machine) 33-508 Fuse 15 amp...
  • Page 80 17-505 FOAM MARKER FOR 1750 DRAWING...
  • Page 81 INSTALLATION INSTRUCTIONS Safety: Before working on machine stop engine, set park brake, remove key from ignition and block wheels. Disconnect negative (-) battery terminal. 1. Mount the switch box to the panel to the right of the operator's seat. Remove the drill screw on the right hand rear side and mount the Switch Box (Ref.
  • Page 82 FOAMER NOZZLE MOUNT & HOSE GUARD MOUNT DRAWING...
  • Page 83 17-505 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-537 Foamer Hose Guard 31" HSDPS-14-075 Stainless Steel Pan Head Drill Screw 16-987 Foam Nozzle Mounting Kit 1 per boom 15-507 Foamer Tubing Clear Tubing 15-511 Foam Nozzle Blue Tubing 15-510-01 Nozzle Mounting Rod Boom 16-795...
  • Page 84 FOAM MARKER REF# PART# DESCRIPTION QUANTITY 15-507 Foamer Tubing 14-291-02 Tank 14-291-01 Black Cover 14-291-03 Compressor Complete 14-284-02 Cap Assembly 14-291-04 Tank Bracket 14-291-05 Double Switch Box 15-511 Foam Nozzle 15-510-01 Nozzle Mounting Rod 16-987 Foam Nozzle Mounting Kit 14-536 Compressor Sub-assembly...

  • Page 85: Foam Nozzle Sub Assembly

    15-511 FOAM NOZZLE SUB ASSEMBLY DRAWING REF# PART# DESCRIPTION QUANTITY 15-511-01 Foam Nozzle Inlet Body 15-511-02 Foam Sponge 15-511-10 Plastic Screen Hose Clamp Drop Tube 15-511-08 Long Foam Sponge 15-511-09 Stainless Steel Screen Hose Clamp 15-510-01 Nozzle Mounting Rods 15-511-07 Foam Nozzle Sub Assembly...

  • Page 86: Fresh Water Tank

    17-506 FRESH WATER TANK DRAWING REF# PART# DESCRIPTION QUANTITY HB-516-18-075 Bolt - 18 x HW-516 Washer HWL-516 Lock Washer 15-750 Tank Mount Bracket HB-38-16-275 Bolt - 16 x 2 HNFL-38-16 Flange Lock Nut - 16 10-234 3 Gallon Rectangular Tank 10-234-01 16-158 Close Nipple...

  • Page 87: Water Meter Kit (Gallons)

    14-515WATER METER KIT (GALLONS) 15-618 WATER METER KIT (LITERS) REF # PART # DESCRIPTION QUANTITY 14-524 Filler Outlet 14-514 Water Meter (Gallons) 14-527 Water Meter (Liters) 14-525 Filler Inlet 16-962 1"Quick Coupler (already on machine) 16-961 1" Adapter Quick Coupler (already on machine) 16-851 1"...
  • Page 88 15-619 CHEMICAL CLEANLOAD SAFE FILL SYSTEM REF# PART # DESCRIPTION QUANTITY 8897-25 " Discharge Hose 25" 18-116 Hose Clamp 16-156 90° Hose Barb 18-391 Coupling 15-620 Cleanload Assembly HBFL-516-18-075 Flange Bolt, - 18 x ¾ HNFL-516-18 Flange Lock Nut, - 18 15-816 Mixer Mount 8897-88...
  • Page 89 15-619 CHEMICAL CLEANLOAD INSTALLATION INSTRUCTIONS 1. Make sure sprayer tank is empty and flush all chemical residue from sprayer. Always wear protective clothing, goggles and gloves. 2. Remove plug from tee on spray pump (Ref A). 3. Install one of the 90° fittings, should point to the back of the machine. 4.
  • Page 90 15-620 CHEMICAL CLEANLOAD PARTS DRAWING ®...
  • Page 91 15-620 CHEMICAL CLEANLOAD PARTS LIST ® REF# PART# DESCRIPTION QUANTITY 15-620-04 Cleanload Eductor Plug, ” 15-620-14 Ball Valve, 1 Single Union 15-620-13 Handle, Cleanload 15-620-12 Ball Valve 15-620-15 Gasket: 2” BSP 15-620-16 Locking Ring, 2” Tank 15-620-17 Gasket: 2”, Tapered 15-620-18 Drain Head, 2”...
  • Page 92 OPERATING INSTRUCTION STARTUP 1. All Cleanload valves must be closed prior to starting: inlet ball valve, knife valve and hopper rinse ball valve. 2. Open lid to check for foreign objects which may hinder performance or contaminate the system. 3. Close and lock lid by turning cover clockwise. 4.

  • Page 93: Decal List

    Decal, Tire Pressure All 4 Tires 25-373 Decal, Smithco Front Nose Cone 25-381 Decal, 96 dBA Panel Behind Seat 27-077 Decal, Smithco - Round Steering Wheel 27-093 Decal, Hydraulic Oil On Oil Reservoir 25-277 Decal, Battery Battery Plate 34-147 Decal, Smithco...

  • Page 94: Quick Reference Replacement Parts

    QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 23-031 Hydraulic Oil Filter 76-487 Engine Oil Filter Briggs # 842921 76-395-01 Air Cleaner Cartridge Briggs # 841497 76-395-02 Safety Filte Cartridge Briggs # 821136 13-488 Key Switch 76-310 Key Set REPLACEMENT BELTS 15-704 Spray Pump Belt SEAL KITS 15-301...
  • Page 95 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
  • Page 96 Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim. Smithco will not be obligated to replace components of other manufacturers if inspection by the original component manufacturer indicates that failure was due to normal wear and tear, expected consumption through use or improper care or service.

This manual is also suitable for:

15-600Spray star 1750

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