Reechcraft PowerLift PL50 Operators Safety Manual
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Reechcraft PowerLift PL50 Operators Safety Manual

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PL50
OPERATOR'S SAFETY MANUAL
P/N 4026425

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  • Page 1 PL50 OPERATOR’S SAFETY MANUAL P/N 4026425...

  • Page 2: Foreword

    The purpose of this manual is to provide safe and proper operating procedures for anyone utilizing the benefits of this machine. Because we at ReechCraft, Inc. are always working to improve our products, processes and procedures, we reserve the right to make changes without prior notice.

  • Page 3: Contact

    DANGER NOTICE WARNING REECHCRAFT, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT REECHCRAFT TO ENSURE THAT CAUTION THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. NOTICE REECHCRAFT MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES...

  • Page 4: Table Of Contents

    Operator Requirements ..............16 Operator Responsibilities .............. 16 2.2 PREPARATION, INSPECTION AND MAINTENANCE ......17 Pre-Start Inspection ............... 17 2.3 DAILY WALK-AROUND INSPECTION ............. 18 Walk-Around Inspection Components ..........19 2.4 FUNCTION CHECK ................... 24 Function Check Items ..............24 PowerLift by ReechCraft...
  • Page 5 5.1 INTRODUCTION ..................41 5.2 DECAL CONTENTS AND LOCATION ..........41-43 5.3 SPECIFICATIONS ..................44 Machine Specifications ..............44 SECTION - 6 - OUTDOOR OPTION ..............46 6.1 GENERAL INFORMATION ............... 46 6.2 MEASURING WIND SPEED ..............47 888-600-6160 www.reechcraft.com/powerlift...
  • Page 6 Mast Track Misalignment .............. 55 Mast Connector Wear ..............55 Machine Log ................... 56 SECTION - 8 - TROUBLESHOOTING ............... 57 8.1 GENERAL ....................57 Troubleshooting Information ..............57 SECTION - 9 - EC DECLARATION OF CONFORMITY ........59 PowerLift by ReechCraft...
  • Page 7 7-1. Mast/Track Alignment ...................55 LIST OF TABLES 1-1. Minimum Approach Distances (M.A.D) ............11 2-1. Inspection and Maintenance ................18 5-1. Decal Contents and Location ...............41 5-2. Machine Specifications ................44 7-1. Preventive Maintenance and Inspection Schedule ........52 8-1. Troubleshooting Guide .................58 888-600-6160 www.reechcraft.com/powerlift...

  • Page 8: Section - 1 - Safety Precautions

    Be sure that all occupants of the machine wear appropriate personal protection equipment (PPE) for the conditions. If there are any questions regarding safety, training, maintenance, inspection, DANGER application or operation of the machine, please contact ReechCraft. WARNING FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS CAUTION MANUAL COULD RESULT IN MACHINE DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

  • Page 9: Work Site Inspection

    • Machine can be operated in ambient air temperature of -20°F to 135°F (-29°C to 57°C). Consult ReechCraft for operation outside of this range. Machine performance may be affected in very hot or cold conditions. Machine Inspection •...

  • Page 10: Operation

    • Never operate a machine that is not working properly. If a malfunction occurs, shut down the machine and contact ReechCraft. • Unless in an emergency, do not allow personnel to tamper with, or operate the machine from the ground with personnel on the platform.

  • Page 11: Electrocution Hazard

    Over 200KV to 350KV 20 (6) Over 350KV to 500KV 25 (8) Over 500KV to 750KV 35 (11) Over 750KV to 1000KV 45 (14) NOTE: This requirement shall apply except where employer, local or governmental regulations are more stringent. 888-600-6160 www.reechcraft.com/powerlift...

  • Page 12: Tipping Hazards

    Note: the platform will not release from its docked position unless each outrigger is in its proper position, fully extended and bearing weight. PowerLift by ReechCraft...
  • Page 13 • If the mast or platform is caught so that one or more of the outrigger bearing pads are off the ground, the operator must be removed before attempting to free the machine. 888-600-6160 www.reechcraft.com/powerlift...

  • Page 14: Crushing And Collisions Hazards

    Disconnect power to overhead cranes. • Warn personnel not to work, stand or walk under an elevated platform. Position barricades on the floor as necessary. PowerLift by ReechCraft...

  • Page 15: Maneuvering, Transporting And Lifting

    Do not attempt to transport assembled machine by forklift. • Be sure to lock two or more of the casters before leaving the machine unattended. • Use extreme caution when transporting the machine on a slope in the upright position. 888-600-6160 www.reechcraft.com/powerlift...

  • Page 16: Section - 2 - Preparation And Inspection

    The exercise of good judgment, safety control, and caution in evaluating each situation is the responsibility of the Operator. The Operator must shut down the machine in the event of a malfunction or other unsafe condition of the machine or job site. PowerLift by ReechCraft...

  • Page 17: Preparation, Inspection And Maintenance

    6. Drill Selection Criteria - Refer to Section 3.2. Function Check - Once the Walk-Around Inspection is complete, perform a function check of all systems in an area free of all over- head or ground level obstructions. Refer to Section 2.4 for additional information. 888-600-6160 www.reechcraft.com/powerlift...

  • Page 18: Daily Walk-Around Inspection

    PREPARATION & INSPECTION The following table outlines the periodic machine inspection and maintenance recommended by ReechCraft. Consult local regulations for further requirements. The frequency of inspections and required maintenance must be increased if the machine is exposed to harsh conditions, increased use or if the machine is used in a severe manner.

  • Page 19: Walk-Around Inspection Components

    NOTE: Do not overlook the underside of the chassis. Check this area for corrosion, debris and cracks. NOTE: The Mast and Climbing Unit should be clean and free of grease, oil and dirt. Do not lubricate the Mast or Climbing Unit components. Walk-Around Inspection Components Figure 2-1 - Inspection Points 888-600-6160 www.reechcraft.com/powerlift...
  • Page 20 4. Climbing Unit - Check for visible cracks or corrosion. Check guide rollers for visible wear and proper alignment. Check to be sure all fasteners and interlock pins are tight and functioning properly. (See Figure 2-3) Outrigger Retaining Pin Fig 2-2 - Bubble Level PowerLift by ReechCraft...

  • Page 21: Climbing Unit

    PREPARATION & INSPECTION Figure 2-3 - Climbing Unit Platform Mount Opening Guide Rollers Drive Shaft Brake Gearbox Interlock Pin 888-600-6160 www.reechcraft.com/powerlift...
  • Page 22 Track Sections - Check that the teeth of all the track sections are not excessively worn (5 mm tooth remaining), bent, misshapen or missing. (See Figure 2.4) Manual Descent Crank Figure 2-5 - Location of Manual Decent Crank PowerLift by ReechCraft...
  • Page 23 (See Figure 2-6) Mount Pins Entry Gate Mount Pins Mount Pin Openings Input Hex Shaft Platform Retaining Mount Pin Openings Entry Gate Figure 2-6 - Platform Mounting and Retaining Pins 888-600-6160 www.reechcraft.com/powerlift...

  • Page 24: Function Check

    4. Mast Connectors - Check to be sure the components of the Mast Connectors are present, undamaged, clear of debris and in good working condition. (See Figure 2-7) NOTE: Be sure the top mast Termination Plate is present, undamaged and securely attached to the mast section. PowerLift by ReechCraft...

  • Page 25: Mast Connectors

    PREPARATION & INSPECTION Figure 2-7 - Mast Connectors Connector Pin Top Termination Opening Plate Lever Connector Cam Lever Pins Lock 888-600-6160 www.reechcraft.com/powerlift...

  • Page 26: Section - 3 - Machine Operation

    The operator is responsible for following sound safety practices. 3.2 Machine Description The ReechCraft PowerLift is a drill powered aerial work platform (AWP). The removable platform is mounted to an elevating climbing unit that combines up to four (4) modular mast sections that are stacked and fixed to a base mast on a movable chassis.
  • Page 27 Horizontal Transport Wheel The primary control of the machine is the drill motor. NOTE: Be sure to follow the recommended drill motor specifications for safe operation and best machine performance. Figure 3-1 Fully Stowed Machine (2 of 2) 888-600-6160 www.reechcraft.com/powerlift...

  • Page 28: Drill Motor

    MACHINE OPERATION Drill Motor ReechCraft recommends a cordless drill of at lease 18V capacity or a corded drill of at least 7 amps. Ensure the drill motor’s optional “Hammer” setting is disabled and the drill motor is in “Drill” mode.

  • Page 29: Machine Operation

    OUTRIGGERES HAVE BEEN PROPERLY INSTALLED AND STABLIZED, THE MACHINE IS NOT WORKING PROPERLY AND MUST NOT BE USED UNTIL IT IS INSPECTED AND REPAIRED BY A QUALIFIED PERSON. NOTICE NOTE: Do not attempt to enter or exit the platform unless it is fully lowered. 888-600-6160 www.reechcraft.com/powerlift...

  • Page 30: Machine Setup

    MACHINE OPERATION 3.4 Machine Setup Because the ReechCraft PowerLift is a modular operator assembled machine, the platform, each outrigger and mast section can be removed to reduce weight as the situation requires. NOTE: For the purposes of this section, it is assumed that the machine is in it’s fully stowed configuration.

  • Page 31: Elevating

    Stop using the drill motor if any part of it becomes excessively hot. Wait until the drill motor has cooled down before continuing operation. Figure 3-5 Drill Motor Operation / Elevating 888-600-6160 www.reechcraft.com/powerlift...

  • Page 32: Joining Mast Sections

    Lever Press both cam levers down and With the cam lever in the down in at the same time. position, be sure the cam lever lock springs automatically into the locked position. PowerLift by ReechCraft...

  • Page 33: Separating Mast Sections

    The platform Manual Decent Crank (See Figure 2-5) is provided to: Allow the machine operator to lower the platform in the event that the drill motor loses power or contains insufficient power to lower the platform. For emergency operation please see section 4 - Emergency Procedures. 888-600-6160 www.reechcraft.com/powerlift...

  • Page 34: Maneuvering And Transport

    • Be sure to maintain a firm grasp of the handle at all times during transport. • Familiarize yourself with the terrain and identify and avoid any overhead or ground hazards before tilting back and transporting. PowerLift by ReechCraft...
  • Page 35 TAKE PRECAUTIONS TO AVOID MANUAL HANDLING INJURIES. USE PROPER LIFTING TECHNIQUES; BEND AT THE KNEES ONLY, NEVER TWIST YOUR BACK WHEN HOLDING OR CARRYING A LOAD, AND/OR GET HELP . NOTICE ONLY CARRY ONE COMPONENT AT A TIME. 888-600-6160 www.reechcraft.com/powerlift...

  • Page 36: Parking And Storage

    USE OF EXCESSIVE FORCE WHEN SECURING MACHINE CAN CAUSE DAMAGE TO THE MACHINE. Secure the machine to the transport vehicle with adequately rated ropes or straps. Do not over stress such devices and place a buffer between the device and any part of the machine. PowerLift by ReechCraft...

  • Page 37: Section - 4 - Emergency Procedures

    IF THE BATTERY OF THE DRILL IS DISCHARGED OR IF THERE IS A LOSS CAUTION OF POWER WHILE THE UNIT IS ELEVATED, DO NOT CLIMB OUT OF THE PLATFORM. USE THE MANUAL DESCENT CRANK TO LOWER THE PLATFORM. NOTICE 888-600-6160 www.reechcraft.com/powerlift...

  • Page 38: Discharged Battery Or Loss Of Power

    Remove the manual descent crank from the mounting clip inside the platform. Engage the drive shaft with the manual crank. Push down on the top of the handle to disengage the drive shaft brake and wind counterclockwise until the platform lowers fully. (See Figure 4-1) PowerLift by ReechCraft...

  • Page 39: Operator Unable To Control The Machine

    Fix loop of strap to end of retraction tool. Attach loop to hook at base of climbing unit. Crank clockwise to lower. Attach winch to base mast and unwind strap. Retraction Tool Remove and extend retraction tool. 888-600-6160 www.reechcraft.com/powerlift...

  • Page 40: Platform Caught Overhead

    4.2 Incident Notification ReechCraft, Inc must be notified immediately of any incident involving a ReechCraft product. Even if no injury or property damage is evident, the factory should be contacted by telephone and provided with the necessary details. Contact:...

  • Page 41: Section - 5 - General Specifications

    This section of the manual provides operating specifications and information necessary for the proper maintenance of this machine. 5.2 Decal Contents & Location CHASSIS / BASE MAST Type ReechCraft Part Number Bubble Level 4026021 Emergency Retraction Procedure 4026015 Retraction Winch Mount...

  • Page 42: Chassis/Base Mast Decal Locations

    GENERAL SPECIFICATIONS Figure 5-1 Chassis / Base Mast Decal Locations Figure 5-2 Climbing Unit Decal Locations Outdoor Only See Section 6 PowerLift by ReechCraft...
  • Page 43 GENERAL SPECIFICATIONS Figure 5-3 Platform Decal Locations INSIDE Figure 5-4 Outrigger Decal Locations 888-600-6160 www.reechcraft.com/powerlift...

  • Page 44: Specifications

    471 mm Distance from Wall Front 261 mm 261 mm 5.0 m Erected Mast Height 5.0 m 4.34 m Max Platform Height 4.34 m 6.34 m Max Working Height* 6.34 m *Based on Platform Height plus 2 m PowerLift by ReechCraft...

  • Page 45: Machine Specifications

    GENERAL SPECIFICATIONS Figure 5-5 Machine Specifications 888-600-6160 www.reechcraft.com/powerlift...

  • Page 46: Section - 6 - Outdoor Option

    See Fig 6-1 for location of Outdoor Use Option components. Figure 6-1 Outdoor Use Option Components INDOOR OUTDOOR Anemometer in Protective Case Counterweights (Each Side) PowerLift by ReechCraft...

  • Page 47: Measuring Wind Speed

    2). Unit of Air velocity: m/s, Km/hr, ft/min, Average air velocity Knots, mph. Max air velocity 3). Measuring mode: CU: current air Power velocity, MAX: max air velocity, AVG: Average Air Velocity 888-600-6160 www.reechcraft.com/powerlift...

  • Page 48: Section - 7 - Service And Maintenance

    Due to our commitment to continuous improvement, ReechCraft reserves the right to make specification changes without prior notification. Contact DANGER ReechCraft for updated information.

  • Page 49: Maintenance Safety

    PLATFORM HAS BEEN SAFELY RESTRAINED FROM ANY MOVEMENT. • BEFORE MAKING ANY ADJUSTMENTS OR PERFORMING ANY OTHER MAINTENANCE ON THE MACHINE, SHUT OFF ALL POWER. • KEEP ALL OUTRIGGERS AND ATTACHMENTS STOWED IN THEIR PROPER PLACE. • USE ONLY APPROVED, NONFLAMMABLE CLEANING SOLVENTS. 888-600-6160 www.reechcraft.com/powerlift...

  • Page 50: Machine Preparation, Inspection And Maintenance

    It is important to establish a comprehensive inspection and preventative maintenance program. Table 2-1 outlines the periodic machine inspection and maintenance recommended by ReechCraft. Consult your local, regional or national regulations for further requirements. Note: the frequency of inspections must increase as environment and frequency of use requires.

  • Page 51: Annual Machine Inspection

    5 Year Machine Inspection and Track Replacement he Mast Coupling Pins, Cam Locks, Track and Climbing Unit must be inspected and the track replaced by an authorized ReechCraft Service Center when: • The track is worn beyond specification (5 mm) (See Figure 6-1) •...
  • Page 52 1,5,7 Casters 3,4,7 3,4,7 Rough Terrain Wheels 3,4,7 3,4,7 Drill 7,11 7,11 7,11 Drive Shaft Brake 1,3,7,8 1,3,7,8 1,3,7,8 Manual in Storage Container Decals installed and secure No unauthorized modifications Fasteners and pins Function test 13 (Delivery) PowerLift by ReechCraft...

  • Page 53: Servicing And Maintenance Guidelines

    Do not partially disassemble or reassemble one part and then start another. Always recheck your work to assure that nothing has been overlooked. Do not make any adjustments, other than those recommended, without obtaining proper approval. 888-600-6160 www.reechcraft.com/powerlift...

  • Page 54: Decal Replacement

    The periodic inspection shall cover all mast track sections on the machine. Mast Track sections must be replaced by an Authorized ReechCraft Service Center. Conditions such as the following shall be sufficient reason for questioning continued use of the machine or increasing the frequency of inspection.

  • Page 55: Mast Track Wear

    Mast Connector. If any part of the connector is worn or and excessively loose when properly coupled and locked together, it must be replaced before machine use may resume. Figure 7-1 Mast / Track Alignment 5 mm Wear (5 mm) Bent, Misshapen .020 .75 mm Connector Wear 888-600-6160 www.reechcraft.com/powerlift...

  • Page 56: Machine Log

    SERVICE & MAINTENANCE MACHINE LOG Record Type: 1) Examination 2) Test 3) Major Alteration 4) Repair Information Date Record Type Notes PowerLift by ReechCraft...

  • Page 57: Section - 8 - Troubleshooting

    This means that problems for which the probable cause and remedy may be immediately obvious are not listed in this section. 888-600-6160 www.reechcraft.com/powerlift...

  • Page 58: Troubleshooting Guide

    One or more castors are damaged Replace the damaged castor Climbing Unit jumps or lurches while elevating Track is damaged and missing Replace the track section* teeth Figure 8-1 Troubleshooting Guide *Performed by Authorized ReechCraft Service Center PowerLift by ReechCraft...

  • Page 59: Section - 9 - Ec Declaration Of Conformity

    SECTION 9 EC DECLARATION OF CONFORMITY Product: PowerLift Models: PL50 Manufacturer: ReechCraft Inc., USA European Representative / Technical file compiled by: TÜV Nederland QA B.V. PO box 120, 5680 AC Best, the Netherlands Notified Body number: 1231 Notified body of EC type-examination: TÜV Nederland QA B.V.
  • Page 60 ReechCraft Inc. P .O. Box 2426 Fargo, ND 58108 888.600.6160 www.reechcraft.com/powerlift...

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