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Kenmore 415.16661800 Use And Care Manual

Liquid propane gas grill

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Use and Care Guide
L
!
LiquidPropaneGas Grill
Model No.415.16661800
E
This Grill Is For
OutdoorUseOnly
®
• Read this manual before cooking
on
grill. Failure to follow
all
manufacturer's
instructions
could
result in fire or explosion
which could
cause property damage,
personal
injury or death.
• Combustion
by-products
produced
when using this product
contain
chemicals
known to the State of
California
to cause cancer, birth
defects,
or other reproductive
harm.
CAUTION
• Read and follow all Safety
Statements,
Assembly
Instructions
and Use & Care Directions
before
attempting
to assemble
and cook.
• Some parts may contain sharp edges,
especially
as noted in these
instructions.
Wear protective
gloves
if necessary.
• Parts
• Use and Care
• Assembly
• Troubleshooting
• Safety Rules
Assembly
Questions?
Call 1-800-241-7548
Parts Ordering:
Call 1-800-4-MY-HOME
®
To Installer/Assembler:
Leave
these instructions
with
consumer.
To Consumer:
Keep this
manual for future
reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
U.S.A.
(#2007Sears RoebuckandCo, All Rights Reserved
Printed in China
464220008 • 90011971• 02-22-08

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Summary of Contents for Kenmore 415.16661800

  • Page 1 Use and Care Guide ® LiquidPropaneGas Grill Model No.415.16661800 This Grill Is For OutdoorUseOnly • Read this manual before cooking grill. Failure to follow manufacturer's instructions could result in fire or explosion which could cause property damage, personal injury or death. •...
  • Page 2 CALIFORNIA PROPOSITION 65 If you smell gas: 1. Combustion by-products producedwhen using 1. Shut off gas to the appliance. this product contain chemicals known to the State of 2. Extinguish any open flame. Californiato cause cancer, birth defects, and other reproductive harm.
  • Page 3 3 Years Congratulations on making a smart purchase. Your new Cooking Grids 2 Years Kenmore® product is designed and manufactured for years of Heat Diffusers 2 Years dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
  • Page 4 LP Tank • The LP Tank used with your grill must meet the following requirements: • Use LP Tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 Ib. (9 kg.) capacity maximum. , LP Tanks must be constructed and marked in accordance with specifications for LP Tanks d the U.S.
  • Page 5 LP Tank Exchange Connecting Regulator To The LP Tank • Many retailers that seII grills offer you the option of replacing 1. LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service, Use only assembly section.) those reputable exchange companies that inspect precision fitl, 2.
  • Page 6 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 Safety Tips • Before opening LP tank valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious • When griII is not in use, turn off aII controI knobs and LP tank valve. Injury: •...
  • Page 8 Main Burner Match Lighting Rotisserie Burner Ignitor Lighting • Do not lean over grill while lighting. • Do not lean over grill while lighting. 1. Open lid during lighting. 1. Turn OFF all gas burner control valves. 2. Place match into match holder (hanging from side of cart). 2 .OPEN lid during lighting.
  • Page 9 Before Your First Cookout • Plated wire grates: Wash grates with concentrated grill cleaner or use soap and water solution. Dry thoroughly and store indoors • Light burners, check to make sure they are tit, close the iid and between cookouts. warm up grill on HiGH for 15 minutes.
  • Page 10 Storing Your Grill Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner • Clean cooking grates. assembIy or if you have troubte igniting griIL • Store in dry Iocation. Turn gas off at control knobs and LP Tank. , When LP tank is connected to grili, store outdoors in weli- Remove cooking grates and heat diffusers.
  • Page 11 Indirect Cooking Indirect Cooking Instructions • Always cook with the lid closed. Poultry and large cuts of meat cook slowly to perfection on Due to weather conditions, cooking times may vary. During the grill by indirect heat, The heat from selected burners cold and windy conditions the temperature setting may need circulates gently throughout the grill, cooking meat or poultry to be increased to insure sufficient cooking temperatures...
  • Page 12 Description......Part# Descri tigtion ......Part# BottomShelf......80015716 CarryoverTube..... 80015760 HeatDiffuser....... 80015759 LockingCaster...... 80000268 FixedCaster......80004093 SwingAway Grid ....80015517 Left CartSide Panel....80015714 CookingGrate...... 80015518 Rotisserie Burner,Front PaneI ..80065115 RightCart Side Panel....80007203 LowerBackPanel ....80015537 Rotisserie Burner,RearPanel..
  • Page 13 464220008.13...
  • Page 14 BottomShelf [] Attachthe two LockingCastorsat tho roar of the bottomshelf. [] Attachthe two Fixed Castorsat tho front, [] Usothe providedCastorWrenchtofully tightencastors. CasterWrench_ Fixed Caster 14.464220008...
  • Page 15 Side Cart Panels [] AttachLeft & RightCart Side Panelsto BottomShelf. Makesure panelwith holefor ElectronicIgnitionModuleis on left side. [] Usethree1/4-20x1/2"screwand 1f4" Iockwasherper paneI, [] Removethe large HEXNUTfrom the ElectronicIgnitionModule.Placethe ModuleCoverover the ElectronicIgnitionModule. Insertthisassemblyinto the holeof LeftCart Side Panel,then usethe HEXNUTto securethe assembly to the panel(A). 1/4"-20X Y2"Screw 1/4"...
  • Page 16 Ik-'! Cart LowerBackPanel [] PlaceLowerBack Panelbetweensidepanelsat rear of bottomshelf, [] SecureLowerBack Panelto side panelsusingtwo 1f4.20x112" screwand 1/4" lock washerson eachside. [] Securemiddleof LowerBack Panelto bottomshelf usingone 1/4-20xlf2" screwand 1f4" lockwasher. 1/4" Lock Washer 1f4"-20X _/_" S crew QTY:5 QTY:5 16.464220008...
  • Page 17 Grill Head,Cart Assembly [] This step requirestwo peopleto lift and positiongriiI head ontocart. [] Carduiiy lowerthe ghli headontothe cart,atigningsiotsat bottomof grill headwith postson cart sidepanels. [] Grill head mustface openside of cart. [] Be sureregulatorhoseand wiresare insidecart. Beforeassembling the grill headon the cart After assembling the grill headon the cart...
  • Page 18 UpperDoorBrace [] InsertUpperDoorBraceundercontrolpaneIand betweencart aides. [] Secureusingtwo 1/4-20xl-3/4"screwsand 1f4"lock washerson eachside, 1f4"Lock Washer QTY:4 1/4"-20X 1-3/4"Screw QTY:4 UpperDoorBrace 18,464220008...
  • Page 19 CartUpper BackPanel [] On back of grill,placeCart UpperBackPanelbetweenside panelsand abovecart lowerbackpanel. [] SecureCart UpperBackPanel,in lowerholes,usingone 1/4-20x14f4" screwand 1/4" lock washeron eachside(A). [] SecureCart UpperBackPanelto lowerback panelfrom inside usingone 1/4-20xlt2" screwand 1t4" lockwasherin the centerhole (B). [] Do not fully tightenscrewsuntil sideshelf andside burner installation is complete in later steps, 1/4"...
  • Page 20 TankHeat ShieldAssembly !" [] Insideof cart (A), insertRearShietdTabsof TankHeatShietd throughthree cut outslots on upperback panel(B). Make suregreasetray slideis alignedwith cut out in upperback #8 X 3t8"Self-Tapping Screw panel(C). QTY:3 Front Shield Tabs wl Hole [] Attach FrontShieldTabsof TankHeatShieldunder Upper Front Braceusingthree#8x3/8" self-tapping screws(D). [] InstallGreaseTrayintoGreaseTray Slide(E).
  • Page 21 LeftDoor andRight Door [] Attacheachdoor by insertingtop hingetab into slot onfront of cart sidepanel. Theninsertbottomhingetab intobottom slot on front of cart side panelmakingsure middlehingetab alsoinsertsintothe middleslot. Secureeachdoor to cart sidepanelusingfour#8.32x3f8 flat head screws. #8 X 318"FlatHead Screw QTY:8 464220008o21...
  • Page 22 Rightand LeftShelfAssembly [] InstallHooksontoTowelBar as shown(A). Hooksshouldcud inward. 1f4" #10 -24 X 318"Screw 1/4"-20X 5/8" Lock Washer QTY:2 Screw [] Attachtwo #10.24x112" screwsand#10 lock washersthrough QTY:10 QTY:8 RightSideShelf holesinto TowelBar (A). [] Attachtwo 1/4-20x5t8" screwsand 1/4" lockwashersto the 1f4%20 X 1-314" Screw QTY:2 side panel(B).Tightenonly partially,approximately 1/4 of screwlength,so that shelfbracketswill slidebetweencart and...
  • Page 23 Sideburner ControlKnobAssembly [] First,removethetwo #8-32x3/8"screwsand #8 lock #8 LockWasher #8 X 318"Screw washersfrom thesidebumervalvebracket(A). QTY:2 QTY:2 [] Positionsidebumervalvebracketbeneathsideburnershelf fasciaso that valvestemcomesthroughlargercenterhole in fascia(B). [] AttachBezelto Fasciausingscrewsthatwere removed from bracket(B). PressControlKnobontovalvestern (B). Remove ValveStem Fascia outlined for clarityof view Sideburner Shelf Bezel Control Knob Fascia...
  • Page 24 Sideburner Assembly Insertfront of Sideburner throughcut-outin bottomof left shelf shown(A). Centerstud on bottomrear of Sideburner fits into #10 LockWasher #10 -24 X 318"Screw 5mmFiberWasher centerhole in burnerpan of left shelf. QTY:2 QTY:2 QTY:2 MakesureSidebumertubealignscorrectlyontosideburnervalve underneathleft shelf(B). [] SecureSidebumerto pan usingtwo#10-24x3/8"screwsand 5mm fiberwashersand #10 lock washers(C).
  • Page 25 Sideburner Lid,Sideburner Cap andClip, Sideburner Grate,Giddle [] SecureSidebumerLid usingfour#8-32x3t8"screws,#8 tock #8 LockWasher washers,and #8 flangenuts to shelf(A). #8 X 3/8" Screw QTY:4 QTY:4 [] PlaceBurnerCapontosideburnerand attachSidebumerCap alp (C). [] PtaceSidebumerGrateontosidebumershelf. Sideburner CapClip [] PlaceGriddle ontosidebumershelf. QTY:I #8 Hex Nut QTY:4 SidebumerGrate BurnerC_ 464220008.25...
  • Page 26 Heat Diffusers [] InstalleachHeat Diffuserby insertingone end with perforated hole (stampingwith "FRONT")intoslots at front offirebox bracketand restingoppositeend(Stamping with "REAR")on pin locatedat back offirebox. HeatDiffuser 26.464220008...
  • Page 27 CookingGratesand SwingAwayGrid [] PlaceCookingGratesonto thefireboxas shown. [] Toinstall theSwingAway Grid,insertthe end of the stationary leg intothe hole on the sided thelid and theend of the rotatingleg intothe hole on the sideof the fireboxon the sameside. Theninsert theoppositeendsof thelegs into thecorresponding holeson the otherside of the lid and firebox.
  • Page 28 LPTank LPTANK IS SOLDSEPARATELY.Fill andleak checkthe tank beforeattachingto grill and regulator(seeUse & Caresection). Oncetank hasbeenfilled and leakchecked,placetank intocut-outin bottomshelf.Makesure tank valve is facing front of grill. Securetank with tank screwunderbottomshelf,See Use & Care section of this manualto perform the "Burner Flame Check" and for important safety instructions before using. Ldator / ICAUTIONI/ LP Tank valve must face to front of cart once...
  • Page 29 Troubleshooting EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gas leakingfrom • Damaged hose. • Turnoff gas at LP tank. If hoseis cut or cracked,replace cracked/cut/burned valve/hose/regutator. See LP TankLeakTestand Connecting hose.
  • Page 30 Troubleshooting (continued) Burner(s) w ill not light • Faultyelectronicignitioncircuit. • See Troubleshooting Integrated ElectronicIgnitionsection. usingignitor. • Sparkingsomewhereotherthan • Inspectwire insulationandproperconnections.Replacewires if betweenburnerand electrode. insulationis broken. Burner(s) w ilt not • See "GAS ISSUES:"on previouspage. matchlight. • Improper methodof match-lighting. • See "Match-Lighting" s ectionof Useand Care. Suddendrop in gas •...
  • Page 31 Troubleshooting - Integrated Electronic Ignition SECTIONI Nosparksappearat Batterynot installed Checkbatteryorientation. Installbattery(makesurethat "+" and "-" properly. connectors are orientedcorrectly,with "+" end up any electrodes when burnercontrolknobs and "-" end down.) are turnedto 4; no noisecan be heard Deadbattery. Has batterybeen used ReplacebatterywithnewAA-sizealkalinebattery.
  • Page 32 Your Home For repair-in your home-of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters.

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