1. Manuals
  2. Brands
  3. Reechcraft Manuals
  4. Lifting Systems
  5. PowerPole
  6. Operators safety manual

Reechcraft PowerPole Operators Safety Manual

Hide thumbs Also See for PowerPole:
Table of Contents

Advertisement

Quick Links

Download this manual
www.reechcraft.com/powerpole
OperatOr's safety Manual
P/N 4026579

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PowerPole and is the answer not in the manual?

Questions and answers

Related Manuals for Reechcraft PowerPole

Summary of Contents for Reechcraft PowerPole

  • Page 1 OperatOr’s safety Manual P/N 4026579...

  • Page 2: General Information Introduction

    This ReechCraft Inc. product is patented and protected in the United States US Patent 6981573. All other US and International Patents Pending. Using this product in methods not indented by ReechCraft Inc. are strictly prohibited without prior written permission from ReechCraft Inc.

  • Page 3: Table Of Contents

    Power Cord Installation ................32 SECTION 6 - OPERATING THE SYSTEM Operating the Work Platform ..............34 Passing a Middle Tie ................38 SECTION 7 - TRANSPORT, STORAGE AND MAINTENANCE Transport, Storage and Maintenance ............. 41 Inspection and Maintenance Logs ............42 888-600-6160 www.reechcraft.com/PowerPole...

  • Page 4: Warranty

    Product from an authorized reseller of Reechcraft Product (the “End-User”) and is a “manufacturer’s” warranty provided directly by Reechcraft to the End User, effective on the End User’s original date of purchase. For purposes of this End-User Warranty, an authorized reseller of Reechcraft Product shall be referred to herein as “Reseller.”...
  • Page 5 Product’s instruction guidelines; (f) that has been improperly maintained or maintained, altered, modified, or repaired, other than by Reechcraft or by a Reechcraft authorized service center; (g) on which the serial number has been altered, removed or rendered illegible; (h) that has been physically damaged, other than by Reechcraft or a Reechcraft Reseller;...

  • Page 6: Safety Guidelines

    PRODUCT. ANY REPAIR OF THE PRODUCT UNDERTAKEN WITHOUT PRIOR WRITTEN AUTHORIZATION FROM REECHCRAFT WILL VOID THIS WARRANTY. These warranties give the End-User specific legal rights. As the End-User, you may also have other rights which may vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to every End-User.
  • Page 7 20. Wind speeds must not exceed 25 mi/h (40 km/h) during erection and dismantling. In service wind speeds must not exceed 35 mi/h (56 km/h). 21. For repairs of service questions, contact your local dealer or call ReechCraft customer service.

  • Page 8: Climbing Unit

    GENERAL SYSTEM INFORMATION CLIMBING UNIT WITH PLATFORM SUPPORTS Fig. 1.1 Fig. 1.2...

  • Page 9: Section - 1 - General System Information

    GENERAL SYSTEM INFORMATION MAST ASSEMBLY Fig. 1.3 888-600-6160 www.reechcraft.com/PowerPole...

  • Page 10: System Configurations

    GENERAL SYSTEM INFORMATION SYSTEM CONFIGURATIONS Fig. 1.4 Standard Configuration Fig. 1.4 Outrigger Configuration...

  • Page 11: Specifications And Loading Information

    32 ft (or 40 ft with outriggers) Maximum Length 32 ft (Based on 32ft Long Platform) Maximum Platform Width (each side of mast) 28 in Maximum Wind Speed During Operation 35 mi/h Maximum Wind Speed During Erection 25 mi/h Fig. 1.7 888-600-6160 www.reechcraft.com/PowerPole...

  • Page 12: Section - 2 - Assembling The System

    Since the system was likely transported to the jobsite in separate components, it will be necessary to assemble those components prior to erecting the system next to the structure. The PowerPole system can be disassembled to varying degrees for easy transport. For the purpose of this manual, we will assume that the system is completely disassembled during transport to the jobsite.

  • Page 13: Assembling The Base Plate

    Be careful not to cross-thread the connections, but rather move the masts back and forth and up and down until the holes line up and the screw turn freely. Screw the other four screws in place partly before tightening all eight screws. Fig. 2.5 888-600-6160 www.reechcraft.com/PowerPole...

  • Page 14: Assembling Platform Supports

    ASSEMBLING THE SYSTEM CONNECTING THE MASTS (cont’d) Finish by securing the 8 screws on the masts and coupler with a wrench. Fig. 2.6 ASSEMBLING THE PLATFORM SUPPORTS Open the platform latches by pulling both latch pins outward, rotating slightly then releasing. Fig.
  • Page 15 Rotate the spring loaded latch pins back allowing them to “snap” in place. Important: Be sure pins travel completely through the assembly by moving the platform support up and down if necessary. Fig. 2.9 The optional bench support is assembled with the same procedure as the platform. 888-600-6160 www.reechcraft.com/PowerPole...

  • Page 16: Assembling The V-Brace

    ASSEMBLING THE SYSTEM ASSEMBLING THE V-BRACE (optional) Secure the v-brace assembly to the mast with the supplied hardware above the traveler assembly as shown. Fig. 2.10...

  • Page 17: Assembling The Outrigger Base

    With the assembly on the ground as shown, place the outrigger assembly onto the mast approximately 3 in. (8 cm) above the base plate and secure by fastening outrigger to the mast with the supplied hardware. Fig. 2.11 Fig. 2.12 888-600-6160 www.reechcraft.com/PowerPole...

  • Page 18: Section - 3 - Erecting The System

    ReechCraft technical team. Based on the layout plan, determine the location of the standoff tie to connect the top of the mast. Use a ladder to access the wall or obtain roof access to arrive at the mounting location of the standoff tie.
  • Page 19 Complete the connection to the standoff tie by fully securing the swivel joint to the mast. Visually and physically check to ensure the connection is secure before continuing. Fig. 3.4 888-600-6160 www.reechcraft.com/PowerPole...
  • Page 20 ERECTING THE SYSTEM ERECTING THE STANDARD CONFIGURATION (cont’d) At the mast base, it is necessary to ensure the bottom of the mast assembly will not rotate or slide in any direction along the base surface. This can be accomplished by driving spikes into the ground through the holes in the base plate.

  • Page 21: Erecting The Outrigger Configuration

    ReechCraft technical team. Based on the layout plan, determine the location of the mast assembly and where it will be placed on the ground surface. Measure the change in elevation from the base plate position to the screw stabilizer positions.
  • Page 22 (20 cm) the bearing surfaces of the screw stabilizers will need to be cribbed or earth lowered accordingly. If ground conditions are extreme, the installation may require the use of the optional all-terrain outrigger conversion kit. Talk to your local dealer or call ReechCraft for more information.
  • Page 23 Based on the layout plan, determine the location of the V- brace on the structure and adjust it accordingly while the assembly is on the ground. Fig. 3.11 888-600-6160 www.reechcraft.com/PowerPole...
  • Page 24 ERECTING THE SYSTEM ERECTING THE OUTRIGGER CONFIGURATION (cont’d) Important: Before erecting the mast assembly into position, thoroughly examine area from the ground up to be sure there are no electrical lines or other obstructions that will interfere with the erection of the assembly.
  • Page 25 12. During this process, the top of the mast assembly will “stick” slightly to the structure. Pull the mast assembly just away from the structure to allow the mast assembly to equalize itself and then set back against structure. Fig. 3.15 888-600-6160 www.reechcraft.com/PowerPole...
  • Page 26 ERECTING THE SYSTEM ERECTING THE OUTRIGGER CONFIGURATION (cont’d) 13. Note: Lifting the base plate off the ground .75 in. (19 mm) with the screw stabilizers (using only the weight of the mast assembly) helps ensure that the majority of the system bearing force goes into the base plate, leaving the outriggers to act as load stabilizers.
  • Page 27 18. Referring to the layout plan, repeat steps the previous steps as necessary to properly erect each mast assembly. Fig. 3.19 PULL-OUT FORCE FOR V-BRACE TIE BRACKET Pullout Force for Each Screw [2 screws total] 250 lbs (113 kg) [500 lbs total] 888-600-6160 www.reechcraft.com/PowerPole...

  • Page 28: Section - 4 - Platform And Bench Installation

    PLATFORM AND BENCH INSTALLATION PLATFORM AND BENCH INSTALLATION With the mast assemblies in place, reference the layout plan to determine the size and placement of the work platforms and work benches. Place the appropriate length work platform on the platform supports. The work platform should overlap the center of the mast assembly (Fig.
  • Page 29 Complete the bench installation by threading the supplied chains through the cross-member of the bench platform and secure to the traveler and bench support as previous. Fig. 4.4 888-600-6160 www.reechcraft.com/PowerPole...

  • Page 30: Section - 5 - Power System Installation

    The PowerPole System should only be used with electrical power drills that have been tested and recommended for use by ReechCraft or your local dealer. Refer to (Fig. 5.1) for drill and electrical cord requirements. Fig. 5.1...

  • Page 31: Drill Installation

    With the drill and driver indexed to the 8 o’clock position (Fig. 5.4), gently tighten the drill bracket wing nut. Important: Periodically check and adjust the wing nut to ensure a secure fit. 888-600-6160 www.reechcraft.com/PowerPole...

  • Page 32: Power Cord Installation

    Ensure there is sufficient cord for the full height of travel and that the electrical cords will hang vertically down to the ground, without interfering with the PowerPole climbing units or work platform. Protect all cords from any sharp edges...
  • Page 33 Important: Lowering the platform will require the individual control of each drill. Refer to “Operating the System” section of the manual for more information on lifting and lowering the work platform. Fig. 5.7 888-600-6160 www.reechcraft.com/PowerPole...

  • Page 34: Section 6 - Operating The System

    OPERATING THE SYSTEM OPERATING THE WORK PLATFORM Operation should only be carried out by a competent person, and in compliance with all local, state, and federal requirements. Be sure you are wearing the appropriate Person Protective Equipment while operating the system. Load any necessary equipment, tools, and materials securely onto the system.
  • Page 35 10 degree angle of the platform. Never exceed a temporary platform angle of 10 degrees off horizontal. Transfer back and forth on the walkway. Do not conduct work until the platform is level. Fig. 6.4 888-600-6160 www.reechcraft.com/PowerPole...
  • Page 36 OPERATING THE SYSTEM OPERATING THE WORK PLATFORM (cont’d) To simplify raising the platform with one person, it is suggested to use the preferred configuration of an in-line power strip with switch. With the switch in the off position, switch the drills to the forward (lifting) position and lock the triggers to the “ON”...
  • Page 37 12. Do not exit the platform until completely stopped and off the ground less than 2.5 ft (.75 m). Fig. 6.6 13. If your setup requires transferring to another unit or platform, take every precaution necessary to prevent a fall and follow all local, state, and federal safety guidelines. 888-600-6160 www.reechcraft.com/PowerPole...

  • Page 38: Passing A Middle Tie

    OPERATING THE SYSTEM PASSING A MIDDLE TIE When using the outrigger base at heights greater than 24 ft (7.3 m) the system must be tied into the structure. If not using the outrigger configuration, the system shall be tied at all times. At heights greater than 24 ft (7.3 m), the mast assembly shall also be supported by intermediate ties every 16 ft (4.9 m) or less.
  • Page 39 Secure a 6.5 ft (2 m) rope to the end of the tie to help rotate the tie back into place once above it. Be sure there is adequate distance to clear the tie with the work platform before continuing. Fig. 6.9 Proceed by elevating the platform just past the tie. Fig. 6.10 888-600-6160 www.reechcraft.com/PowerPole...
  • Page 40 OPERATING THE SYSTEM PASSING A MIDDLE TIE (cont’d) Stop the platform, pull the rope to rotate the tie back into position, and reconnect and secure the tie to the mast. Be sure the rope is contained properly to not interfere with operation of the platform and tie.

  • Page 41: Section 7 - Transport, Storage And Maintenance

    It is recommended to use a full enclosure for transport if possible. STORAGE The PowerPole System was designed for rugged outdoor use and it is suited to be stored outdoors. However, storing the system indoors is advised to maximize the life span of your investment. Keep the system component inventory organized and labeled with a physical record of component inspection and maintenance.

  • Page 42: Inspection And Maintenance Logs

    TRANSPORT, STORAGE, AND MAINTENANCE Inspection and Maintenance Logs...
  • Page 43 TRANSPORT, STORAGE, AND MAINTENANCE DAILY INSPECTION AND MAINTENANCE LOG (1 OF 2) Competent Person (Print) Date of Inspection Company Name Jobsite Signature of Competent Person Comments 888-600-6160 www.reechcraft.com/PowerPole...
  • Page 44 TRANSPORT, STORAGE, AND MAINTENANCE DAILY INSPECTION AND MAINTENANCE LOG (2 OF 2) Component Inspection/Action Inspect input shaft for wear or damage. If hex is rounded or Gearbox damaged in any way replace immediately. Inspect the lock lever for any damage or excessive wear. Ensure torsion spring returns the lock lever to rest position freely and quickly.
  • Page 45 TRANSPORT, STORAGE, AND MAINTENANCE WEEKLY INSPECTION AND MAINTENANCE LOG (1 OF 2) Competent Person (Print) Date of Inspection Company Name Jobsite Signature of Competent Person Comments 888-600-6160 www.reechcraft.com/PowerPole...
  • Page 46 Inspect casting of gearbox for any Gearbox damage or leaks. Replace gearbox or call your dealer or ReechCraft for replacement parts. While holding the lock lever up, lower the climbing unit. Be sure that the lock lever can be held in the up position.
  • Page 47 20 inches off the ground, load 750 lbs and secure to the unit (no work platforms etc.). Make sure you can lift approximately 750 lbs without stalling. If not, call your dealer or contact ReechCraft for recommendations or service parts. Visually inspect all welds for any cracking or excessive rust.
  • Page 48 Reechcraft Inc. 845 34th St N Fargo, ND 58102 888.600.6160 www.reechcraft.com/PowerPole...

Table of Contents