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Summary of Contents for nifty SP34N
- Page 1 SP34 Operating & Safety Instructions MODEL SP34 & SP34 4x4 SERIES Niftylift Limited 1525 S.Buncombe Road Greer SC 29651 www.niftylift.com e-mail: niftyusa@niftylift.com Tel: 864-968-8881 Fax: 864-968-8836 M50416/03...
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Page 3: Table Of Contents
SP Series Operating & Safety Instructions Table of Contents INTRODUCTION AND GENERAL INFORMATION PAGE 1.1 Foreword 1.2 Scope 1.3 Introducing the “SP” Self Propelled Series 1.4 General Specification 1.5 Identification 1.6 EC Declaration of Conformity SAFETY 2.1 Mandatory Precautions 7-10 2.2 Environmental Limitations 2.3 Noise &... -
Page 4: Introduction And General Information Page
SP Series Operating & Safety Instructions Introduction and General Information FOREWORD The purpose of these manuals is to provide the customer with appropriate safety operating and maintenance instructions essential for proper machine operation. All information in these manuals should be READ and fully UNDERSTOOD before any attempt is made to operate the machine. -
Page 5: Scope
SP Series Operating & Safety Instructions SCOPE These operating instructions contain all the necessary information required to allow the safe operation of any Niftylift SP34, powered by electric (DC), diesel (D), gasoline (G) engine, or a combination of these. For further technical information, circuit diagrams and specific instructions for all maintenance which may need to be carried out by specialist trained personnel, see the associated Workshop and Parts manual for your model of Niftylift SP. -
Page 6: General Specification
SP Series Operating & Safety Instructions GENERAL SPECIFICATION FEATURE SP34N SP34 4x4 MAXIMUM HEIGHT - WORKING 40ft 40ft 2in MAXIMUM HEIGHT - BASKET 33ft 6in 33ft 8in MAXIMUM OUTREACH 20ft 6in MAXIMUM HEIGHT – STOWED 6ft 3in 6ft 4in MAXIMUM WIDTH... -
Page 7: Identification
SP Series Operating & Safety Instructions IDENTIFICATION (USA PLATE) This manufacturer’s plate is attached to Boom 1 on each machine at the time of manufacture on every Niftylift. Please ensure all sections have been stamped and are legible. USA – 06/17... -
Page 8: Ec Declaration Of Conformity
SP Series Operating & Safety Instructions EC DECLARATION OF CONFORMITY (Typical) USA – 06/17... -
Page 9: Safety
SP Series Operating & Safety Instructions Safety MANDATORY PRECAUTIONS When operating your Niftylift, your safety is of utmost concern. In order to fully appreciate all aspects of the machines operation it should be ensured that each operator has READ and fully UNDERSTOOD the relevant manual covering machine use, maintenance and servicing. - Page 10 SP Series Operating & Safety Instructions 2.1.8 Never exceed the maximum basket capacity, as indicated on the decals and machine serial plate. 2.1.9 Only operate the Niftylift on a firm, level surface. 2.1.10 Never position any part of the Niftylift within the Minimum Approach Distances of any electrical power line, conductor, or similar stated in Occupational Safety and Health Administration Regulations for CFR 1910.333(c) for Minimum Approach Distance for electrical wires.
- Page 11 SP Series Operating & Safety Instructions 2.1.20 Before and during driving while the basket is elevated the operator shall maintain a clear view of the path of travel, maintain a safe distance from obstacles, debris, drop offs, holes, depressions, ramps and other hazards to ensure safe elevated travel.
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Page 12: Environmental Limitations
SP Series Operating & Safety Instructions 2.1.36 The engine must be shut down while fuel tanks are being filled. Fuelling must be done in a well- ventilated area free of flame, sparks or any other hazard that may cause fire or explosion. GASOLINE, LIQUID PROPANE AND DIESEL FUELS ARE FLAMMABLE. -
Page 13: Noise & Vibration
SP Series Operating & Safety Instructions NOISE AND VIBRATION The airborne noise emission on the SP range of machines does not exceed 85dB(A), measured at a perpendicular distance of 13 feet, under equivalent continuous A-weighted sound pressure test conditions. This was based on a Diesel powered machine, working on high throttle, and under load. All other models will exhibit significantly lower emissions than this figure, dependant on power option. -
Page 14: Preparation And Inspection
SP Series Operating & Safety Instructions Preparation and Inspection UNPACKING Since the manufacturer has no direct control over the shipping or carriage of any Niftylift it is the responsibility of the dealer and/or owner and/or leaser to ensure the Niftylift has not been damaged in transit and a Pre-operational Report has been carried out by a qualified engineer before the Niftylift is put into service. -
Page 15: Pre-Operational Safety Check Schedules
SP Series Operating & Safety Instructions PRE-OPERATIONAL SAFETY CHECK SCHEDULES Before use each day and at the beginning of each shift the machine shall be given a visual inspection and functional test including, but not limited to, the following: 3.3.1 DAILY SAFETY CHECKS Check that all labels (decals) are in place and legible. - Page 16 SP Series Operating & Safety Instructions 3.3.3 MONTHLY SAFETY CHECKS Check the engine oil level (if applicable). Check the wheel nuts (torque 65ft lbs / 86Nm). Check that the bolts holding the wheel motors to the chassis are secure. Check that the boom rotate worm is secured and correctly in mesh. Clean and re-grease. Grease the knuckle and centre post.
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Page 17: Placard, Decals And Installation
SP Series Operating & Safety Instructions PLACARD, DECALS & INSTALLATION (USA SPEC) ITEM DESCRIPTION NUMBER SWL 500 lbs P17328 Harness Points P14883 General Notice P18870 Serial Plate P15383 Daily Safety Check List P14908 Trip – Push to reset P19056 Travel Direction Arrows P14784 Tilt Alarm P14868... - Page 18 SP Series Operating & Safety Instructions Footswitch P14884 Logo - 4x4 P14697 Battery isolator (4x4) P18600 Brake Release (4x4) P18788 Power to cage socket P24787 Charger Socket P19699 Emergency Controls P21700 USA – 06/17...
- Page 19 SP Series Operating & Safety Instructions USA – 06/17...
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Page 20: Torque Requirements
SP Series Operating & Safety Instructions TORQUE REQUIREMENTS BOLT QUALITY/SIZE Tightening torque in lbs ft (Nm) Plated Unplated Grade 10.9 12.9 10.9 12.9 5 (7) 8 (10) 9 (12) 6 (8) 8 (11) 10 (13) 13 (17) 18 (25) 22 (29) 14 (19) 20 (27) 23 (32) -
Page 21: Operation
SP Series Operating & Safety Instructions Operation CONTROL CIRCUIT COMPONENTS 4.1.1 CONTROL BOARD: - Situated under the rear cover, the encapsulated control board comprises a PCB. (Printed circuit board) that incorporates all of the relays to control the machines operation. The control board is common to all models, and contains functions, which might not be utilised on your particular machine. - Page 22 SP Series Operating & Safety Instructions 4.1.7 BOOM SWITCH: - Mounted on the end of the machine counterbalance, and operated by the upper boom, this switch controls both the operation of the tilt alarm sensor, and the speed control function. With the booms in the stowed position, the tilt alarm sensor is by-passed, allowing the machine to negotiate slopes in excess of the permissible working angle, without isolating the drive function.
- Page 23 SP Series Operating & Safety Instructions 4.1.13 GASOLINE ENGINE: - Generally a Honda GX 240 engine, driving a single body pump with direct mounted pump dump valve. The engine is also equipped with a throttle solenoid for two-speed operation. 4.1.14 GASOLINE BOX: - Located adjacent to the gasoline engine, the gasoline box combines all of the functions for dual power operation, as well as controlling the gasoline engine itself.
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Page 24: Ground Control Operation
SP Series Operating & Safety Instructions GROUND CONTROL OPERATION 4.2.1 GROUND CONTROL STATION ALWAYS ALLOW THE ENGINE TO WARM UP BEFORE OPERATING. ALL MODELS Ensure all red emergency stops are out. Turn key switch at ground control station to ground (i.e. fully down). Ensure function selector hand valve is turned to Ground position (i.e. - Page 25 SP Series Operating & Safety Instructions 4.2.2 BOOM OPERATION Push and hold green power button. Select lever 1, 2, 3 or 4 for desired boom function. 1 Operates Telescope UP for out DOWN for in 2 Operates Lower Boom UP for up DOWN for down 3 Operates Upper Boom UP for up...
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Page 26: Basket Control Operation
SP Series Operating & Safety Instructions BASKET CONTROL OPERATION 4.3.1 BASKET CONTROL STATION NEVER START THE NIFTYLIFT IF YOU SMELL GASOLINE, LIQUID PROPANE OR DIESEL. THESE FUELS ARE FLAMMABLE. BEFORE OPERATING THE NIFTYLIFT ENSURE THAT EACH OPERATOR HAS READ AND FULLY UNDERSTOOD THE OPERATING MANUAL. FAILURE TO DO SO MAY RESULT IN DEATH OR SERIOUS INJURY. - Page 27 SP Series Operating & Safety Instructions 4.3.2 BOOM OPERATION (BI-ENERGY MODEL SHOWN) Depress foot switch or push and hold green power button. Select lever 1, 2, 3, 4, 5 or 6 for desired boom function. 1 Operates Drive and Steer (see explanation in Section 4.4) 2 Operates Basket Level FWD for fwd BACK for back...
- Page 28 SP Series Operating & Safety Instructions 4.3.3 SiOPS - LOAD SENSING BAR (If fitted) WHEN OPERATING THIS MACHINE THE USER MUST BE AWARE OF ANY OVERHEAD OBSTRUCTIONS. This machine incorporates a load sensing bar that senses if the operator has been pushed or has fallen against it.
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Page 29: Drive Control Operation
SP Series Operating & Safety Instructions DRIVING CONTROLS DO NOT OPERATE THE NIFTYLIFT WHILST ELEVATED UNLESS ON A FIRM, LEVEL SURFACE FREE FROM ANY POSSIBLE OBSTRUCTIONS OR HAZARDS BOTH AT GROUND LEVEL AND OVERHEAD. Check proposed route for possible hazards, obstructions and personnel. Push green power button or depress foot switch located in basket floor (if applicable). -
Page 30: Basket Weigh System (If Fitted)
SP Series Operating & Safety Instructions BASKET WEIGH SYSTEM (IF FITTED) 4.5.1 LOAD CELL The Niftylift SP34 is fitted with an electronic load cell. This load cell is a moment-independent design. This means that independent of the load position inside the machine cage, the actual load is measured and if pre-calibrated limit values are exceeded, warnings will be activated. -
Page 31: Batteries And Charging
SP Series Operating & Safety Instructions BATTERIES AND CHARGING BATTERIES MUST BE RECHARGED IN A WELL-VENTILATED AREA FREE OF FLAME, SPARKS OR OTHER HAZARDS THAT MAY CAUSE EXPLOSION. HIGHLY EXPLOSIVE HYDROGEN GAS IS PRODUCED DURING THE CHARGING PROCESS. Recharge batteries at the end of every working day or shift. (Note: To recharge batteries fully from flat takes approx. - Page 32 SP Series Operating & Safety Instructions Some Niftylifts are fitted with a Battery Management System, which permanently monitors the condition of the batteries. When the batteries become discharged to 20% of their capacity the management system will begin to "shut down" the hydraulic power packs. This causes the drive/boom operating system to alternately stop and start, signalling to the operator that re- charging is necessary.
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Page 33: Transporting, Towing, Craneage, Storage And Setting To Work
SP Series Operating & Safety Instructions TRANSPORTING, TOWING, CRANEAGE, STORAGE AND SETTING TO WORK 4.7.1 TRANSPORTING If a Niftylift is to be moved over a longer distance, whether the machine is trailer mounted, vehicle mounted, self propelled or tracked, the following procedure should be read before restraints are attached to the machine. - Page 34 SP Series Operating & Safety Instructions 4.7.2 TOWING - Gearbox Drive motors with integral hydrostatic brakes SP34 2x4 Only To enable towing of the SP34 2x4 in case of an emergency. If parked on a slope securely chock all wheels. Remove rear cover: locate red knob on the drive control valve and turn anti-clockwise.
- Page 35 SP Series Operating & Safety Instructions To restore the brake function, open the brake override release valve anti-clockwise by two full turns. The brakes are now re-set. Before the machine will drive again, the red knob on the drive control valve block must be wound fully closed (clockwise until tight).
- Page 36 SP Series Operating & Safety Instructions 4.7.5 SETTING TO WORK Before use each day and at the beginning of each shift the machine shall be given a visual and functional test including, but not limited to, the following Check all lubrication points for adequate application of grease, oil etc. Inspect all threads for ease or operation - especially descent valves, brake release valve etc.
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Page 37: Emergency Controls
SP Series Operating & Safety Instructions Emergency Controls GENERAL CHECKING THE OPERATION OF THE EMERGENCY CONTROLS EVERY DAY AND/OR BEFORE EACH SHIFT IS AN ESSENTIAL PART OF THE OPERATOR'S DUTIES The operator and all ground personnel must be thoroughly familiar with the location and operation of the emergency controls. -
Page 38: Responsibilities
SP Series Operating & Safety Instructions Responsibilities CHANGES IN OWNERSHIP When a change of ownership of a Niftylift occurs, it shall be the responsibility of the seller to notify Niftylift direct of the unit, model and serial number and the name and address of the new owner within 60 days. -
Page 39: Inspection/ Service Check List
SP Series Operating & Safety Instructions Inspection/Service/Pre-Hire Check list MACHINE SERIAL NO TOWING PASS FAIL Machine secured on trailer Straps correctly positioned and tightened Wheels chocked if necessary AXLES, WHEELS AND BRAKES Wheels are secure, tire condition acceptable Wheel bearings O.K. Machine climbs slope Brakes hold machine on slope Track rod secure, not fouling axle plate... - Page 40 SP Series Operating & Safety Instructions TILT ALARM PASS FAIL Booms raised on slope - drive disabled, siren tone constant Boom operation unaffected Booms lowered - drive restored INTERNAL (POWER PACK) Power pack and all components secure All cables and terminals secure All hose connections secure Hoses not kinked or fouled Charger/control box secure...
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