LEMKEN EuroTitan Instruction Book
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LEMKEN EuroTitan Instruction Book

LEMKEN EuroTitan Instruction Book

Semi-mounted reversible ploughs
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Instruction book
Semi-mounted reversible ploughs
EuroTitan
and
EuroTitan X
- EN -
Safety is our concern
Part No.: 175 3508
EN-1/11.00
LEMKEN GmbH & Co. KG
Weseler Straße 5, D-46519 Alpen / Postfach 11 60, D-46515 Alpen
Telefon (0 28 02) 81-0, Telefax (0 28 02) 81-220
eMail: lemken@lemken.com, Internet: http://www.lemken.com

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Summary of Contents for LEMKEN EuroTitan

  • Page 1 - EN - Safety is our concern Part No.: 175 3508 EN-1/11.00 LEMKEN GmbH & Co. KG Weseler Straße 5, D-46519 Alpen / Postfach 11 60, D-46515 Alpen Telefon (0 28 02) 81-0, Telefax (0 28 02) 81-220 eMail: lemken@lemken.com, Internet: http://www.lemken.com...
  • Page 3 Only use genuine Lemken spare-parts. Spurious parts negatively influence the function of the implement, show a shorter lifetime and increase in nearly all cases additional maintenance. We trust that you will understand that LEMKEN is unable to guarantee poor operation and damage caused by using spurious parts!

  • Page 4: Defined Use

    Under „defined use“ the manufacturer’s prescribed operation-, maintenance- and repair conditions are to be adhered to! • The LEMKEN Euro-Titan may only be operated, maintained and repaired by such persons who have been made acquainted with it and who have been advised about the dangers! •...

  • Page 5: Table Of Contents

    CONTENTS DEFINED USE......................2 CONTENTS ......................3 1 LIST OF VARIANTS ..................6 2 SAFETY INSTRUCTIONS................. 7 3 WARNING STICKERS ..................10 3.1 General Instructions ................10 3.2 Meaning of the stickers ................10 4 PREPARATION OF TRACTOR ..............11 4.1 Three point linkage ..................
  • Page 6 9 OF-CONVERSION ..................21 9.1 From F-operation to O-operation ............21 9.2 From O-operation to F-operation ............21 10 ADJUSTMENTS ................... 22 10.1 Distance between tractor and furrow wall in O-operation....22 10.2 Front furrow width in F-operation............22 10.3 Working depth ..................22 10.4 Pull-point adjustment................
  • Page 7 21 FAILURES, REASONS AND REMEDY ............35 21.1 Plough control ..................35 21.2 Penetration and Depth Guiding of the Plough, Slippage...... 35 21.3 Shearbolt device..................35 22 TRANSPORT ON PUBLIC ROADS ............. 36 23 TECHNICAL DATA ..................36 24 NOTES......................37 25 NOISE, AIRBORNE SOUND................

  • Page 8: List Of Variants

    LIST OF VARIANTS Type of mouldboards: DURAL-bodies Plough control: SVT-R 360 Working width per body: 33, 38,44 and 50 cm Overload Safety Device: TAMDEM overload safety device* Skimmer adjustment: rigid angle adjustment Skimmers: Trashboards: Lower link connection: L3 Z3 K 700- linkage Top link connection: Cat.

  • Page 9: Safety Instructions

    SAFETY INSTRUCTIONS General Safety Instructions • Before using the machine, always check both it and the tractor for roadworthiness and operational safety! • As well as the notes in these instructions the operator is advised to comply with the generally applicable safety at work regulations and those relating to use of the public highway! •...
  • Page 10 • Regularly check the hydraulic pipes and replace them in the event of damage or signs of ageing. The replacement pipes must comply with the technical specification as laid down by Lemken! • When searching for leaks appropriate aids should be used because of the danger of injury! •...
  • Page 11 Tyres • When working on the tyres make sure that the implement has been placed on the ground safely and that it is secured by chocks against unintentional rolling! • Fitting tyres requires knowledge and special tools! • Repair work on tyres may only be conducted by trained staff and with suitable tools! •...

  • Page 12: Warning Stickers

    WARNING STICKERS General Instructions The LEMKEN Euro-Titan is equipped with all features to ensure safe operation. Where potential danger areas of the implement can not be fully safeguarded, warning stickers are fitted which draw attention to these. Damaged, lost or unreadable warning stickers must be replaced immediately.

  • Page 13: Preparation Of Tractor

    PREPARATION OF TRACTOR Three point linkage The three point linkage must be strong enough when working with the plough. The maximum torque acting on the three point linkage is approximately 47.000 Nm (4.700 kpm) during turnover operation. Adjust lift rods to equal length. (See manufacturer’s instructions.) Check Chains or Sway Blocks Check chains or sway blocks MUST be adjusted so that the lower links are fixed in their middle position.

  • Page 14: Hydraulic Assembly With Constant Pressure-System/Load-Sensing-System

    4.5.2 Hydraulic assembly with constant pressure-system/Load-Sensing-System Implement sided colour marking Pressure connection Flow = red Electric control valve Return pipe connection Return flow = red Load-Sense-connection LS-pipe = red The hydraulic assembly must have an operating pressure of minimum 160 bar. An oil flow of at least 30 l/min is a precondition for a quick turnover operation.

  • Page 15: Electronic Plough Control

    ELECTRONIC PLOUGH CONTROL The turnover device, the trailer hydraulic and the locking and lifting procedure of the rear plough frame controlled automatically via the electronic plough control SVT-R 360. The plough control consists of a job computer (JR) and an operator terminal (BT).

  • Page 16: Operator Terminal

    Operator terminal The operator terminal (BT) is connected to the job calculator (JR) via the plug (JK) and the connection cable . After operating the switch (EA) and connecting the connection cables to the ploug according to DIN 9680 the plough is ready to work.

  • Page 17: Rotary Potentiometer And Sensors

    Rotary potentiometer and sensors In order to ensure a troublefree handling of the plough on the headland, each hydraulic function will be controlled by rotary potentiometer (DP) sensors (SF) and (SH). rotary potentiometer placed behind the turnover mechanism and the sensors in the area of the trailer.

  • Page 18: Attaching And Detaching The Plough

    ATTACHING AND DETACHING THE PLOUGH Attaching to the Tractor Attach the plough which must be parked in half-turned working position as follows: Set tractor hydraulics to 'Position − Control'. Turn headstock so that drawbar (13) is − parallel to the ground. Attach lower links to the drawbar (13) −...

  • Page 19: Detaching From The Tractor

    Detaching from the Tractor The plough must always be parked in middle position and on level and firm ground. Set tractor hydraulics to 'Position − Control'. Turn plough frame into the middle − position (see instruction book for the electronic plough control SVT-R 360). Close lock valves (SP).

  • Page 20: Hitch Frame

    Hitch frame The headstock (7) of the Euro-Titan ploughs can be equipped with a headstock extension (TV) with suited drawbar, when the plough shall be fitted to a tractor with Hitch frame. The headstock extension (TV) with top link pin will be fitted to the headstock (7) as shown in the picture.

  • Page 21: Turning On Headlands

    TURNING ON HEADLANDS When the headland – which should be 20 m to 25 m wide depending on the tractor and the No. of furrows of the plough – is reached, the tractor will be steered to the ploughed land, the front plough frame lifted in front and then the left Auto-button (3) pressed.

  • Page 22: Transport

    TRANSPORT For transport the front plough frame will be lifted in front and then in the operation menu transport of the SVT-R 360 the left hand Auto-button (3) pressed. Now the front plough frame will be lifted in the rear first and then the rear plough frame and locked automatically.

  • Page 23: Of-Conversion

    OF-CONVERSION The OF-conversion will be done with plough fitted to the tractor. From F-operation to O-operation Lift the front and the rear plough frame completely and turn to working position. Set tractor in an angle of 90° to the plough frame and lower plough frame in front and rear.

  • Page 24: Adjustments

    ADJUSTMENTS 10.1 Distance between tractor and furrow wall in O-operation During work the distance between tractor and furrow wall will be adjusted by means of the turnbuckle (19). • Turnbuckle longer = wider distance • Turnbuckle shorter = narrower distance 10.2 Front furrow width in F-operation The front furrow width will be adjusted by means of the turnbuckle (19).

  • Page 25: Pull-Point Adjustment

    10.4 Pull-point adjustment By means of changing the position of bolt (ZP) the vertical pull-point can be adjusted: Fit bolt (ZP) in a higher hole (BZ) => higher pull point. Fit bolt (ZP) in a deeper (BZ) => deeper pull point. After each adjustment the pins must be fitted again and secured.
  • Page 26 When changing the working width per body the turnbuckles (X) and (Y) must be adjusted counter-rotating by the same amount so that first the trailer is aligned parallel to the working direction and second the front furrow width of the rear plough frame corresponds to the other plough bodies.

  • Page 27: Shearbolts

    All Euro-Titan and Euro-Titan X ploughs are fitted with shearbolts (40) as standard. IMPORTANT: Only genuine LEMKEN shearbolts should be used. There is a serious risk of damage if other bolts are used and any warranty will be void. Be very careful of the guillotine effect of a pivoting leg assembly and its support plates.

  • Page 28: Automatic Non-Stop Overload Safety Device

    AUTOMATIC NON-STOP OVERLOAD SAFETY DEVICE The automatic overload safety device protects the plough from damage when an obstacle is encountered. The mechanism breaks back upon impact automatically returns the body to the working position once the obstacle has been passed. Additionally, each leg is fitted with a shearbolt (40) for protection when the body 'hooks' an obstacle.

  • Page 29: Bodies

    BODIES 13.1 Penetration angle The basic adjustment has been carried through in the factory. But after each change of shares or mouldboards the adjustment must be checked. Therefore lift the plough a few centimetres. After that check whether the distance between the point and the plough frame is equal with all bodies.

  • Page 30: Skim Coulters

    SKIM COULTERS 14.1 General instructions The skim coulters (65) should be finally set when the plough is operating at the required depth and speed. The skim point should be set to a depth between 5 and 10 cm (2 - 4 in) and the tip of the point set to run 2 - 3 cm (3/4 - 1 1/4 in) to the landslide of the body.

  • Page 31: Angle Adjustment

    14.3 Angle adjustment Adjust the depth of flat stalk skims (66) by means of the adjuster pins (67). Use clamping screw (69) for depth adjustment with skimmer having a round stalk (68). The angle is not adjustable with those skimmers which have their flat stalk fitted directly to the leg bracket.

  • Page 32: Coulters

    COULTERS 15.1 Sword Coulters Sword coulters (73) are available. They are recommended tough heavy conditions. 15.2 Disc coulters When fitted, disc coulters (93) should be set to a working depth of 7 - 9 cm (2 ¾ - 3 ½ in) and 2 - 3 cm (¾ - 1 ¼ in) to the landside ofthe body. Adjust depth by slackening setscrew (90), move arm (91) as required, after checking that serrations of bracket (92) and arm (91) mesh correctly, securely tighten setscrew (90).

  • Page 33: Wide Furrow Cutters

    WIDE FURROW CUTTERS (in F-operation, only) If the tractor is equipped with wide tyres, it is recommendable to use a wide furrow cutter (BFM). This wide furrow cutter must be fitted to the landslide (84) of the rear body. If the plough is equipped with C-bodies, to the rear body the landslide 340 1450 must be fitted so that the holder (HL) or (HR) of the wide furrow cutter can be fitted.

  • Page 34: Subsoilers

    SUBSOILERS The subsoiler UD6 will be fitted as shown in the sketch. By means of displacing the stalk (102) the working depth of the subsoiler can be adjusted. Maximum working depth = 20 cm Minimum working depth = 14 cm For the adjustment of the working depth the pin (104) must be unlocked and pulled out and the stalk (102) removed accordingly in the bracket...

  • Page 35: Trashboards

    TRASHBOARDS Bolt carrier (78) of the trashboard (77) to the holes provided in the top of the mouldboard (79). Fit trashboard (77) to the carrier and adjust for optimum trash 'mix'. Adjust support-bolt (80) so that it touches the leg. Secure bolt (80) by means of locknut (81).

  • Page 36: Maintenance

    MAINTENANCE The Euro-Titan plough requires a little maintenance, only. All pivot points must be greased regularly with an environmentally friendly grease according to the following table. For a long operation break all shiny areas of wearing parts, exposed areas of ram rods, pins and adjusting devices must be greased. Lubrication each Before and...

  • Page 37: Failures, Reasons And Remedy

    Points are blunt. Bolt (ZP) is fitted too high. Remedy: a) Increase distance between point and frame (not more than 2 cm). Use genuine Lemken hardfaced points. Fit bolt (ZP) into a lower bore (U). Failure: Plough is heavy to pull Reason: a) Penetration angle is too large.

  • Page 38: Transport On Public Roads

    EuroTitan 10 8+3 L 100 363 - 550 5.027 3.700 EuroTitan 10 8+3+1 L 100 396 - 600 5.224 4.200 EuroTitan 10 X 6+3 L 100 297 - 450 5.178 3.900 EuroTitan 10 X 6+3+1 L 100 330 - 500 5.440 4.500...

  • Page 39: Notes

    NOTES As the version of equipment is depending from the order, the equipment of your implement and its description concerned may deviate in some cases. To ensure a continuously updating of the technical features, we reserve the right to modify the design, equipment and technique.

This manual is also suitable for:

Eurotitan x

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