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Reechcraft PowerLift PL65 Operators Safety Manual

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PL65 OPERATOR'S SAFETY MANUAL
4027516

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  • Page 1 PL65 OPERATOR’S SAFETY MANUAL 4027516...

  • Page 2: Safety Alert Symbols And Safety Signal Words

    The purpose of this manual is to provide safe and proper operating procedures for anyone utilizing this machine. Because we at ReechCraft, Inc. are always working to improve our products, processes, and procedures, we reserve the right to make changes without prior notice. Please contact ReechCraft for updated information.

  • Page 3: Contact Information

    ISSUED FOR THIS PRODUCT. REECHCRAFT, INC. SENDS SAFETY-RELATED BULLETINS TO THE OWNER ON RECORD OF THIS MACHINE. CONTACT REECHCRAFT TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. REECHCRAFT MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE OUR...

  • Page 4: Table Of Contents

    Walk-around Inspection Components ..............18 2.4 Function Check ......................23 Function Check Items ....................23 SECTION 3 - MACHINE OPERATION 3.0 Introduction ......................25 3.1 Machine Description ....................25 3.2 Drill Motor ........................ 27 3.3 Machine Operation ....................28 PowerLift by ReechCraft...
  • Page 5 5-year Machine Inspection and Track Replacement..........48 6.2 Preventive Maintenance + Inspection Schedule ........... 49 Inspection and Maintenace Codes ................. 49 6.3 Servicing + Maintenance Guidelines ..............51 Safety and Workmanship ..................51 Cleanliness ....................... 51 Component Disassembly and Reassembly ............51 reechcraft.com/powerlift 888-600-6160...
  • Page 6 Mast Track Wear ....................... 53 Mast Track Misalignment ..................53 Mast Track Connector Wear ..................53 Machine Log ......................54 SECTION 7 - TROUBLESHOOTING Introduction ......................55 Troubleshooting Procedures .................. 55 Troubleshooting Guide ................... 56 SECTION 8 - WARRANTY ....................57 PowerLift by ReechCraft...
  • Page 7 4.0 Manual Descent Crank Operation ................38 4.1 Emergency Retraction System ..................39 5.0 Decal Locations ......................42 5.1 Machine Specifications (1 of 2) ..................44 5.2 Machine Specifications (2 of 2) ..................45 6.0 Mast/Track Alignment ....................53 reechcraft.com/powerlift 888-600-6160...

  • Page 8: Section 1 - Safety Precautions

    (PPE) for the conditions. If there are any questions regarding safety, training, maintenance, inspection, application, or operation of the machine, please contact ReechCraft. FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

  • Page 9: Worksite Inspection

    • Machine can be operated in ambient air temperature of -20°F to 135°F (-29°C to 57°C). Consult ReechCraft for operation outside of this range. Machine performance may be affected in very hot or cold conditions. Machine Inspection • Before machine operation, perform walk-around inspections and function...

  • Page 10: Operation

    • Never operate a machine that is not working properly. If a malfunction occurs, stop operating the machine and contact ReechCraft. • Unless in an emergency, do not allow personnel to tamper with or operate the machine from the ground with personnel on the platform.

  • Page 11: Electrocution Hazards

    25 ft (8 m) Over 500 KV to 750 KV 35 ft (11 m) Over 750 KV to 1000 KV 45 ft (14 m) Note: This requirement shall apply except where employer, local, or governmental regulations are more stringent. reechcraft.com/powerlift 888-600-6160...

  • Page 12: Tipping Hazards

    Note: The platform will not release from its docked position unless each outrigger is in its proper position and bearing weight. PowerLift by ReechCraft...
  • Page 13 • If the mast or platform is caught so that one or more of the outrigger weight-bearing feet are off the ground, the operator must be removed before attempting to free the machine. reechcraft.com/powerlift 888-600-6160...

  • Page 14: Crushing And Collision Hazards

    • Do not attempt to transport the assembled machine by forklift. • Be sure to lock two or more of the casters before leaving the machine unattended. • Use caution when transporting the machine on a slope in the upright position. PowerLift by ReechCraft...

  • Page 15: Section 2 - Preparation + Inspection

    The exercise of good judgment, safety control, and caution in evaluating each situation is the responsibility of the operator. The operator must disable the machine in the event of a malfunction or other unsafe condition of the machine or jobsite. reechcraft.com/powerlift 888-600-6160...

  • Page 16: Preparation, Inspection, + Maintenance

    Drill Selection Criteria - Refer to Figure 3.2. • Function Check - Once the walk-around inspection is complete, perform a function check of all systems in an area free of all overhead or ground-level obstructions. Refer to Section 2.4 for additional information. PowerLift by ReechCraft...

  • Page 17: Daily Walk-Around Inspection

    PREPARATION + INSPECTION Table 2.0 outlines the periodic machine inspection and maintenance recommended by ReechCraft. Consult local regulations for further requirements. The frequency of inspections and required maintenance must be increased if the machine is exposed to harsh conditions, increased use, or if the machine is used in a severe manner.

  • Page 18: Walk-Around Inspection Components

    Fig 2.1 - Bubble Level and Retaining Pin corrosion, especially at intersecting weld joints. Make sure the bubble level is clean and functioning. Be sure all four outrigger retaining pins are functioning properly. Bubble (See Figure 2.1) Level Outrigger Retaining Pin PowerLift by ReechCraft...

  • Page 19: Climbing Unit

    • Manual Descent Crank - Check to be Interlock Pin sure it is present and securely attached. (See Figure 2.4) Note: The mast and climbing unit should be clean and free of grease, oil, and dirt. Do not lubricate the mast or climbing unit components. reechcraft.com/powerlift 888-600-6160...
  • Page 20 PREPARATION + INSPECTION Figure 2.3 - Maximum Track Wear 0.2 in. (5 mm) Figure 2.4 - Location of Manual Descent Crank Manual Descent Crank PowerLift by ReechCraft...
  • Page 21 (See Figure 2.5) Figure 2.5 - Platform Mounting and Retaining Pins Entry Gate Mount Pins Mount Pins Platform Retaining Pin Mount Pin Openings Input Hex Shaft Mount Pin Openings Entry Gate reechcraft.com/powerlift 888-600-6160...

  • Page 22: Inspection Points For Straddle Base Option

    • Locking Caster Wheels - Be sure all wheels are bolted and have brakes. Figure 2.6 - Inspection Points for Straddle Base Option Leg Adjustment Cams Leg Adjustment Pins Outrigger Swivel Lock Pins Ladder Locking Caster Wheels PowerLift by ReechCraft...

  • Page 23: Function Check

    Leg Adjustment Pins - Be sure the pin springs function properly and pin housing slides up and down freely. (See Figure 2.6) • Leg Adjustment Cams - Be sure cams draw the legs tight to the outrigger truss. (See Figure 2.6) reechcraft.com/powerlift 888-600-6160...

  • Page 24: Mast Connectors

    Locking Caster Wheels - Be sure that all four caster wheels do not swivel or roll when brakes are applied. (See Figure 2.6) Figure 2.7 - Mast Connectors Top Termination Plate Connector Pin Opening Lever Cam Lever Lock Connector Pins PowerLift by ReechCraft...

  • Page 25: Section 3 - Machine Operation

    The operator is responsible for following sound safety practices. 3.1 Machine Description The ReechCraft PowerLift is a drill-powered aerial work platform (AWP). The removable platform is mounted to an elevating climbing unit that combines up to four modular mast sections that are stacked and fixed to a base mast that is connected to a base. The machine is stabilized in different ways, depending upon the base.
  • Page 26 12. Locking Caster Wheels The primary control of the machine is the drill motor. Note: Be sure to follow the recommended drill motor specifications for safe operation and best machine performance. Figure 3.1 - Straddle Base Option PowerLift by ReechCraft...

  • Page 27: Drill Motor

    MACHINE OPERATION 3.2 Drill Motor ReechCraft recommends a cordless drill of at least 18-volt capacity or a corded drill of at least seven amps. Ensure the drill motor’s optional “hammer” setting is disabled and the drill motor is in “drill” mode.

  • Page 28: Machine Operation

    HAVE BEEN PROPERLY INSTALLED AND STABILIZED, THE MACHINE IS NOT WORKING PROPERLY AND MUST NOT BE USED UNTIL IT IS INSPECTED AND REPAIRED BY A QUALIFIED PERSON. Note: Do not attempt to enter or exit the platform unless it is fully lowered. PowerLift by ReechCraft...

  • Page 29: Machine Setup

    MACHINE OPERATION 3.4 Machine Setup Because the ReechCraft PowerLift is a modular operator-assembled machine, the platform, outriggers, and mast sections can be removed to reduce weight as the situation requires. Note: For the purposes of this section, it is assumed that the machine is in its fully stowed configuration.

  • Page 30: Stabilizing The Straddle Base

    • Be sure to secure the caster wheel brake to keep the base from moving. Figure 3.4 - Stabilizing the Straddle Base Cam Lever Micro Adjust in 1/2 in. Increments Adjustment Pin Cam Lever Macro Adjust in 6 in. Increments PowerLift by ReechCraft...

  • Page 31: Elevating

    Move the direction selector so the drill motor is in the forward (clockwise) position. Stop using the drill motor if any part of it becomes excessively hot. Wait until the drill motor has cooled down before continuing operation. reechcraft.com/powerlift 888-600-6160...

  • Page 32: Joining Mast Sections

    Lever 3. Press both cam levers down and in at 4. With the cam lever in the down position, the same time. be sure the cam lever lock springs automatically into the locked position. PowerLift by ReechCraft...

  • Page 33: Separating Mast Sections

    The manual descent crank (see Figure 4.0) is provided to allow the machine operator to lower the platform in the event that the drill motor loses power or contains insufficient power to lower the platform. For emergency operation please see Section 4 on emergency procedures. reechcraft.com/powerlift 888-600-6160...

  • Page 34: Maneuvering + Transport

    • For increased control, lock the rear casters before tilting back. • Ensure that control of the machine will be maintained while being tilted back and during transport. • Be sure to maintain a firm grasp of the handle at all times during transport. PowerLift by ReechCraft...
  • Page 35 MACHINE. TAKE PRECAUTIONS TO AVOID MANUAL HANDLING INJURIES. USE PROPER LIFTING TECHNIQUES: BEND AT THE KNEES ONLY, NEVER TWIST YOUR BACK WHEN HOLDING OR CARRYING A LOAD, AND/OR GET HELP . ONLY CARRY ONE COMPONENT AT A TIME. reechcraft.com/powerlift 888-600-6160...

  • Page 36: Parking And Storage

    USE OF EXCESSIVE FORCE WHEN SECURING THE MACHINE CAN CAUSE DAMAGE TO THE MACHINE. Secure the machine to the transport vehicle with adequately rated ropes or straps. Do not overstress such devices. Place a buffer between the device and any part of the machine. PowerLift by ReechCraft...

  • Page 37: Section 4 - Emergency Procedures

    IT SHOULD NOT BE USED TO ELEVATE THE PLATFORM OR FOR GENERAL OPERATIONS. IF THE BATTERY OF THE DRILL IS DISCHARGED OR IF THERE IS A LOSS OF POWER WHILE THE UNIT IS ELEVATED, DO NOT CLIMB OUT OF THE PLATFORM. USE THE MANUAL DESCENT CRANK TO LOWER THE PLATFORM. reechcraft.com/powerlift 888-600-6160...

  • Page 38: Discharged Battery Or Loss Of Power

    Remove the drill and place it inside the platform. • Remove the manual descent crank from the mounting clip inside the platform. • Engage the drive shaft with the manual descent crank. • Wind counterclockwise until the platform lowers fully. (See Figure 4.0) PowerLift by ReechCraft...

  • Page 39: Operator Unable To Control The Machine

    3. Remove and extend the retraction tool. 4. Fix the loop of the strap to the end of the retraction tool. Attach the loop to the hook at the base of the climbing unit. Crank clockwise to lower. reechcraft.com/powerlift 888-600-6160...

  • Page 40: Platform Caught Overhead

    In USA: 888-600-6160 Outside USA: 701-280-5900 Failure to notify the manufacturer of an incident involving a ReechCraft PowerLift product within 48 hours of such an occurrence may void any warranty consideration on that particular machine. FOLLOWING ANY ACCIDENT, THOROUGHLY INSPECT THE MACHINE AND TEST ALL FUNCTIONS.

  • Page 41: Section 5 - General Specifications

    This section of the manual provides operating specifications and information necessary for the proper maintenance of this machine. 5.1 Decal Contents + Locations Table 5.0 - Decal Contents and Locations (See Figure 5.0) CHASSIS/BASE MAST Type ReechCraft Part Number Bubble Level 4026021 Emergency Retraction Procedure 4026015 Retraction Winch Mount...
  • Page 42 GENERAL SPECIFICATIONS Figure 5.0 - Decal Locations PowerLift by ReechCraft...

  • Page 43: Specifications

    24.0 ft (7.32 m) Maximum Leg Offset 25-63 in. (635-1600 mm) Maximum Straddle Height 4 ft (1.22 m) Maximum Working Height 26 ft (7.9 m) 30 ft (9.14 m) Based on platform height plus six feet (two meters). reechcraft.com/powerlift 888-600-6160...

  • Page 44: Machine Specifications

    GENERAL SPECIFICATIONS Figure 5.1 - Machine Specifications (1 of 2) PowerLift by ReechCraft...

  • Page 45: Machine Specifications (2 Of 2)

    GENERAL SPECIFICATIONS Figure 5.2 - Machine Specifications (2 of 2) reechcraft.com/powerlift 888-600-6160...

  • Page 46: Introduction

    Due to our commitment to continuous improvement, ReechCraft reserves the right to make specification changes without prior notification. Contact ReechCraft for updated information.

  • Page 47: Section 6 - Service + Maintenance

    It is important to establish a comprehensive inspection and preventative maintenance program. Table 2.0 outlines the periodic machine inspection and maintenance recommended by ReechCraft. Consult your local, regional, or national regulations for further requirements. Note: The frequency of inspections must increase as environment and frequency of use requires.

  • Page 48: Pre-Start Inspection

    5-year Machine Inspection and Track Replacement The mast coupling pins, cam locks, track, and climbing unit must be inspected and the track replaced by an authorized ReechCraft service center when: • The track is worn beyond specification (0.2 inches). (See Figure 6.0) • The track is damaged, bent, or corroded.

  • Page 49: Preventive Maintenance + Inspection Schedule

    Check for proper adjustment. Check for proper operation. Check for proper spring back. Check for signs of leakage. 10. Check for proper tolerances. Check for proper specifications. 12. Verify. 13. Perform. 14. Replace. 15. Inspect per Operator’s Safety Manual. reechcraft.com/powerlift 888-600-6160...

  • Page 50: Preventive Maintenance And Inspection Schedule

    1,5,7 1,5,7 1,5,7 Casters 3,4,7 3,4,7 Rough Terrain Wheels 3,4,7 3,4,7 Drill 7,11 7,11 7,11 Drive Shaft Brake 1,3,7,8 1,3,7,8 1,3,7,8 Manual in Storage Container Decals Installed and Secure No Unauthorized Modifications Fasteners and Pins Function Test PowerLift by ReechCraft...

  • Page 51: Servicing + Maintenance Guidelines

    When disassembling or reassembling a component, complete the procedural steps in sequence. Do not partially disassemble or reassemble one part and then start another. Always recheck your work to assure that nothing has been overlooked. Do not make any adjustments, other than those recommended, without obtaining proper approval. reechcraft.com/powerlift 888-600-6160...

  • Page 52: Decal Replacement

    All decals must be mounted to the machine as specified and clearly legible. Please see Figure 5.0 and Table 5.0 for decal positions and ReechCraft part numbers. To replace a damaged decal, first remove it completely without damaging the underlying surface.

  • Page 53: Mast Track Wear

    Figure 6.0) when properly coupled and locked together, it must be replaced before machine use may resume. (See Figure 6.0) Figure 6.0 - Mast/Track Alignment 0.2 in. (5 mm) Wear Bent/Misshapen 0.03 in. (0.75 mm) Connector Wear reechcraft.com/powerlift 888-600-6160...

  • Page 54: Machine Log

    SERVICE + MAINTENANCE Machine Log Table 6.1 - Machine Log MACHINE LOG Record Type: 1) Examination 2) Test 3) Major Alteration 4) Repair Information Date Record Type Notes PowerLift by ReechCraft...

  • Page 55: Section 7 - Troubleshooting

    This means that problems for which the probable cause and remedy may be immediately obvious are not listed in this section. reechcraft.com/powerlift 888-600-6160...

  • Page 56: Troubleshooting Guide

    Unlock the caster. position. One or more casters are damaged. Replace the damaged caster. Climbing unit jumps or lurches while elevating. Track is damaged and missing teeth. Replace the track section. Performed by authorized ReechCraft service center. PowerLift by ReechCraft...

  • Page 57: Section 8 - Warranty

    ReechCraft product (the “end user”) and is a “manufacturer’s” warranty provided directly by ReechCraft to the end user, effective on the end user’s original date of purchase. For purposes of this end-user warranty, an authorized reseller of ReechCraft product shall be referred to herein as “reseller.”...
  • Page 58 September 1, 2018; (d) normal wear and tear; (e) that has been installed other than per the product’s instruction guidelines; (f) that has been improperly maintained or maintained, altered, modified, or repaired by someone other than ReechCraft or a ReechCraft authorized service center; (g) on which the serial number has been altered, removed, or rendered illegible;...
  • Page 59 WARRANTY IN NO EVENT SHALL REECHCRAFT, ITS DIRECTORS, OFFICERS, EMPLOYEES, OR AGENTS BE LIABLE FOR ANY SPECIAL, INCIDENTAL, CONSEQUENTIAL, PUNITIVE, OR EXEMPLARY DAMAGES, INCLUDING BUT NOT LIMITED TO LOST PROFITS OR REVENUE, THE COST OF RENTAL OR REPLACEMENT EQUIPMENT, DOWNTIME,...
  • Page 60 ReechCraft, Inc. 845 34th St S Fargo, ND 58102 888-600-6160 reechcraft.com/powerlift...

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