Kenmore ELITE 415.16661800 Use And Care Manual
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Kenmore ELITE 415.16661800 Use And Care Manual

Liquid propane gas grill
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Summary of Contents for Kenmore ELITE 415.16661800

  • Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. Charbroil 415.16661800 Owner's Manual Shop genuine replacement parts for Charbroil 415.16661800 Find Your Charbroil Grill Parts - Select From 3592 Models -------- Manual continues below --------...
  • Page 2 Use and Care Guide Liquid Propane Gas Grill Model No. 415.16661800 This Grill Is For Outdoor Use Only WARNING • Read this manual before cooking on grill. Failure to follow all manufacturer’s instructions could result in fire or explosion which could cause property damage, personal injury or death.

  • Page 3: For Your Safety

    DANGER WARNING CALIFORNIA PROPOSITION 65 If you smell gas: 1. Combustion by-products produced when using 1. Shut off gas to the appliance. this product contain chemicals known to the State of 2. Extinguish any open flame. California to cause cancer, birth defects, and other reproductive harm.

  • Page 4: Table Of Contents

    Installation Safety Precautions ......2 Kenmore Elite Grill Warranty ......3...

  • Page 5: Use And Care

    LP Tank USE AND CARE • The LP Tank used with your grill must meet the following requirements: • Use LP Tanks only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
  • Page 6 LP Tank Exchange Connecting Regulator To The LP Tank 1. LP tank must be properly secured onto grill. (Refer to • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
  • Page 7 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 8 Safety Tips WARNING Before opening LP tank valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious When grill is not in use, turn off all control knobs and LP tank Injury: valve. •...
  • Page 9 Main Burner Match Lighting Rotisserie Burner Ignitor Lighting Do not lean over grill while lighting. Do not lean over grill while lighting. 1. Open lid during lighting. 1. Turn OFF all gas burner control valves. 2. Place match into match holder (hanging from side of cart). 2 .OPEN lid during lighting.
  • Page 10 Before Your First Cookout • Plated wire grates: Wash grates with concentrated grill cleaner or use soap and water solution. Dry thoroughly and store indoors • Light burners, check to make sure they are lit, close the lid and between cookouts. warm up grill on HIGH for 15 minutes.
  • Page 11 Storing Your Grill Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner • Clean cooking grates. assembly or if you have trouble igniting grill. • Store in dry location. 1. Turn gas off at control knobs and LP Tank. •...
  • Page 12 Indirect Cooking Indirect Cooking Instructions Poultry and large cuts of meat cook slowly to perfection on • Always cook with the lid closed. • Due to weather conditions, cooking times may vary. During the grill by indirect heat. The heat from selected burners cold and windy conditions the temperature setting may need circulates gently throughout the grill, cooking meat or poultry to be increased to insure sufficient cooking temperatures...

  • Page 13: Parts List

    PARTS LIST – Model No. 415.16661800 Description ......Part # Description ......Part # Bottom Shelf .

  • Page 14: Parts Diagram

    PARTS DIAGRAM – Model No. 415.16661800 464220008 • 13...

  • Page 15: Assembly

    ASSEMBLY – Model No. 415.16661800 Bottom Shelf Attach the two Locking Casters at the rear of the bottom shelf. Attach the two Fixed Casters at the front. Use the provided Caster Wrench to fully tighten casters. Caster Wrench Fixed Caster Locking Caster 14 •...
  • Page 16 ASSEMBLY – Model No. 463260207 Side Cart Panels Attach Left & Right Cart Side Panels to Bottom Shelf. Make sure panel with hole for Electronic Ignition Module is on left side. Use three 1/4-20x1/2” screw and 1/4” lock washer per panel. Remove the large HEX NUT from the Electronic Ignition Module.
  • Page 17 Cart Lower Back Panel Place Lower Back Panel between side panels at rear of bottom shelf. Secure Lower Back Panel to side panels using two 1/4-20x1/2” screw and 1/4” lock washers on each side. Secure middle of Lower Back Panel to bottom shelf using one 1/4-20x1/2”...
  • Page 18 Grill Head, Cart Assembly This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. 1/4-20x1/2” screw Grill head must face open side of cart.
  • Page 19 Upper Door Brace Insert Upper Door Brace under control panel and between cart sides. Secure using two 1/4-20x1-3/4” screws and 1/4” lock washers on each side. 1/4” Lock Washer QTY:4 1/4”-20 X 1-3/4” Screw QTY:4 Upper Door Brace 18 • 464220008...
  • Page 20 Cart Upper Back Panel On back of grill, place Cart Upper Back Panel between side panels and above cart lower back panel. Secure Cart Upper Back Panel, in lower holes, using one 1/4-20x1-3/4” screw and 1/4” lock washer on each side (A). Secure Cart Upper Back Panel to lower back panel from inside using one 1/4-20x1/2”...
  • Page 21 Tank Heat Shield Assembly Inside of cart (A), insert Rear Shield Tabs of Tank Heat Shield through three cut out slots on upper back panel (B). Make sure grease tray slide is aligned with cut out in upper back #8 X 3/8” Self-Tapping Screw panel (C).
  • Page 22 Left Door and Right Door Attach each door by inserting top hinge tab into slot on front of cart side panel. Then insert bottom hinge tab into bottom slot on front of cart side panel making sure middle hinge tab also inserts into the middle slot.
  • Page 23 Right and Left Shelf Assembly Install Hooks onto Towel Bar as shown (A). Hooks should curl inward. 1/4” #10 -24 X 3/8” Screw 1/4”-20 X 5/8” Lock Washer QTY:2 Attach two #10-24x1/2” screws and #10 lock washers through Screw QTY:10 Right Side Shelf holes into Towel Bar (A).
  • Page 24 Sideburner Control Knob Assembly First, remove the two #8-32x3/8" screws and #8 lock #8 Lock Washer #8 X 3/8” Screw washers from the sideburner valve bracket (A). QTY:2 QTY:2 Position sideburner valve bracket beneath side burner shelf Install bezel with “OFF” at top fascia so that valve stem comes through larger center hole in fascia (B).
  • Page 25 Sideburner Assembly Insert front of Sideburner through cut-out in bottom of left shelf shown (A). Center stud on bottom rear of Sideburner fits into #10 Lock Washer #10 -24 X 3/8” Screw 5mm Fiber Washer center hole in burner pan of left shelf. QTY:2 QTY:2 QTY:2...
  • Page 26 Sideburner Lid, Sideburner Cap and Clip, Sideburner Grate, Giddle using four #8-32x3/8" screws, #8 lock Secure Sideburner Lid #8 Lock Washer washers, and #8 flange nuts to shelf (A). #8 X 3/8” Screw QTY:4 QTY:4 Place Burner Cap onto sideburner and attach Sideburner Cap Clip (C).
  • Page 27 Heat Diffusers Install each Heat Diffuser by inserting one end with perforated hole (stamping with “FRONT”) into slots at front of firebox bracket and resting opposite end(Stamping with “REAR”) on pin located at back of firebox. Front of firebox Back of Firebox Heat Diffuser 26 •...
  • Page 28 Cooking Grates and Swing Away Grid Place Cooking Grates onto the firebox as shown. To install the Swing Away Grid, insert the end of the stationary leg into the hole on the side of the lid and the end of the rotating leg into the hole on the side of the firebox on the same side. Then insert the opposite ends of the legs into the corresponding holes on the other side of the lid and firebox.
  • Page 29 LP Tank LP TANK IS SOLD SEPARATELY. Fill and leak check the tank before attaching to grill and regulator (see Use & Care section). Once tank has been filled and leak checked, place tank into cut-out in bottom shelf. Make sure tank valve is facing front of grill.

  • Page 30: Troubleshooting

    Troubleshooting EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP tank. If hose is cut or cracked, replace cracked/cut/burned valve/hose/regulator.
  • Page 31 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light • Faulty electronic ignition circuit. • See Troubleshooting Integrated Electronic Ignition section. using ignitor. • Sparking somewhere other than • Inspect wire insulation and proper connections. Replace wires if between burner and electrode. insulation is broken.
  • Page 32 Troubleshooting - Integrated Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I • Battery not installed • Check battery orientation. • Install battery (make sure that “+” and “–” No sparks appear at properly. any electrodes when connectors are oriented correctly, with “+” end up burner control knobs and “–”...
  • Page 33 Get it fixed, at your home or ours! Your Home For repair–in your home–of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner’s manuals that you need to do-it-yourself.

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