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Summary of Contents for Hubbell VariMax HC4960
- Page 1 VariMax HC4960 Quick installation and start-up guide This guide is applicable to the global IEC and NEC North American installations. About this document HHI-ICD-IOM-EN-02094 Rev 04-2024 @2024 Hubbell Industrial Controls. All rights reserved. Original instructions.
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Page 2: Safety Instructions
Conduit with continuous conductivity is also allowed and must be grounded on both ends. • Motor cable: Hubbell recommends symmetrically shielded VFD motor cable to reduce bearing current and wear and stress on motor insulation and to provide the best EMC performance. Although not recommended, conductors inside continuously conductive conduit is allowed in NEC installations. -
Page 3: Install The Drive On The Wall
(7.87”) M6×12 Torx T25 2 N·m (17 lbf·in) 300 mm 6b 6a (11.81”) 3.85 3.85 4.92 6.30 6.30 212.5 8.37 9.65 262.5 10.33 13.58 14.09 14.09 17.75 19.88 24.10 22.50 24.53 27.61 28.29 18.70 22.87 20.91 22.95 25.91 25.91 www.hubbell.com/hubbellindustrialcontrols/en... -
Page 4: Remove The Covers
> 100 Mohm is only required at or above 1000 amps. • Hubbell does not guarantee the EMC category or the operation of the ground leakage detector built inside the drive. WARNING! Do not install the drive on a 525…690 V corner-grounded or midpoint-grounded delta system. - Page 5 • Conduit ground: Bond the conduit to the drive’s conduit box and to the distribution panel enclosure. Note: All openings in the drive enclosure must be closed with UL listed For a VFD cable installation see c. devices having the same Type rating as the drive Type. www.hubbell.com/hubbellindustrialcontrols/en...
- Page 6 • Frames R4...R9 IP21 and frames R1...R9 IP55: Slide the cables through the holes in the cable entry and attach the grommets to the holes. R1...R3, IP21 R1...R3 R4...R5 3d 3c 3b 3c www.hubbell.com/hubbellindustrialcontrols/en R1...R3 R4...R5 R1, R2: 1.5 N·m ( 13.3 lbf·in) R3: 2 N·m (17 lbf·in)
- Page 7 2 N·m (17 lbf·in) 2 N·m (17 lbf·in) Torx T20 2 N·m (17 lbf·in) R4: M4×8 Torx T20 (2 pcs), www.hubbell.com/hubbellindustrialcontrols/en M4×10 Torx T20 (1 pcs) R4: M4×8 Torx T20 (2 pcs), 2 N·m (17 lbf·in) M4×10 Torx T20 (1 pcs) R5: M4×8 Torx T20...
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Page 8: Connect The Control Cables
Frames R1…R3: Ground also the pair-cable shields and grounding wires at the cable entry box grounding clamp. Frames R4…R9: Ground the pair-cable shields and all grounding wires to the clamp below the control unit. • Tie all control cables to the provided cable tie mounts. www.hubbell.com/hubbellindustrialcontrols/en... - Page 9 X205 Memory unit connection Control panel connection Control panel connection Control panel connection Control panel connection Control panel connection X205 Memory unit connection X205 Memory unit connection X205 Memory unit connection X205 Memory unit connection X205 Memory unit connection www.hubbell.com/hubbellindustrialcontrols/en...
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Page 10: Install The Cover(S)
M4×16 Torx T20 2 N·m 2 N·m (17 lbf·in) IP55 IP55 (17 lbf·in) IP21 M4×16 Torx T20 2 N·m (17 lbf·in) IP21 IP21 IP21 M4×16 Torx T20 IP21 2 N·m (17 lbf·in) IP21 IP21 IP21 IP21 IP21 IP21 IP21 10 | www.hubbell.com/hubbellindustrialcontrols/en... - Page 11 H C 4 9 6 0 Connection procedure with conduit • Connect the power cables. Hubbell recommends symmetrically shielded VFD cable for connecting the motor. • Attach the residual voltage warning sticker and remove the covers as instructed in Connection procedure with VFD cable.
- Page 12 Select the localization you want to use Do the following selections. After each, and press (Next). and press (Next). press (Next). Note: After you have selected the language, it takes a few minutes for the control panel to wake up. 12 | www.hubbell.com/hubbellindustrialcontrols/en...
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Page 13: Motor Overload Protection
58.28 EFB act1 type 58.34 Word order 58.15 Communication loss mode 58.25 Control profile 58.31 EFB act1 transparent source 58.101 Data I/O 1 … 58.124 Data I/O 24 58.16 Communication loss time 58.26 EFB ref1 type 58.33 Addressing mode | 13 www.hubbell.com/hubbellindustrialcontrols/en... -
Page 14: Warnings And Faults
• Typical motor power with no overload capacity (nominal use). The kilowatt ratings apply to most IEC 4-pole motors. The horsepower ratings apply to most NEMA 4-pole motors. • For IEC installations, Hubbell recommends aR fuses. See hardware manual for guidelines in selecting between aR and gG fuses, and for additional fuse alternatives. - Page 15 3×35 1129 105A-3 OFAF00H125 170M3015 3×50 1215 145A-3 OFAF00H160 170M3016 3×95 1962 169A-3 OFAF0H250 170M3017 3×120 2042 206A-3 OFAF1H315 170M3018 3×150 2816 246A-3 OFAF1H355 170M5009 2×(3×70) 3026 293A-3 OFAF2H425 170M5010 2×(3×95) 3630 363A-3 OFAF2H500 170M5012 2×(3×120) 4688 | 15 www.hubbell.com/hubbellindustrialcontrols/en...
- Page 16 023A-6 JJS-50 027A-6 JJS-50 035A-6 JJS-60 042A-6 JJS-80 049A-6 JJS-80 061A-6 JJS-110 084A-6 JJS-150 1303 098A-6 JJS-150 1416 119A-6 JJS-200 1881 142A-6 JJS-250 1970 174A-6 JJS-300 2670 210A-6 JJS-400 350 MCM 2903 271A-6 JJS-400 500 MCM 4182 16 | www.hubbell.com/hubbellindustrialcontrols/en...
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Page 17: Terminal Data
2 × (1/0…300 MCM) 29.5 2.13 2 × (95…240) 2 × (3/0…500 MCM) 51.6 * maximum cable diameter accepted. Cable clamp connector inside diameter: Frames R1, R2: 3/4” (19.05 mm), Frame R3: 1” (25.4 mm). ** 525…690 V drives. | 17 www.hubbell.com/hubbellindustrialcontrols/en... -
Page 18: Dimensions, Weights And Free Space Requirements
31.22. If the motor is running when Safe torque off is activated, it coasts to a stop. Closing the activation switch deactivates the STO. Any faults generated must be reset before restarting. 18 | www.hubbell.com/hubbellindustrialcontrols/en... -
Page 19: Technical Data
For the full safety data, exact failure rates and failure modes of the STO function, refer to the drive hardware manual Markings The applicable markings are shown on the type designation label of the drive. WEEE TÜV Nord UKCA | 19 www.hubbell.com/hubbellindustrialcontrols/en... - Page 20 4301 Cheyenne Drive, Archdale, NC 27263 www.hubbell.com/hubbellindustrialcontrols/en sales@hubbell-icd.com | 336-434-2800 ©2024 Hubbell Industrial Controls, Inc. All rights reserved. Hubbell and the Hubbell logo are registered trademarks or trademarks of Hubbell Incorporated. All other trademarks are the property of their respective owners. HHI-ICD-IOM-EN-02094 | 05/2024...
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