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400-001 and 400-002NS RigCom Stations
Confidentiality Notice .....................................................................................................................1
General Information .......................................................................................................................1
Important Safety Instructions .........................................................................................................2
Installation ......................................................................................................................................2
Speaker Horn Assembly (Model 400-001 Only) ................................................................................... 3
Mounting .................................................................................................................................................. 3
Hardware Configuration ........................................................................................................................ 4
External ................................................................................................................................................. 4
Internal .................................................................................................................................................. 5
Wiring ...................................................................................................................................................... 5
Station Wiring ....................................................................................................................................... 5
System Line Balance ............................................................................................................................. 6
System Wiring ...................................................................................................................................... 7
Field Wiring Terminations ..................................................................................................................... 7
TB1-Speaker Terminal Block ............................................................................................................ 7
TB2-AC Power Terminal Block ......................................................................................................... 8
TB3-DC Power Terminal Block ......................................................................................................... 8
TB4-Audio and Low Voltage Control Terminal Block ..................................................................... 8
P1-Front Cover Wire Harness Connections ....................................................................................... 9
P3-Balanced/Unbalanced Jumper ....................................................................................................... 9
SW1-Master/Slave Switch ................................................................................................................. 9
Cover Installation .................................................................................................................................... 9
Operation .........................................................................................................................................9
Common Line System ........................................................................................................................... 10
Master/Slave System ............................................................................................................................. 10
Maintenance ..................................................................................................................................11
F1/F2 Fuses ............................................................................................................................................ 11
Cover Installation .................................................................................................................................. 11
Troubleshooting .................................................................................................................................... 12
Replacement Parts and Accessories .............................................................................................12
Specifications ................................................................................................................................12
AC Power ............................................................................................................................................... 12
DC Power ............................................................................................................................................... 12
Amplifier PCBA .................................................................................................................................... 13
GAI-TRONICS 3030 KUTZTOWN RD. READING, PA 19605 USA
610-777-1374 ◼ 800-492-1212 ◼ Fax: 610-796-5954
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Pub. 42004-376E
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Summary of Contents for Hubbell GAI-TRONICS 400-001
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Page 1: Table Of Contents
Pub. 42004-376E G A I - T R O N I C S ® A H U B B E L L C O M P A N Y 400-001 and 400-002NS RigCom Stations A B L E O F O N T E N T S Confidentiality Notice ........................1 General Information ........................1... - Page 2 Table of Contents Pub. 42004-376E Speaker (Model 400-001 Only) ......................13 Station ..............................13 Environmental ............................13 Approvals ............................13 Appendix A—Interfacing a Model 400-001 RigCom Station to a MS39xx RigCom Station System ....14 Appendix B—Interfacing a Model 400-001 RigCom Station to EZ Page Stations ........16 GAI-TRONICS 3030 KUTZTOWN RD.
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Page 3: Confidentiality Notice
Pub. 42004-376E G A I - T R O N I C S ® A H U B B E L L C O M P A N Y 400-001 and 400-002NS RigCom Stations Confidentiality Notice This manual is provided solely as an installation, operation, and maintenance guide and contains sensitive business and technical information that is confidential and proprietary to GAI-Tronics. -
Page 4: Important Safety Instructions
Pub. 42004-376E 400-001 and 400-002NS RigCom Stations Page 2 of 18 Important Safety Instructions • Read, follow, and retain instructions—All safety and operating instructions should be read and followed before operating the unit. Retain instructions for future reference. • Heed warnings—adhere to all warnings on the unit and in the operating instructions. •... -
Page 5: Speaker Horn Assembly (Model 400-001 Only)
Pub. 42004-376E 400-001 and 400-002NS RigCom Stations Page 3 of 18 CAUTION —Do not install this equipment in hazardous areas other than those indicated on the approval listing in the Approvals section of this manual. Such installation may cause a safety hazard and consequent injury or property damage. The mounting location must be flat and provide proper clearance, rigidity, and strength to support the enclosure and all contained devices. -
Page 6: Hardware Configuration
Pub. 42004-376E 400-001 and 400-002NS RigCom Stations Page 4 of 18 Figure 2. Model 400-001/400-002NS Mounting Details and Conduit Entries Hardware Configuration External The enclosure contains a push-to-call button, an on-off/volume control switch, and applicable approval labeling. The enclosure has 12 cover mounting bolts located around the perimeter of the enclosure. GAI-TRONICS CORPORATION P.O. -
Page 7: Internal
Pub. 42004-376E 400-001 and 400-002NS RigCom Stations Page 5 of 18 Internal The enclosure contains a single PCBA where all customer connections are made. All connections are made to the front cover by a single wiring harness with a plug. Wiring Station Wiring 1. -
Page 8: System Line Balance
Pub. 42004-376E 400-001 and 400-002NS RigCom Stations Page 6 of 18 System Line Balance Each system requires termination of the audio pair wires with a 1-kilohm, 1-watt resistor assembly included with each unit. The line balance resistor assembly is made for easy installation into a customer- supplied junction box. -
Page 9: System Wiring
Pub. 42004-376E 400-001 and 400-002NS RigCom Stations Page 7 of 18 System Wiring The maximum line length for the complete system, while still maintaining maximum output signal, is 15,000 feet for a system with less than ten stations. This is based on No. 18 AWG wire, the stations spaced equidistantly, and one station in talk mode at a time. -
Page 10: Tb2-Ac Power Terminal Block
Pub. 42004-376E 400-001 and 400-002NS RigCom Stations Page 8 of 18 TB2—AC Power Terminal Block Table 2. AC Power Connection at Terminal Block TB2 Name Pin No. Description external ac power supply positive terminal AC P OWER No connection when external ac power supply is not used. external ac power supply neutral terminal AC P OWER... -
Page 11: P1-Front Cover Wire Harness Connections
Pub. 42004-376E 400-001 and 400-002NS RigCom Stations Page 9 of 18 P1—Front Cover Wire Harness Connections Plug the front cover wire harness connector in at P1 (see Figure 4). P3—Balanced/Unbalanced Jumper Jumper P3 allows configuration of the unit for balanced or unbalanced audio connections. The assembly is configured for balanced audio input signals when the header is installed in the BAL position. -
Page 12: Common Line System
Pub. 42004-376E 400-001 and 400-002NS RigCom Stations Page 10 of 18 Common Line System All stations are on a common audio path and are normally in listen mode in the common line configuration. Activation of a station’s push-to-talk toggle switch supplies its audio signal to the common audio path. -
Page 13: Maintenance
Pub. 42004-376E 400-001 and 400-002NS RigCom Stations Page 11 of 18 Maintenance Contact a regional service center for a return authorization number (RA#) if the equipment requires service. Equipment must be shipped prepaid to GAI-Tronics with a return authorization number and a purchase order number. -
Page 14: Troubleshooting
Pub. 42004-376E 400-001 and 400-002NS RigCom Stations Page 12 of 18 Troubleshooting Problem Solution Any problem with station Always review all steps of installation, ensuring that you correctly followed all steps. Check all terminations on the performance board. • Speaker volume needs Adjust volume control. -
Page 15: Amplifier Pcba
Pub. 42004-376E 400-001 and 400-002NS RigCom Stations Page 13 of 18 Amplifier PCBA Frequency response ....................300 Hz–8 kHz, +/–3 dB Audio output ............................8.0 W Audio THD distortion ................... 1% maximum, 8 W output Hum/Noise ......................1% maximum, 8 W output Gain—Listen mode ..........................17 dB Gain—Talk mode (speaker as the microphone) ..................42 dB Gain—Talk mode (auxiliary microphone) .....................48 dB... -
Page 16: Appendix A-Interfacing A Model 400-001 Rigcom Station To A Ms39Xx Rigcom Station System
Pub. 42004-376E 400-001 and 400-002NS RigCom Stations Page 14 of 18 Appendix A— Interfacing a Model 400-001 RigCom Station to a MS39xx RigCom Station System The Model 400-001 RigCom Station is designed to operate as a field replacement or system addition in systems containing MS39xx RigCom stations. - Page 17 Pub. 42004-376E 400-001 and 400-002NS RigCom Stations Page 15 of 18 Figure 11. Master/Slave Configuration with the Model 400-001 as Slave Figure 12. Common Line Configuration P:\Standard IOMs - Current Release\42004 Instr. Manuals\42004-376E.docx 08/19...
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Page 18: Appendix B-Interfacing A Model 400-001 Rigcom Station To Ez
Pub. 42004-376E 400-001 and 400-002NS RigCom Stations Page 16 of 18 Appendix B— Interfacing a Model 400-001 RigCom Station to EZ Page Stations The Model 400-001 RigCom Station is designed to operate as an addition to a system of EZ Page stations. The EZ Page Series and Model 400-001 Stations are designed to operate in either balanced or unbalanced systems. - Page 19 Pub. 42004-376E 400-001 and 400-002NS RigCom Stations Page 17 of 18 Figure 15. Unbalanced Common Line Configuration Figure 16. Master/Slave Balanced Configuration with Model 400-001 as Master P:\Standard IOMs - Current Release\42004 Instr. Manuals\42004-376E.docx 08/19...
- Page 20 Pub. 42004-376E 400-001 and 400-002NS RigCom Stations Page 18 of 18 Figure 17. Master/Slave Balanced Configuration with Model 400-001 as Slave Figure 18. Balanced Common Line Configuration P:\Standard IOMs - Current Release\42004 Instr. Manuals\42004-376E.docx 08/19...
- Page 21 Warranty Equipment. GAI-Tronics warrants for a period of one (1) year from the date of shipment, that any GAI-Tronics equipment supplied hereunder shall be free of defects in material and workmanship, shall comply with the then-current product specifications and product literature, and if applicable, shall be fit for the purpose specified in the agreed upon quotation or proposal document.
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