Hubbell VariMax HC4960 Manuals

Manuals and User Guides for Hubbell VariMax HC4960. We have 2 Hubbell VariMax HC4960 manuals available for free PDF download: Hardware Manual, Quick Installation And Start-Up Manual

Hubbell VariMax HC4960 Hardware Manual (206 pages)

Brand: Hubbell | Category: CD/CDR Drive | Size: 47 MB

Table of Contents
3
Safety Instructions
12
Contents of this Chapter
12
Use of Warnings and Notes
12
General Safety in Installation, Start-Up and Maintenance
13
Electrical Safety in Installation, Start-Up and Maintenance
15
Electrical Safety Precautions
15
Additional Instructions and Notes
15
Printed Circuit Boards
16
Grounding
16
General Safety in Operation
17
Additional Instructions for Permanent Magnet Motor Drives
17
Safety in Installation, Start-Up, Maintenance
17
Safety in Operation
18
Introduction to the Manual
19
Contents of this Chapter
19
Target Audience
19
Categorization by Frame Size and Option Code
19
Quick Installation, Commissioning and Operation Flowchart
20
Terms and Abbreviations
21
Operation Principle and Hardware Description
23
Contents of this Chapter
23
Operation Principle
24
DC Voltage Boost Function
25
Benefits of the DC Voltage Boost
25
Impact of DC Voltage Boost on Input Current
25
DC Connection
25
Layout
26
Overview of Power and Control Connections
28
Control Panel
29
Control of Several Drives
30
Type Designation Key
30
Basic Code
30
Mechanical Installation
31
Contents of this Chapter
31
Cabinet Installation (Options +P940 and +P944)
31
Safety
32
Examining the Installation Site
32
Installation Positions
32
Free Space Requirements
33
Necessary Tools
34
Moving the Drive
34
Unpacking and Examining Delivery
35
Installing the Drive Vertically
40
Installing the Drive Vertically Side by Side
42
Installing the Drive Horizontally
42
Guidelines for Planning the Electrical Installation
43
Contents of this Chapter
43
Limitation of Liability
43
Selecting the Main Supply Disconnecting Device
43
European Union and United Kingdom
44
North America
44
Other Regions
44
Implementing a Fast Switch over between the Power Line and Generator
44
Selecting the Main Contactor
44
Other Regions
45
Examining the Compatibility of the Motor and Drive
45
Protecting the Motor Insulation and Bearings
45
Requirements Tables
45
Requirements for ABB Motors, P
46
Kw (134 Hp)
46
Requirements for ABB Motors, P
47
Kw (134 Hp)
47
Requirements for Non-ABB Motors, P
48
Kw (134 Hp)
48
Abbreviations
49
Availability of Du/Dt Filter and Common Mode Filter by Drive Type
49
Additional Requirements for Explosion-Safe (EX) Motors
49
Additional Requirements for ABB Motors of Types Other than M2_, M3_, M4_, HX_ and am
49
Additional Requirements for the Regenerative and Low Harmonics Drives
49
Additional Requirements for ABB High-Output and IP23 Motors
49
Additional Requirements for Non-ABB High-Output and IP23 Motors
50
Additional Data for Calculating the Rise Time and the Peak Line-To-Line Voltage
51
Additional Note for Sine Filters
52
Selecting Drives for Synchronous Reluctance Motors (Synrm Motors)
53
Selecting the Power Cables
53
General Guidelines
53
Typical Power Cable Sizes
53
Power Cable Types
54
Preferred Power Cable Types
54
Alternate Power Cable Types
55
Not Allowed Power Cable Types
56
Additional Guidelines - North America
56
Metal Conduit
57
Power Cable Shield
57
Grounding Requirements
57
Additional Grounding Requirements - IEC
58
Additional Grounding Requirements - UL (NEC)
58
Selecting the Control Cables
59
Shielding
59
Signals in Separate Cables
59
Signals that Can be Run in the same Cable
59
Relay Cable
59
Control Panel to Drive Cable
59
PC Tool Cable
59
Routing the Cables
60
General Guidelines - IEC
60
General Guidelines - North America
60
Continuous Motor Cable Shield/Conduit or Enclosure for Equipment on the Motor Cable
61
Separate Control Cable Ducts
61
Protecting the Drive, Input Power Cable, Motor and Motor Cable in Short Circuit Situations and against Thermal Overload
62
Protecting the Drive and the Input Power Cable in Short-Circuits
62
Circuit Breakers
62
Protecting the Motor and Motor Cable in Short-Circuits
62
Protecting the Motor Cables against Thermal Overload
63
Protecting the Motor against Thermal Overload
63
Protecting the Motor against Overload Without Thermal Model or Temperature Sensors
63
Implementing a Motor Temperature Sensor Connection
64
Connecting a Motor Temperature Sensor to the Drive through an Option Module
64
Protecting the Drive against Ground Faults
65
Residual Current Device Compatibility
65
Implementing the Emergency Stop Function
65
Implementing the Safe Torque off Function
65
Implementing the Power Loss Ride-Through Function
66
Implementing the Functions Provided by the FSO Safety Functions Module
66
Using Power Factor Compensation Capacitors with the Drive
66
Using a Safety Switch between the Drive and the Motor
67
Implementing an ATEX-Certified Motor Thermal Protection
67
Controlling a Contactor between Drive and Motor
68
Implementing a Bypass Connection
68
Protecting the Contacts of Relay Outputs
69
Electrical Installation - IEC
71
Contents of this Chapter
71
Safety
71
Required Tools
71
Grounding the Motor Cable Shield at the Motor End
71
Measuring the Insulation
72
Measuring the Insulation Resistance of the Drive
72
Measuring the Insulation Resistance of the Input Power Cable
72
Measuring the Insulation Resistance of the Motor and Motor Cable
72
Grounding System Compatibility Check
73
Connecting the Power Cables
73
Connection Diagram
73
Connection Procedure
74
R8 Power Cable Connection if You Detach the Cable Connectors
80
Connecting the Control Cables
81
Connection Diagram
81
Connection Procedure
81
Installing Option Modules
83
Mechanical Installation of Option Modules
83
Wiring Option Modules
84
Installation of Safety Functions Modules
84
Installation Procedure into Slot 2
85
Installation Next to the Control Unit on Frames R6 and R8
86
Reinstalling Cover(S)
87
Connecting a PC
88
Panel Bus (Control of Several Units from One Control Panel)
88
Electrical Installation - North America (NEC)
91
Contents of this Chapter
91
Safety
91
Required Tools
91
Measuring the Insulation
92
Grounding System Compatibility Check
92
Connecting the Power Cables
92
Connection Diagram
92
Connection Procedure
93
Connecting the Control Cables
101
Connection Diagram
101
Connection Procedure
101
Installing Option Modules
104
Reinstalling Cover(S)
104
Connecting a PC
105
Controlling Several Drives through the Panel Bus
105
Control Units of the Drive
107
Contents of this Chapter
107
Control Board
108
Default I/O Diagram of the Drive Control Unit (ZCU-1X)
109
Additional Information on the Connections
111
External Power Supply for the Control Unit (XPOW)
111
DI6 as a PTC Sensor Input
111
AI1 or AI2 as a Pt100, Pt1000, PTC or KTY84 Sensor Input
111
DIIL Input
112
The XD2D Connector
112
Safe Torque off (XSTO)
113
FSO Safety Functions Module Connection (X12)
113
Connector Data
114
ZCU-1X Ground Isolation Diagram
116
Installation Checklist
118
Contents of this Chapter
118
Checklist
118
Start-Up
120
Contents of this Chapter
120
Reforming the Capacitors
120
Start-Up Procedure
120
Maintenance
122
Contents of this Chapter
122
Maintenance Intervals
122
Description of Symbols
122
Recommended Maintenance Intervals after Start-Up
122
Cleaning the Exterior of the Drive
124
Cleaning the Heatsink
124
Fans
125
Replacing the Main Cooling Fan, Frame R3
126
Replacing the Main Cooling Fan, Frame R6
127
Replacing the Main Cooling Fan, Frame R8
128
Replacing the Auxiliary Cooling Fan of Frame R3, IP55 (UL Type 12) and +C135 IP21 (UL Type 1)
129
Replacing the Auxiliary Cooling Fan, Frame R6
130
Replacing the Second Auxiliary Cooling Fan, IP55 (UL Type 12) Frame R6
131
Replacing the Internal Auxiliary Cooling Fan, Frame R8
132
Replacing the Second Internal Auxiliary Cooling Fan, IP55 (UL Type 12) Frame R8
133
Replacing the Auxiliary Cooling Fan in the IP55 (UL Type 12) Cover, Frame R8
134
Replacing the Drive
136
Capacitors
136
Reforming the Capacitors
136
Drive Leds
136
Control Unit
137
Replacing the Memory Unit of ZCU-12
137
Replacing the ZCU-12 Control Unit Battery
138
Replacing Safety Functions Modules (FSO-12, Option +Q973 and FSO-21, Option +Q972)
140
Functional Safety Components
140
Technical Data
141
Contents of this Chapter
141
Electrical Ratings
142
Deratings
144
Surrounding Air Temperature Derating
144
Altitude Derating
145
Deratings for Special Settings in the Drive Control Program
145
Derating for Output Voltage Boost
149
Fuses (IEC)
150
Ar Fuses DIN 43653 Stud-Mount
150
Ar Fuses DIN 43620 Blade Style
151
Gg Fuses Din 43620 Blade Style
152
Quick Guide for Selecting between Gg and Ar Fuses
152
Calculating the Short-Circuit Current of the Installation
153
Calculation Example
153
Fuses (UL)
154
Circuit Breakers (UL)
155
ABB Inverse Time Circuit Breakers
155
Dimensions, Weights and Free Space Requirements
157
Free Space Requirements
157
Package Dimensions and Weights
158
Losses, Cooling Data and Noise
159
Iec
159
Ul (Nec)
160
Cooling Air Flow and Heat Dissipation for Flange Mounting
161
Terminal and Entry Data for the Power Cables
162
Terminal and Entry Data for the Power Cables
163
Iec
163
North America
163
Power Cables
164
Electrical Power Network Specification
165
Motor Connection Data
166
Control Unit (ZCU-12) Control Unit Connection Data
167
Efficiency
167
Energy Efficiency (Ecodesign)
167
Protection Classes for Module
167
Colors
167
Materials
168
Package Materials for Small Wall-Mounted Drives and Converter Modules
168
Package Materials for Large Wall-Mounted Drives and Converter Modules
168
Package Materials for Options, Accessories and Spare Parts
168
Materials of Manuals
168
Disposal
168
Applicable Standards
169
Ambient Conditions
170
Markings
171
Compliance with the en 61800-3:2004 + A1:2012
172
Definitions
172
Category C2
172
Category C3
173
Category C4
174
UL Checklist
175
Design Lifetime Expectancy
176
Disclaimers
176
Generic Disclaimer
176
Cybersecurity Disclaimer
176
The Safe Torque off Function
177
Contents of this Chapter
177
Description
177
Compliance with the European Machinery Directive and the UK Supply of Machinery (Safety) Regulations
178
Wiring
179
Activation Switch
179
Cable Types and Lengths
179
Grounding of Protective Shields
179
Single Drive (Internal Power Supply)
180
Multiple Drives
181
Internal Power Supply
181
External Power Supply
182
Operation Principle
183
Start-Up Including Validation Test
184
Competence
184
Validation Test Reports
184
Validation Test Procedure
184
Use
186
Maintenance
187
Competence
188
Perfect Proof Test Procedure
188
Simplified Proof Test Procedure
189
Fault Tracing
190
Safety Data
191
Terms and Abbreviations
193
Dimension Drawing
194
Contents of this Chapter
194
Dimension Drawings
195
R3, IP21 (UL Type 1)
195
R3 - Option +B056 (IP55, UL Type 12)
196
R6, IP21 (UL Type 1)
197
R6-Option +B056 (IP55, UL Type 12)
198
R8, IP21 (UL Type 1)
199
R8-Option +B056 (IP55, UL Type 12)
200
Common Mode, Du/Dt and Sine Filters
201
Contents of this Chapter
201
Common Mode Filters
201
Du/Dt Filters
201
When Is a Du/Dt Filter Needed
201
Du/Dt Filter Types
202
Description, Installation and Technical Data of the Filters
202
Sine Filters
202
Selecting a Sine Filter for the Drive
202
Definitions
203
Derating
203
Further Information
204

Hubbell VariMax HC4960 Quick Installation And Start-Up Manual (21 pages)

Brand: Hubbell | Category: Industrial Electrical | Size: 14 MB

Safety Instructions
2
Unpack the Drive
2
Install the Drive on the Wall
3
Remove the Covers
4
Connect the Control Cables
8
Install the Cover(S)
10
Motor Overload Protection
13
Fieldbus Communication
13
Warnings and Faults
14
Terminal Data
17
Dimensions, Weights and Free Space Requirements
18
Ambient Conditions
18
Safe Torque off (Sto)
18
Technical Data
19

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