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TE Connectivity 46447 Instruction Sheet

TE Connectivity 46447 Instruction Sheet

Hand crimping tools
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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low
volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
1. INTRODUCTION
Hand Crimping Tools 46447, 2326374-1, 47410 (crimps 12-10 AWG terminals on a 45° angle), 49592, 49935,
69363, 525693, 574573, 1490046-1, and 1490047-1 (shown in Figure 1) are used to crimp SOLISTRAND* and
STRATO-THERM* terminals and splices (listed in Figure 2) onto stranded wire sizes 26 through 10 AWG.
Read these instructions thoroughly before using the tool.
NOTE
Dimensions in this instruction sheet are in millimeters [with inch equivalents in brackets]. Figures and illustrations are for
reference only, and are not drawn to scale.
Reasons for reissue of this instruction sheet are provided in Section 7, REVISION SUMMARY.
2. DESCRIPTION
Each tool consists of a CERTI-CRIMP tool ratchet and two crimping jaws (indenter and anvil) containing one,
two, or three crimping chambers. Each tool is marked with the wire size range for each crimping chamber. See
Figure 1. Full crimping of the terminal or splice is assured by the CERTI-CRIMP tool ratchet. Once engaged,
the ratchet does not release until the tool handles have been FULLY closed.
CAUTION
The crimping jaws bottom before the ratchet releases. This feature ensures maximum electrical and tensile performance of the
crimp. Do NOT re-adjust the ratchet.
3. CRIMPING PROCEDURE
Strip the wire according to the dimensions listed in Figure 2. The strip length is determined by the type of
terminal or splice and by the wire size. Do not nick or cut the wire strands. Proceed as follows:
1. Close the tool handles until the ratchet releases. Allow the tool handles to open fully.
2. Center the terminal or splice wire barrel in the appropriate crimping chamber. For terminals, make
sure that the flat side of the tongue faces the anvil or the nest; for splices, make sure that the brazed
seam (when visible) is toward the indenter or, the nest. See Figure 3.
3. While holding the terminal or splice in place, squeeze the tool handles together just until the jaws
begin to close on the wire barrel. Do NOT deform the wire barrel.
4. Insert the stripped wire into the wire barrel, making sure that the wire insulation does not enter the
wire barrel.
© 2019 TE Connectivity Ltd. family of companies.
All Rights Reserved.
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
Hand Crimping Tools 46447, 2326374-1,
47410, 49592, 49935, 69363, 525693,
574573, 1490046-1 and 1490047-1
Figure 1
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
Instruction Sheet
408-1542
Rev T
07 FEB 19
1 of 8

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Summary of Contents for TE Connectivity 46447

  • Page 1 1 of 8 For latest revision and Regional Customer Service, All Rights Reserved. visit our website at www.te.com. *Trademark TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
  • Page 2 (AWG) Range Product Hand Tool Chamber Terminal Terminal Butt Parallel and Terminal Marking (Standard (Long Barrel) Splice Splice Size 22-16 22-16 4.37-5.16 46447 16-14 16-14 [.172-.203] 6.35-7.14 7.94-8.73 STRATO-THERM 2326374-1 [.250-.281] [.313-.344] 6.35-7.14 12-10 12-10 [.250-.281] 4.37-5.16 7.94-8.73 49592 14-12 14-12 [.172-.203]...
  • Page 3: Crimp Inspection

    408-1542 4. CRIMP INSPECTION Inspect crimped terminals and splices by checking the features described in Figure 4. Poor crimps can be avoided by carefully following the procedures provided in Section 3, and by following the tool maintenance procedures provided in Section 5. Figure 3 5.
  • Page 4 408-1542 Figure 4 Periodic Inspection 1. The tool should be immersed (handles partially closed) in a reliable commercial degreasing compound to remove accumulated dirt, grease, and foreign matter. 2. Close tool handles until ratchet releases and then allow them to open freely. If they do not open quickly and fully, the spring is defective and must be replaced.
  • Page 5 408-1542 Figure 5 Gaging the Crimping Chambers (Figure 7) This inspection requires the use of a plug gage conforming to the dimensions provided in Figure 6. TE does not manufacture or market these gages. To gage the crimping chambers, proceed as follows: 1.
  • Page 6 408-1542 Crimping Gage Element Dimensions Hand Tool Chamber “R” NO-GO Marking 22-16 1.295-1.303 [.0510-.0513] 1.445-1.447 [.0569-.0570] 1.57 [.062] 46447 16-14 1.498-1.506 [.0590-.0593] 1.648-1.651 [.0649-.0650] 1.57 [.062] 2326374-1 12-10 2.108-2.116 [.0830-.0833] 2.258-2.260 [.0889-.0890] 2.36 [.093] 49592 14-12 1.752-1.760 [.0690-.0693] 1.902-1.905 [.0749-.0750] 1.57 [.062]...
  • Page 7: Replacement And Repair

    TE to ensure quality and reliability. Order replacement parts through your TE Representative, or call 1-800-526- 5142, or send a facsimile of your purchase order to 717-986-7605, or write to: CUSTOMER SERVICE (038-035) TE CONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105-3608 Tools may also be returned to TE for evaluation and repair.
  • Page 8: Revision Summary

    408-1542 7. REVISION SUMMARY  Figure 2 added 16-14 HD AWG Wire Size (AWG) Range and Terminal Size to SOLISTRAND 12-10  Figure 2 and Figure 6 changed Hand Tool Number from 525623 (22-16 AWG) to 525693 8 of 8 Rev T...