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Reechcraft PowerPole Operators Safety Manual

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OPERATOR'S SAFETY MANUAL
4026579

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  • Page 1 OPERATOR’S SAFETY MANUAL 4026579...

  • Page 2: Safety Alert Symbols And Safety Signal Words

    The purpose of this manual is to provide safe and proper operating procedures for anyone utilizing this machine. Because we at ReechCraft, Inc. are always working to improve our products, processes, and procedures, we reserve the right to make changes without prior notice. Please contact ReechCraft for updated information.

  • Page 3: Contact Information

    ISSUED FOR THIS PRODUCT. REECHCRAFT, INC. SENDS SAFETY-RELATED BULLETINS TO THE OWNER ON RECORD OF THIS MACHINE. CONTACT REECHCRAFT TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. REECHCRAFT MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE OUR...

  • Page 4: Safety Guidelines

    9. Never make modifications to the system. Always use factory manufactured parts on the system. Modifications to the system, or configurations in a manner other than what is detailed in this manual and other ReechCraft publications, will void the warranty and could lead to equipment damage or personal injury.
  • Page 5 20. Wind speeds must not exceed 25 mi/h (40 km/h) during erection and dismantling. In service wind speeds must not exceed 35 mi/h (56 km/h). 21. For repairs or service questions, contact your local dealer or call ReechCraft customer service.

  • Page 6: Table Of Contents

    3.1 Erecting the Standard Configuration ..............20 3.2 Erecting the Outrigger Configuration ..............23 SECTION 4 - PLATFORM + BENCH INSTALLATION 4.0 Introduction ......................30 4.1 Work Platform Installation ..................30 4.2 Work Bench Installation ................... 31 PowerPole by ReechCraft ®...
  • Page 7 6.1 Passing a Middle Tie ....................40 SECTION 7 - TRANSPORT + STORAGE Transport + Storage ....................43 Transport ........................43 Storage ........................43 SECTION 8 - INSPECTION + MAINTENANCE ..............44 8.0 Inspection + Maintenance ..................44 SECTION 9 - WARRANTY ....................49 reechcraft.com/powerpole 888-600-6160...
  • Page 8 3.9 Placing the Mast ...................... 26 3.10 Adjusting the Base Plate ..................27 3.11 Equilizing the Mast Assembly ................27 3.12 Base Plate Elevation ....................28 3.13 Screw Stabilizer Placement ..................28 3.14 Ratchet Strap Connection ..................29 PowerPole by ReechCraft ®...
  • Page 9 6.4 Operating the Work Platform .................. 38 6.5 Exiting the Platform ....................39 6.6 Supporting the Mast ....................40 6.7 Disconnecting the Tie....................40 6.8 Securing the Rope ....................41 6.9 Elevating the Rope ....................41 6.10 Passing a Tie or V-brace ..................42 reechcraft.com/powerpole 888-600-6160...

  • Page 10: Section 1 - General System Information

    SECTION 1 GENERAL SYSTEM INFORMATION 1.0 Climbing Unit Figure 1.0 - Climbing Unit with Platform Supports Platform Support Gearbox Mounting Latches Figure 1.1 - Climbing Unit Lock Lever Drill Bracket PowerPole by ReechCraft ®...

  • Page 11: Mast + Base Assembly

    75 feet (22.9 meters) tall with couplers. The base fastens to the bottom of the mast. (See Figure 1.2) Figure 1.2 - Masts, Coupler, and Base Base Plate Coupler 6 ft Mast 12 ft Mast reechcraft.com/powerpole 888-600-6160...

  • Page 12: System Configurations

    GENERAL SYSTEM INFORMATION 1.2 System Configurations Figure 1.3 - Standard Configuration Figure 1.4 - Outrigger Configuration Extendable V-brace Standoff Tie Outrigger Base Base Plate PowerPole by ReechCraft ®...

  • Page 13: Specifications

    Maximum Wind Speed During Erection 25 mi/h Rated Load The center of the rated load must be located within 24 inches from either side of the mast. Figure 1.5 - Rated Load Up to Up to 24 in. 24 in. reechcraft.com/powerpole 888-600-6160...

  • Page 14: Section 2 - Assembling The System

    - Climbing units - Platform supports - Platforms - Poles - Ties - Bases • Accessory items: - Drills - Cords - power source location or generator needed - Cribbing or sill needed (extreme setups only) PowerPole by ReechCraft ®...

  • Page 15: System Assembly

    The PowerPole system can be disassembled to varying degrees for easy transport. For the purpose of this manual, we will assume that the system is completely disassembled during transport to the jobsite.

  • Page 16: Assembling The Base Plate

    Figure 2.3 - Connecting the Mast (1 of 2) • Slide the other mast on the coupler and attach using the built-in snap buttons. Slide the masts up and down to line up the holes. Figure 2.4 - Connecting the Mast (2 of 2) PowerPole by ReechCraft ®...

  • Page 17: Assembling The Platform Supports

    • Open the platform latches by pulling both latch pins outward, rotating slightly then releasing. (See Figure 2.5) Figure 2.5 - Opening Platform Latches • Place the platform connector into the latch system. (See Figure 2.6) Figure 2.6 - Platform Connector Placement reechcraft.com/powerpole 888-600-6160...

  • Page 18: Assembling The V-Brace

    Note: The optional bench support is assembled with the same procedure as the platform. Assembling the V-brace (Optional) • Secure the v-brace assembly to the mast with the supplied hardware above the traveler assembly. (See Figure 2.8) Figure 2.8 - V-brace Assembly PowerPole by ReechCraft ®...

  • Page 19: Assembling The Outrigger Base

    (eight cm) above the base plate and secure by fastening the outrigger to the mast with the supplied hardware. (See Figures 2.9 and 2.10) Figure 2.9 - Outrigger Base Assembly Figure 2.10 - Connecting Outrigger to Mast reechcraft.com/powerpole 888-600-6160...

  • Page 20: Section 3 - Erecting The System

    Be sure all components have been inspected and maintained in accordance with product labels on the unit and information contained in this manual, or any other documents supplied by the ReechCraft technical team. • Determine the location of the standoff tie to connect the top of the mast. Use a ladder to access the wall or obtain roof access to arrive at the mounting location of the standoff tie.

  • Page 21: Lifting The Assembly (1 Of 2)

    Visually and physically check to ensure the connection is secure before continuing. (See Figures 3.0 and 3.1) Figure 3.0 - Lifting the Assembly (1 of 2) Figure 3.1 - Lifting the Assembly (2 of 2) Lift Here reechcraft.com/powerpole 888-600-6160...

  • Page 22: Securing The Base

    • Referring to the layout plan, repeat the steps above as necessary to properly erect each mast assembly. Table 3.1 - Standoff Tie Pull-out Force DESCRIPTION SPECIFICATION Pull-out Force for Each Screw [4 Screws Total] 125 lbs (57 kg) [500 lbs Total] PowerPole by ReechCraft ®...

  • Page 23: Erecting The Outrigger Configuration

    Be sure all components have been inspected and maintained in accordance with product labels on the unit and information contained in this manual, or any other documents supplied by the ReechCraft technical team. • Determine the location of the mast assembly and where it will be placed on the ground surface.
  • Page 24 If ground conditions are extreme, the installation may require the use of the optional all-terrain outrigger conversion kit. Talk to your local dealer or call ReechCraft for more information. (See Figure 3.5) Figure 3.5 - Adjusting the Outrigger Assembly Height...
  • Page 25 • Determine the location of the v-brace on the structure and adjust it accordingly while the assembly is on the ground. (See Figure 3.7) Figure 3.7 - Positioning the Outrigger Assembly Board Stops Wheel Adjust reechcraft.com/powerpole 888-600-6160...
  • Page 26 Figure 3.8 - Lifting the Outrigger Assembly • Take care in the final portion of erection as the lifting force becomes a pulling force. Ease the mast assembly against the structure. (See Figure 3.9) Figure 3.9 - Placing the Mast PowerPole by ReechCraft ®...
  • Page 27 Figure 3.11 - Equalizing the Mast Assembly the mast assembly will “stick” slightly to the structure. Pull the mast assembly just away from the structure to allow the mast assembly to equalize itself and then set back against structure. (See Figure 3.11) reechcraft.com/powerpole 888-600-6160...

  • Page 28: Screw Stabilizer Placement

    Note: During operation, once the work platform is installed, and especially with payloads of 50%-100%, the base plate should contact the ground. Figure 3.12 - Base Plate Elevation Screw Stabilizers Figure 3.13 - Screw Stabilizer Placement Stake Both Screw Stabilizers into the Ground PowerPole by ReechCraft ®...
  • Page 29 (7.3 meters) require mid bracing every 16 feet (4.9 meters) or less. Repeat the necessary steps above to properly secure the mast to the structure with the v-brace at the appropriate heights. • Repeat the previous steps as necessary to properly erect each mast assembly. reechcraft.com/powerpole 888-600-6160...

  • Page 30: Section 4 - Platform + Bench Installation

    The platform should be level from front to back. Figure 4.1 - Securing Work Platform (1 of 2) Figure 4.2 - Securing Work Platform (2 of 2) Place Chain Here Place Chain Here Attach to Support PowerPole by ReechCraft ®...

  • Page 31: Work Bench Installation

    Complete the bench installation by threading the supplied chains through the cross-member of the bench platform and secure to the traveler and bench support as previous. (See Figure 4.3) Figure 4.3 - Work Bench Installation Workbench is Optional reechcraft.com/powerpole 888-600-6160...

  • Page 32: Section 5 - Power System Installation

    The PowerPole system should only be used with electrical power drills that have been tested and recommended for use by ReechCraft or your local dealer. (See Table 5.0) Table 5.0 - Drill and Electrical Cord Specifications...

  • Page 33: Driver Installation

    (see Figure 5.2), gently tighten the drill bracket wing nut. Periodically check and adjust the wing nut to ensure a secure fit. Figure 5.1 - Drill Installation Figure 5.2 - Tightening the Drill Bracket Drill Must Insert Freely 8 O’Clock Position reechcraft.com/powerpole 888-600-6160...

  • Page 34: Power Cord Installation

    PowerPole climbing units or work platform. Protect all cords from any sharp edges or locations that could cause wear or damage to the cords in any way.

  • Page 35: Power Cord Installation

    Important: Lowering the platform will require the individual control of each drill. Refer to Section 6.0 for more information on lifting and lowering the work platform. Figure 5.5 - Power Cord Installation Circuit Protected Large, Brightly Colored Extension Leads Only (See Table 5.0) reechcraft.com/powerpole 888-600-6160...

  • Page 36: Section 6 - Operating The System

    Be sure to keep walk ways free of obstruction. • Re-examine the entire work environment below and above the platform to ensure there are no obstructions or personnel in the way of operation. (See Figure 6.0) Figure 6.0 - Work Environment Inspection PowerPole by ReechCraft ®...

  • Page 37: Moving Parts

    10 degree angle of the platform. Never exceed a temporary platform angle of 10 degrees off horizontal. Transfer back and forth on the walkway. Do not conduct work until the platform is level. (See Figure 6.3) Figure 6.3 - Leveling the Platform reechcraft.com/powerpole 888-600-6160...

  • Page 38: Operating The Work Platform

    • For two person operation, each person can operate one climbing unit, simultaneously raising or lowering the platform. Keep the platform as level and never exceed the 10 degree angle. (See Figure 6.4) Figure 6.4 - Operating the Work Platform Two Persons Can Raise and Lower Simultaneously. PowerPole by ReechCraft ®...
  • Page 39 • If your setup requires transferring to another unit or platform, take every precaution necessary to prevent a fall and follow all local, state, and federal safety guidelines. Figure 6.5 - Exiting the Platform 2.5 ft (0.75 m) or Less reechcraft.com/powerpole 888-600-6160...

  • Page 40: Passing A Middle Tie

    It may be necessary to lower the platform slightly to allow the tie to clear the work platform and rail system. (See Figure 6.7) Figure 6.7 - Disconnecting the Tie Middle Brace PowerPole by ReechCraft ®...
  • Page 41 • Stop the platform, pull the rope to rotate the tie back into position, and reconnect and secure the tie to the mast. Be sure the rope is contained properly to not interfere with operation of the platform and tie. (See Figure 6.9) Figure 6.9 - Elevating the Rope Rope reechcraft.com/powerpole 888-600-6160...
  • Page 42 • Disconnect the brace from the mast and allow the v-brace to hang down the structure with the tie chain. • Continue to lower the platform below the tie point and stop. Reconnect and secure the v-brace to the mast and structure. PowerPole by ReechCraft ®...

  • Page 43: Section 7 - Transport + Storage

    It is recommended to use a full enclosure for transport if possible. Storage The PowerPole system was designed for rugged outdoor use and it is suited to be stored outdoors. However, storing the system indoors is advised to maximize the life span of your investment.

  • Page 44: Section 8 - Inspection + Maintenance

    INSPECTION + MAINTENANCE 8.0 Inspection + Maintenance Proper and timely maintenance will help ensure the PowerPole system performs safely, efficiently, and trouble free. Follow these guidelines for inspection and maintenance. Included on the following pages are logs for daily, weekly, and annual inspection and maintenance.
  • Page 45 Test both swinging gates to ensure they close properly. Check the cords and nut driver. Be sure that the nut driver is Drills securely fastened. Discard or repair any damaged electrical cords. Cords/ Check for any damage. Discard or repair immediately. Powerboards reechcraft.com/powerpole 888-600-6160...
  • Page 46 INSPECTION + MAINTENANCE WEEKLY INSPECTION AND MAINTENANCE LOG (1 OF 2) Competent Person (Print) Date of Inspection Company Name Jobsite Signature of Competent Person Comments PowerPole by ReechCraft ®...
  • Page 47 Make sure the bolts are secure. Inspect the casting Gearbox of the gearbox for any damage or leaks. Replace the gearbox or call your local dealer or ReechCraft for replacement parts. While holding the cam lever lock up, lower the climbing unit.
  • Page 48 20 inches off the ground, load 750 lbs and secure to the unit (no work platforms etc.). Make sure you can lift approximately 750 lbs without stalling. If not, call your local dealer or contact ReechCraft for recommendations or service parts.

  • Page 49: Section 9 - Warranty

    ReechCraft product (the “end user”) and is a “manufacturer’s” warranty provided directly by ReechCraft to the end user, effective on the end user’s original date of purchase. For purposes of this end-user warranty, an authorized reseller of ReechCraft product shall be referred to herein as “reseller.”...
  • Page 50 September 1, 2018; (d) normal wear and tear; (e) that has been installed other than per the product’s instruction guidelines; (f) that has been improperly maintained or maintained, altered, modified, or repaired by someone other than ReechCraft or a ReechCraft authorized service center; (g) on which the serial number has been altered, removed, or rendered illegible;...
  • Page 51 WARRANTY IN NO EVENT SHALL REECHCRAFT, ITS DIRECTORS, OFFICERS, EMPLOYEES, OR AGENTS BE LIABLE FOR ANY SPECIAL, INCIDENTAL, CONSEQUENTIAL, PUNITIVE, OR EXEMPLARY DAMAGES, INCLUDING BUT NOT LIMITED TO LOST PROFITS OR REVENUE, THE COST OF RENTAL OR REPLACEMENT EQUIPMENT, DOWNTIME,...
  • Page 52 ReechCraft , Inc. ® 845 34th St N Fargo, ND 58102 888.600.6160 reechcraft.com/powerpole...

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