Trelawny TCG500 Operation And Maintenance Manual
Floor grinder
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Summary of Contents for Trelawny TCG500
- Page 1 TCG500 SCAN HERE For Tcg500 Introduction Floor Grinder Includes Models: Premium, SE and Variable Speed OPERATION AND MAINTENANCE MANUAL TCG500V Now included www.trelawny.co.uk www.trelawny.co.uk...
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Page 2: Table Of Contents
Wiring Diagrams ............................... 20 INTRODUCTION Your new Trelawny SPT power tool will more than satisfy your expectations. It has been manufactured under stringent Trelawny SPT Quality Standards to meet superior performance criteria. You will find your new tool easy and safe to operate, and, with proper care, it will give you many years of dependable service. -
Page 3: Declaration Of Conformity
Declaration of Conformity No. 2021/3/01 Product: Floor Preparation Machine Series reference: TCG(electric, air & petrol) Models: TCG250 & TCG500 Manufacturer / Authorised Representative Name: Trelawny SPT Ltd. Address: 13 Highdown road, Sydenham Ind. Est, Leamington Spa. Warwickshire. United Kingdom CV31 1XT. - Page 4 Declaration of Conformity No. 2021/3/01 Product: Floor Preparation Machine Series reference: Series reference: TCG(electric, air & petrol) Models: TCG250 & TCG500 Manufacturer / Authorised Representative Name: Trelawny SPT Ltd. Address: 13 Highdown road, Sydenham Ind. Est, Leamington Spa. Warwickshire. United Kingdom CV31 1XT.
- Page 5 73/23/EC DIREKTIVA O STROJIH Z NIZKO VOLTAŽO (nanaša se samo na proizvode na električni pogon) MEGFELELŐSÉGI NYILATKOZAT UYGUNLUK BEYANI Mi. A "Trelawny SPT Limited" cég Trelawny SPT Limited Felelösségünk tudatában kijelentjük, hogy mint a termék szállitója/gyartója AÞaöýdaki, üretim ve tedarikinden tek baÞýna sorumlu olduöu ürünün Termék neve...
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Page 6: Foreword
In the unlikely event that you experience problems with your This manual contains the necessary maintenance information for TCG500, please do not hesitate to contact your local Trelawny you to ensure proper operation and care for this machine. dealer or agent. We always welcome feedback and comments from our valued customers. -
Page 7: General Information
Before operating, performing maintenance or repairing must be worn at all times including those working around the TCG500 Floor Grinder this manual must be read and the work area even if they are not involved in the process fully understood by the operator, if in any doubt, ask your of grinding. -
Page 8: Model Variant Table
TCG500 Floor Grinder Model Variant Table Model Ref Variant Description Features Description 110v, 230v, TCG500 Twin Disc Isolation Switch Start Primary on / off and restart Premium 440v. Grinder Dead-mans Button Start Safety Feature, release to stop the machine, press to restart. -
Page 9: Media Types And Applications
FLOOR GRINDER ACCESSORIES & APPLICATION GUIDE The Trelawny TCG500V floor grinder is designed to cover a wide range of applications by simply changing the accessory on the bottom of the machine. The following application chart identifies which accessory to use for your current application. -
Page 10: Organisational Measures
TCG500 Floor Grinder Organisational measures This operating manual must always be at hand at the place The personal protection equipment should consist of of use of the machine and must be accessible to the person the following parts: operating the machine. It is recommended that only persons... -
Page 11: Pre-Start Check
110v transformers ideally should be rated to at least tension, refer to the Belt installation & Adjustment section. 20amp if supply problems are to be avoided. The TCG500 is supplied with a specially commissioned 230v and 440v Motors electric motors and starter switch assembly. -
Page 12: Starting Work - Petrol Engines
Trelawny can supply slowly lower the disc to the surface. The machine may special HEPA filtered vacuums which are suitable for these oscillate slightly during use, which is normal. -
Page 13: Shut Down
Slide both the new belts onto the engine/motor pulley first, IMPORTANT! Normal slack should be approximately locating them in the grooves. Then slide the lower belt over the 13mm (1/2”) when the belts are depressed in the middle position between the engine pulley and driveshaft pulley. www.trelawny.co.uk... - Page 14 TCG500 Floor Grinder maintenance Grinding Block Replacement media and replace the three bolts. The pressure on the center bolt will prevent the disc from spinning. Switch off the engine powered versions and allow the engine to cool completely, disconnect electric motor Repeat the action in reverse with the new diamond powered versions from its power supply.
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Page 15: Checking Chart
Height Adjusting Rod & Lubricate Connections Replace Check Fuel Level Check Oil Level Honda Engine Operational Check (No Load) Review Manufactur- er’s Manual Visual Inspection Electrical Motors Clean Air Passages Operational Check (No Load) Visual Inspection Variable electronics Filter Check www.trelawny.co.uk... -
Page 16: Troubleshooting
Rectify loose wiring, replace blown fuse or replace motor. Use above information in conjunction with the Honda Operation and Maintenance Manual. If problem has not been cured by any of the above actions, contact your local Trelawny SPT dealership for assistance. transport... -
Page 17: Exploded Diagrams
EXPLODED Diagrams See parts list for components not shown in exploded view VARIABLE MACHINE HANDLE ARRANGEMENT 2.21 2.23 2.11 2.20 2.20 2.22 2.17 2.12 2.10 2.13 2.10 2.14 2.18 2.15 2.16 2.19 2.20 2.11 www.trelawny.co.uk... -
Page 18: Parts List
TCG500 Floor Grinder parts list Item NO. PART NO. DESCRIPTION Item NO. PART NO. DESCRIPTION Anti-Vibration Mounting Kit (including nyloc nuts 350.7520A Lift Plate (Petrol Engine only) 491.0200 & washers) 350.9170 Blanking Plate (Electric Motor only) 857.1010 Wing Screws M10 x 22 350.7530... - Page 19 DESCRIPTION PU Foam Sheet, Open Cell, 100mm x 80mm x 993.0038 TCG500VS Handle Metalwork Assembly - Black 2.19 875.1328 10mm TCG500 Variable Speed Handle Enclosure Rear 993.1048 2.20 320.9310 M5 Plain Washer Panel TCG500 Variable Speed Handle Enclosure Front 993.1047 2.21...
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Page 20: Wiring Diagrams
TCG500 Floor Grinder wiring diagrams 110V Diagram TCG500 110V 32A Wiring Diagram Date of Update : 09/11/2023 Power signal flow through the circuit Bridge Connection Single core 2.5sqmm cable size 110V 32A Inlet Plug 2.5sqmm 3 core 2.5sqmm shielded motor cable size 2.5sqmm... - Page 21 2.2 KW 1P Motor 180mm Length 240V 1C 1sqmm 440V SE Diagram TCG500 Wiring Diagram [415V 11A ECO Version ] Date of Update : 10/11/2023 415V 16A Inlet 1C Cable Size & Length For Bridge Connection Plug 80 mm Length Earth 1C 2.5sqmm...
- Page 22 TCG500 Floor Grinder NOTES PAGE 22...
- Page 23 NOTES www.trelawny.co.uk...
- Page 24 Trelawny House, 13 Highdown Road, Sydenham Industrial Estate, Leamington Spa, Warwickshire, CV31 1XT, United Kingdom Leamington Spa, Warwickshire, CV31 1XT, United Kingdom Telephone: +44 (0)1926 883781 Fax: +44 (0)1926 450352 Email: sales@trelawny.co.uk Website: www.trelawny.co.uk Telephone: +44 (0)1926 883781 Fax: +44 (0)1926 450352 Email: sales@trelawny.co.uk...
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