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Figure 1: Double Action Battery Powered Hand Tool Kits Assembly 1213804
Crimp Head Mounting Holes
1
DAHT Adapter Assembly
2
Retract Button
3
Battery Powered Crimp Tool
4
Battery Lock
5
1
Introduction
Crimping Heads 1-69363-0 and 1-49935-0 are designed to crimp SOLISTRAND Terminals & Splices and
Crimping Head
1-46447-0 is used to crimp STRATO-THERM terminals & splices,
wire size 26-10 AWG. Refer to Table 1. The crimping heads are used with Double Action Battery Powered
Hand Tool Kits 1213804- [ ].
This instruction sheet provides recommended procedures for wire preparation, crimping head
installation, crimping, and maintenance and inspection. For information concerning tool setup and operation,
refer to Customer Manual
NOTE
Dimensions are in metric units with [inches in brackets]. Figures and illustrations are for reference only and are not drawn to
scale.
NOTE
The crimping heads can also be used with the 626 Double Action Pneumatic Tool Adapter 1213563-1.
© 2024 TE Connectivity Ltd. family of companies.
All Rights Reserved.
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
SOLISTRAND* and STRATO-THERM*
Crimping Heads Used with Double Action
Battery Powered Hand Tool Kits 1213804- [ ]
409-10056
packaged with the battery tool kit.
PRODUCT INFORMATION +1 800 522 6752
Battery Cartridge 17258391-1
6
Quick-Release Pins
7
Typical DAHT Crimp Head (Ref)
8
3-Crimping Chambers
9
2-Crimping Chambers
10
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
Instruction Sheet
408-10034
07 JUN 2024 REV C
onto solid or stranded copper
1 of 9
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Table of Contents
Related Manuals for TE Connectivity SOLISTRAND 1-69363-0
Summary of Contents for TE Connectivity SOLISTRAND 1-69363-0
- Page 1 1 of 9 For latest revision and Regional Customer Service, All Rights Reserved. visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
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Page 2: Installation
408-10034 Description The crimping head consists of integral jaws which close in an arc-like motion. After an operator locates the terminal or splice between the crimping jaws and inserts the stripped wire, the tool is activated to crimp the terminal or splice to the wire. Head installation and removal NOTE Crimping heads are coated with a preservative to prevent rust and corrosion. - Page 3 408-10034 1. Remove quick pins from the adapter assembly. Refer to Figure 1. 2. Insert crimping head into the adapter assembly. 3. After the crimping head is properly aligned, insert the quick pins through the two holes in the adapter and through the holes in the crimp head.
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Page 4: Crimp Inspection
408-10034 Figure 3: Centering the wire barrel in the crimping chamber Terminal Wire barrel centered in crimping chamber Parallel Splice Flat side of terminal tongue facing anvil Butt Splice Brazed seam on splice toward indenter Crimp inspection Inspect crimped terminals and splices by checking the features described in Figure 4 & Figure 5. Use only terminals or splices that meet the conditions shown in the “Figure 4. -
Page 5: Daily Maintenance
408-10034 Daily maintenance Tyco Electronics recommends that each operator be responsible for the following steps of daily maintenance: 1. Remove dust, moisture, and other contaminants with a clean, soft brush, or a lint-free cloth. Do NOT use objects that could damage the head. 2. - Page 6 408-10034 Figure 5: Features of a poor crimp Terminal Nicked or missing strands Wire size does not match wire range or size stamped Parallel splice on terminal or splice and tool. (Wire range stamped under tongue). Wire insulation enters wire barrel of terminal or splice. Butt splice (strap type) Check for incorrect strip length.
- Page 7 408-10034 Figure 6: Recommended plug gage design GO dimension 12.7 [.50] minimum (typical) 50.8 [2.00] minimum (typical) NO-GO dimension Jaw closure configuration Table 2: Plug gage dimensions. Crimping Gage element dimensions mm [in.] Hand tool chamber NO-GO marking 22-16 1.295-1.303 [.0510-.0513] 1.445-1.447 [.0569-.0570] 1.57 [.062] 1-46447-0...
- Page 8 408-10034 1. Remove oil and dirt from the jaw bottoming surfaces and plug gage element surfaces. 2. Close wire barrel crimping jaws until they are bottomed, but not under pressure. 3. Align GO element with wire barrel crimping section. Push element straight into crimping chamber without using force.
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Page 9: Revision Summary
Customer-replaceable parts are listed in the product drawing. Stock and control a complete inventory to prevent lost time when replacement of parts is necessary. Parts other than those listed should be replaced by TE Connectivity to ensure quality and reliability. Order replacement dies through your TE representative or go TE.com and click the Shop TE Store link at the top of the web page.
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