Samoa OMEGA 23:1 Instruction Manual

Samoa OMEGA 23:1 Instruction Manual

Piston transfer pump

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www.larius.com
IT
https://www.larius.com/wp-content/uploads/OMEGA23_30_I.pdf
EN
https://www.larius.com/wp-content/uploads/OMEGA23_30_GB.pdf
OMEGA 23:1-30:1
Piston transfer pump
ATEX Ex II 2 G c IIB T6 certified pump
7464 OMEGA 23:1 Transfer pump
7465 OMEGA 23:1 Stainless steel transfer pump
7460 OMEGA 30:1 Transfer pump
7461 OMEGA 30:1 Stainless steel transfer pump
EN

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Summary of Contents for Samoa OMEGA 23:1

  • Page 1 OMEGA 23:1-30:1 Piston transfer pump ATEX Ex II 2 G c IIB T6 certified pump 7464 OMEGA 23:1 Transfer pump 7465 OMEGA 23:1 Stainless steel transfer pump https://www.larius.com/wp-content/uploads/OMEGA23_30_I.pdf 7460 OMEGA 30:1 Transfer pump 7461 OMEGA 30:1 Stainless steel transfer pump...
  • Page 2 OMEGA 23:1-30:1 This manual is to be considered as an English language translation of the original manual in Italian. The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian.
  • Page 3: Table Of Contents

    WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS. ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL. Thank you for choosing a SAMOA product. As well as the product purchased, you will receive a range of support services enabling you to achieve the results desired, quickly and professionally.
  • Page 4: Awarnings

    OMEGA 23:1-30:1 WARNINGS The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and repairing of this equipment. • Read this operator’s manual carefully before using the equipment. • An improper use of this machine can cause injuries to people or things.
  • Page 5: Bworking Principle

    OMEGA 23:1-30:1 WORKING PRINCIPLE OMEGA pump 23:1 (or 30:1) is a pneumatic pump to be used in the high pressure painting without air (Airless) or for transferring of fluids in case of more stations of usage. OMEGA pump is essentially constituted of an air motor and a structure called «material pumping group» or simply «pumping group».
  • Page 6 OMEGA 23:1-30:1 OMEGA 23:1 OMEGA 30:1 L/MIN L/MIN 2000 3200 3000 3000 1750 2800 1500 2400 2400 2400 1250 2000 1800 1800 1000 1600 1200 1200 1200 5 GPM L/MIN L/MIN PUMP DELIVERY PUMP DELIVERY 7 bar (100 psi) 5 bar (70 psi) 3 bar (40 psi) Fig.
  • Page 7: Ddescription Of The Equipment

    OMEGA 23:1-30:1 DESCRIPTION OF THE EQUIPMENT ANTIFREEZE SYSTYEM Fig. 1 Pos. Description Pos. Description Pump feed air inlet Fluid inlet Pneumatic motor Fluid pumping group Material outlet Eyebolt for pump transport ED. 07 - 02/2024 - Cod. 150150...
  • Page 8: Transport And Unpacking

    OMEGA 23:1-30:1 TRANSPORT AND SAFETY RULES UNPACKING • The packed parts should be handled as indicated in the symbols Read carefully and entirely the following instructions and markings on the outside of the packing. before using the product. Please save these •...
  • Page 9: Sistema Antigelo

    OMEGA 23:1-30:1 • NEVER POINT THE SPRAY GUN AT YOURSELVES OR AT OTHER PEOPLE. THE CONTACT WITH THE CASTING CAN The high speed of travel of the product in the hose CAUSE SERIOUS INJURIES. can create static electricity through discharges and sparks.
  • Page 10: Itypical Installation

    (it is suggested complete with condensate filter and lubricator). The outlet pressure of the material is 23 times (OMEGA 23:1) or 30 times (omega 30:1) the inlet pressure of the pump feed air. Therefore, it is extremely important to adjust the value of the feed air pressure.
  • Page 11 OMEGA 23:1-30:1 WORKING Always avoid pump idling: this operation could damage the pneumatic motor and the seals. Always avoid pump idling: this operation could Check all the fittings for connection of the different damage the pneumatic motor and the seals.
  • Page 12 OMEGA 23:1-30:1 MANUTENZIONE ORDINARIA Always close the compressed air supply and release the pressure in the plant before performing any check or maintenance of the pump. • Check periodically (and each time the pump is operated after a long storage) the packing nut is not loosened, causing otherwise the coming out of the product.
  • Page 13: Pproblems And Solutions

    OMEGA 23:1-30:1 PROBLEMS AND SOLUTIONS Inconveniente Causa Soluzione The pump does not start; Feed air not sufficient; Check the air supply. Widen the diameter of the feed hose; Outlet product line clogged; Clean. Disconnect the outlet product pipe. Feed pump at minimum pressure and check if the pump starts without the outlet pipe;...
  • Page 14: Qdisassembly Of The Pneumatic Motor

    OMEGA 23:1-30:1 DISASSEMBLY OF THE • Turn counterclockwise the screws (3) [take care of the washers (4) and remove the covering (5). PNEUMATIC MOTOR • Unscrew the two ring nuts (6) from the mount (7). • Turn counterclockwise the screws (8) [take care of the washers...
  • Page 15 OMEGA 23:1-30:1 • Pull upwards the seat (17) so as to take out the valves (18) and the springs (19) (clean and/or replace the worn parts). • Unscrew the lock nut (20) [take care of the washer (20)] by keeping the bush (22) blocked using a key.
  • Page 16 OMEGA 23:1-30:1 • Turn counterclockwise the rod guiding screw (30) [take care to the washer (31) and check the seal inside the screw (30) is undamaged. • Take out the screws (32) [take care of the washers (33)and re- move carefully the cylinder (34) (do not bend it during extraction in order to avoid that motor piston may damage the internal surface of the cylinder).
  • Page 17 OMEGA 23:1-30:1 • Check the gas ring inside the support (39) is undamaged. • Check the gasket (40) is undamaged and correctly positioned. • Coat the inner walls of the cylinder (41) with a thin layer of vaseline grease. • Insert the motor piston (42) into the cylinder (41) carefully.
  • Page 18 OMEGA 23:1-30:1 • Insert the springs (53) and the valves (54) into the seat (55). Position the seat on the pump support and lay the manifold (56) on the seat [do not forget the gasket (57)]. • Fasten the manifold with screws (do not tighten) ensuring it is perfectly parallel to the other manifold and the distance between them is 46 mm (see illustration).
  • Page 19 OMEGA 23:1-30:1 SMONTAGGIO DEL GRUPPO POMPANTE Chiudere la fornitura di aria compressa e scaricare la pressione nell’impianto prima di procedere allo smontaggio Always close the compressed air supply and release the pressure in the plant before disassembling the pumping del gruppo pompante. Se il prodotto che si sta utilizzando è tossico si consiglia di seguire la procedura di pulizia group.
  • Page 20 OMEGA 23:1-30:1 • Remove the split pin (3), loosen the nut (4) and unscrew the tie rod from the piston rod. • Unscrew the packing nut (5). Tie rod Fig. 2R • Unscrew the suction valve. Clean and/or replace its parts, if necessary.
  • Page 21 OMEGA 23:1-30:1 It is possible to increase the suction valve ball stroke placing the stop ball pin (6) on the upper holes of the suction valve. This modification is suggested in case of very viscous products. The same operation can be performed on the piston rod.
  • Page 22: Exploded View For Motor Group

    OMEGA 23:1-30:1 EXPLODED VIEW FOR MOTOR GROUP WARNING: always indicate code and quantity for each part required. ED. 07 - 02/2024 - Cod. 150150...
  • Page 23 OMEGA 23:1-30:1 Pos. Code Description Pos. Code Description 95062 Screw 95071 Plate gasket 95063 Washer 95070 Manifold 7113 Covering 95072 Manifold gasket 95065 Screw 95096 Washer 95066 Washer 95068 Screw 95061 Eyebolt Plug 3/4" conical GAS 95067 95109 Support Fitting...
  • Page 24: Texploded View For Stainless Steel Pumping Group

    OMEGA 23:1-30:1 EXPLODED VIEW FOR STAINLESS STEEL PUMPING GROUP WARNING: always indicate code and quantity for each part required. ED. 07 - 02/2024 - Cod. 150150...
  • Page 25 Pumping group housing 98232 Suction pipe fitting 98126 Filter fitting 96099 Bush 95016 Gasket *Pumping group repair kit for stainless steel OMEGA 23:1 Ref. 40071 OMEGA 30:1 stainless steel Pos. Codice Descrizione Pos. Codice Descrizione 98201 Complete pumping group for OMEGA 30:1 inox...
  • Page 26: Uexploded View For Carbon Steel Pumping Group

    OMEGA 23:1-30:1 EXPLODED VIEW FOR CARBON STEEL PUMPING GROUP WARNING: always indicate code and quantity for each part required. ED. 07 - 02/2024 - Cod. 150150...
  • Page 27 Pumping group housing 95032 Suction pipe fitting 95039 Filter fitting 3302 Bush 95016 Gasket *Pumping group repair kit for carbon steel OMEGA 23:1 Ref. 40070 OMEGA 30:1 carbon steel Pos. Code Description Pos. Code Description 95500 Complete pumping group for OMEGA 30:1...
  • Page 28: Vexploded View For High Pressure Line Filter

    OMEGA 23:1-30:1 EXPLODED VIEW FOR HIGH PRESSURE FILTER WARNING: always indicate code and quantity for each part required. ED. 07 - 02/2024 - Cod. 150150...
  • Page 29 Filter sieve 60 MESH 33010 Washer 95220 Filter sieve 100 MESH 95214 Plug 3/8" GAS 95221 Filter sieve 200 MESH 95206 Screw OMEGA 23:1/30:1 version INOX Pos. Code Description Pos. Code Description 98300 Stainless steel complete line filter 98307 Intermediate fitting...
  • Page 30: Wcomplete Handtruck

    OMEGA 23:1-30:1 COMPLETE HANDTRUCK Pos. Code Description Pos. Code Description 65380 Complete handtruck 4461 Wheel 20304 Plug 4492 Cover 18902 Split pin 8371 Screw 65382 Handle 65383 Bushing ED. 07 - 02/2024 - Cod. 150150...
  • Page 31: Air Group Complete

    OMEGA 23:1-30:1 COMPLETE AIR GROUP Pos. Code Description Pos. Code Description 95145 Air group complete 95313 Hose tor/20NL 71N 19x29 95031 Elbow Male Female 1" -MF92 95318 Reduction 1" -3/4" Male Female 95090 Adapter 3/4 (NGE 3/4) 95319 Rapid coupling 8x17...
  • Page 32: Wall Mounting Bracket

    OMEGA 23:1-30:1 WALL MUNTING BRACKET Ref. LA65085 WARNING: always indicate code and quantity for each part required. Code Description Q.ty LA65085 Wall mounting bracket ACCESSORIES WARNING: always indicate code and quantity for each part required. Code 11250: AT 250 1/4"...
  • Page 33 OMEGA 23:1-30:1 Nozzles code 07-20 19-60 29-80 07-40 21-20 31-40 09-20 21-40 31-60 09-40 21-60 31-80 11-20 23-20 33-40 FAST-CLEAN 11-40 23-40 33-60 13-20 23-60 33-80 13-40 25-20 39-40 13-60 25-40 39-60 15-20 25-60 39-80 15-40 27-20 43-40 15-60 27-40...
  • Page 34 OMEGA 23:1-30:1 EXTENSION Code 153: cm 30 Code 154: cm 40 Code 155: cm 60 Code 156: cm 100 Code 95055: SUCTION SYSTEM Code 98055: SUCTION SYSTEM inox Code 95200: LINE FILTER Code 98300: LINE FILTER inox HIGH PRESSURE HOSE 3/8" - M16x1,5 ANTISTATIC HOSE 3/16"...
  • Page 35 OMEGA 23:1-30:1 ATEX - DESCRIZIONE PER AREE ESPLOSIVE DESCRIZIONE These safety instructions refer to the installation, use and OMEGA series pneumatic piston pumps are group maintenance procedures for series OMEGA pneumatic II mechanical devices for use in areas where piston pumps for decanting. These pumps are designed for use gasses classified as iib (category 2 g) are present.
  • Page 36 OMEGA 23:1-30:1 SAFETY INSTRUCTIONS FOR INSTALLATION IN SAMPLE DECLARATION OF CONFORMITY HAZARDOUS AREAS Larius S.r.l. Read the indications provided in the user and Via Stoppani, 21 maintenance manual carefully prior to installa- 23801 Calolziocorte (LC) tion. All of the maintenance operations must be...
  • Page 37 OMEGA 23:1-30:1 ED. 07 - 02/2024 - Cod. 150150...
  • Page 39: Declaration Of Conformity

    OMEGA 23:1-30:1 CE DECLARATION OF CONFORMITY Company LARIUS srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY Tel: +39 0341 621152 Fax: +39 0341 621243 E-mail: larius@larius.com Declares under his owns resonsibility that the product: OMEGA 23:1-30:1 Pneumatic piston pump...
  • Page 40 TEL. +1 (828) 645-2290 - FAX: +1 (828) 658 0840 TEL.: +44 1942 850600 - FAX: +44 1942 812160 ©Copyright, SAMOA INDUSTRIAL, S.A. SAMOA Industrial, S.A. is an ISO 9001, ISO 14001 and ISO 45001 certified company. Contact us today! Visit www.samoaindustrial.com for more information.

This manual is also suitable for:

Omega 30:17464746574607461

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