1. Manuals
  2. Brands
  3. Reechcraft Manuals
  4. Lifting Systems
  5. PowerMAST
  6. Operators safety manual

Reechcraft PowerMAST Operators Safety Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
OPERATOR'S SAFETY MANUAL
4026288

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PowerMAST and is the answer not in the manual?

Questions and answers

Related Manuals for Reechcraft PowerMAST

Summary of Contents for Reechcraft PowerMAST

  • Page 1 OPERATOR’S SAFETY MANUAL 4026288...

  • Page 2: Safety Alert Symbols And Safety Signal Words

    This manual may not be reproduced, photocopied, copied, duplicated, or translated without prior written consent from ReechCraft, Inc. This ReechCraft, Inc. product is patented and protected in the United States US Patent 6981573. All other US and International Patents Pending.

  • Page 3: Contact Information

    THAT MAY HAVE BEEN ISSUED FOR THIS PRODUCT. REECHCRAFT, INC. SENDS SAFETY-RELATED BULLETINS TO THE OWNER ON RECORD OF THIS MACHINE. CONTACT REECHCRAFT TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. REECHCRAFT MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE OUR...

  • Page 4: Safety Guidelines

    9. Never make modifications to the system. Always use factory manufactured parts on the system. Modifications to the system, or configurations in a manner other than what is detailed in this manual and other ReechCraft publications, will void the warranty and could lead to equipment damage or personal injury.
  • Page 5 20. Wind speeds must not exceed 25 mph (11.2 m/s) for the outdoor freestanding system during erection and dismantling. In service, wind speeds must not exceed 35 mph (15.6 m/s) for the wall-tied system. 21. For repairs or service questions, contact your local dealer or call ReechCraft customer service. reechcraft.com/powermast 888-600-6160...

  • Page 6: Table Of Contents

    Securing the Mast Tie ..................... 36 Finish Erecting the Freestanding System .............. 38 SECTION 4 - POWER SYSTEM INSTALLATION 4.0 Power System Installation ..................39 4.1 Driver Installation ....................40 4.2 Drill Installation ....................... 41 4.3 Power Cord Installation ..................42 PowerMast by ReechCraft...
  • Page 7 5.0 Operating the Work Platform ..................44 SECTION 6 - TRANSPORT + STORAGE 6.0 Transport + Storage ....................46 Transport ........................46 Storage ........................46 SECTION 7 - INSPECTION + MAINTENANCE 7.0 Inspection + Maintenance ..................47 SECTION 8 - WARRANTY ....................53 reechcraft.com/powermast 888-600-6160...
  • Page 8 3.10 Stacking the Masts ....................31 3.11 Anchoring the Upper Tie ..................32 3.12 Staggering the Ties for Maximum Working Height ..........33 3.13 Outrigger Footprint ....................34 3.14 Leveling the Base ....................34 3.15 Spacing the Ties ...................... 35 PowerMast by ReechCraft...
  • Page 9 4.3 Securing the Cords ....................42 4.4 Cord Management ....................42 4.5 Power Cord Installation ..................43 5.0 Moving Parts ......................44 5.1 Lock Lever with Ratchet ..................44 5.2 Operating the Work Platform ................. 44 5.3 Lowering and Stopping ..................45 reechcraft.com/powermast 888-600-6160...

  • Page 10: Section 1 - General System Information

    SECTION 1 GENERAL SYSTEM INFORMATION 1.0 System Configurations Figure 1.0 - Wall-tied System Configuration - Single Mast/ Twin Mast Figure 1.1 - Freestanding System Configuration - Single Mast/Twin Mast PowerMast by ReechCraft...

  • Page 11: Climbing Unit

    GENERAL SYSTEM INFORMATION 1.1 Climbing Unit Figure 1.2 - Climbing Unit Drill Bracket with Adjustable Lock Collar Lock Lever 3/8 in. Nut Driver Gearbox Platform Hold Down Assembly Overspeed Brake Platform Support Latch Pins reechcraft.com/powermast 888-600-6160...

  • Page 12: Mast + Base Assembly

    GENERAL SYSTEM INFORMATION 1.2 Mast + Base Assembly Figure 1.3 - Wall-tied System Base 5 ft (1.5 m) Mast Section Base PowerMast by ReechCraft...

  • Page 13: Platform Support Assembly

    GENERAL SYSTEM INFORMATION Figure 1.4 - Freestanding System Base 1.3 Platform Support Assembly Figure 1.5 - Platform Support Assembly Rear Hold Down Bracket Platform Support reechcraft.com/powermast 888-600-6160...

  • Page 14: Wall-Tied System Assembly

    GENERAL SYSTEM INFORMATION 1.4 Wall-tied System Assembly Figure 1.6 - Wall-tied System Assembly Wall-tie Mount Adjustable Bracket Extension Tube Figure 1.7 - Tri-mast Tie PowerMast by ReechCraft...

  • Page 15: Specifications

    Wall-tied System Assembly Stowed 11 in. x 5 in. x 5 in. (278 mm x 127 mm x 127 mm) Wall-tied System Base 10 in. x 10 in. x 3 in. (254 mm x 254 mm x 76 mm) reechcraft.com/powermast 888-600-6160...

  • Page 16: Wall-Tied System Configuration

    Maximum Work Height 200 ft (61.0 m) † Based on standard tie with no platform or tie extensions. Call ReechCraft for more options. While erecting/dismantling only, the maximum platform height above the lower tie may temporarily increase but shall not exceed 13 feet (four meters). Platform must be uniformly loaded to avoid large cantilever forces on the mast.

  • Page 17: Wall-Tied System Configuration

    GENERAL SYSTEM INFORMATION Figure 1.8 - Wall-tied System Configuration † † † † † reechcraft.com/powermast 888-600-6160...

  • Page 18: Freestanding System Configuration

    Base Width 30 in. (762 mm) Standard: 20 in. (508 mm) Platform Clearance (Retracted) Alternate Position: 10 in. (254 mm) Platform Width 20-33 in. (508-838 mm) Platform Length (Twin Mast System) No Maximum if Under Rated Load PowerMast by ReechCraft...

  • Page 19: Freestanding System Configuration

    GENERAL SYSTEM INFORMATION Figure 1.9 - Freestanding System Configuration reechcraft.com/powermast 888-600-6160...

  • Page 20: Section 2 - Layout Planning

    • Component quantities: - Climbing units - Platform supports - Platforms - Masts - Wall-ties - Bases • Accessory items: - Drills - Cords - power source location or generator needed - Cribbing or sill needed (extreme setups only) PowerMast by ReechCraft...

  • Page 21: Ground Preparation

    Maximum Ground Pressure on Base (200 ft + 750 lb Load) 24 psi (1.69 kg/sq cm) Actual system weight is less for heights less than 200 feet (70 meters). The freestanding system base configurations would also weigh less. reechcraft.com/powermast 888-600-6160...

  • Page 22: Wall-Tied System Planning

    • Position the mast horizontally on the ground (track up) and slide on the climbing unit (gearbox up), engaging the gearbox drive gear to the mast track. (See Figure 2.1) Figure 2.1 - Loading the Mast Gearbox Faces Up Track Faces Up Load Mast PowerMast by ReechCraft...

  • Page 23: Connecting The Masts

    2. Rotate the cam lever lock until it stops in aligned and facing toward the platform. the center position. Lever 3. Press both cam levers down and 4. Be sure the cam lever lock springs in at the same time. automatically into the locked position. reechcraft.com/powermast 888-600-6160...

  • Page 24: Section 3 - Erecting The System

    Be sure all components have been inspected and maintained in accordance with product labels on the unit, information contained in this manual, and any other documents supplied by the ReechCraft service team. Fasten the tie to the mast near the top with two 3/8-inch x 3/4-inch screws and hand tighten.
  • Page 25 4. Move the mast to the desired position and tighten the extension tube bolts. 5. Fully secure every bolt connection on the tie before proceeding. Important: The tie must be anchored securely using pull-out force (see Table 2.2). Figure 3.1 - Anchoring the Tie to the Wall reechcraft.com/powermast 888-600-6160...
  • Page 26 Figure 3.2 - Erecting the Base Unit No Rotation Anchor Point • To assemble the platform support, rotate the pins up and remove. (See Figure 3.3) Figure 3.3 - Assembling the Platform Support Rotate and Remove the Pin PowerMast by ReechCraft...
  • Page 27 • Measure the platform bottom to the midrail top. Position the support so the top rail is just below the gearbox. (See Figure 3.4) Figure 3.4 - Positioning the Platform Support Midrail Top Midrail Height Platform Bottom Midrail Height reechcraft.com/powermast 888-600-6160...

  • Page 28: Attaching The Platform To The Supports - Single Mast

    • Attach the platform to the platform support(s). (See Figures 3.5 and 3.6) Figure 3.5 - Attaching the Platform to the Supports - Single Mast Attached Platform Support Figure 3.6 - Attaching the Platform to the Supports - Twin Mast Attached Platform Support PowerMast by ReechCraft...
  • Page 29 10-degree angle for emergency one-operator descent. Be sure the platform only moves slightly side to side, but does not lift off the platform support in a way that creates an unstable platform, especially while walking on a cantilevered section of the platform. reechcraft.com/powermast 888-600-6160...

  • Page 30: Connecting The Masts

    • Add height by raising the platform approximately three inches (76.2 mm) below the top of the mast. Connect the masts. (See Figures 2.4 and 3.8) Note: Refer to Section 4.0 for power system installation. Figure 3.8 - Connecting the Masts Mast Section PowerMast by ReechCraft...

  • Page 31: Fastening The Ties

    • Fasten the ties to the mast in the platform before stacking. (See Figure 3.9) Figure 3.9 - Fastening the Ties • Stack the masts and raise up to the untied ties. (See Figure 3.10) Figure 3.10 - Stacking the Masts reechcraft.com/powermast 888-600-6160...
  • Page 32 Figure 3.11 - Anchoring the Upper Tie Upper Tie 18 ft (5.5 m) Maximum Tie Spacing Maximum Platform Height Above the Lower Tie While Doing Work: Single Mast Wall-tied: 0 ft (0 m) Twin Mast Wall-tied: 5 ft (1.5 m) Lower Tie PowerMast by ReechCraft...
  • Page 33 (59.1 meters) or working height of 200 feet (61 meters). Where possible, it is preferred to stagger the ties to increase platform rigidity. (See Figure 3.12) Figure 3.12 - Staggering the Ties for Maximum Working Height 200 ft (61 m) Maximum Working Height Staggered Ties Add Rigidity reechcraft.com/powermast 888-600-6160...

  • Page 34: Erecting The Freestanding System

    • Adjust the position of the outriggers to create the footprint shown in Figure 3.13. Important: This is the normal position the outriggers should be in to achieve the full ratings of the system. Consult your local dealer or ReechCraft customer service for information on alternative configurations.
  • Page 35 • Space the ties every 10 feet or less. (See Figure 3.15) Important: Do not elevate more than five feet above the tie directly below the platform. Figure 3.15 - Spacing the Ties 10 ft (3 m) Maximum reechcraft.com/powermast 888-600-6160...

  • Page 36: Securing The Mast Tie

    Fasten the mast tie to both rear masts by securing the hex nuts. Secure all four nuts. (See Figure 3.16) Figure 3.16 - Securing the Mast Tie Fasten Ties Fasten Ties to the to the Rear Mast Rear Mast PowerMast by ReechCraft...
  • Page 37 Figure 3.17 - Hex Nuts on the Front Mast Secured Hex Nuts Important: Be sure all six fasteners are securely fastened before proceeding to erect more masts. Use a level to ensure your masts keep straight and vertical during the assembly. reechcraft.com/powermast 888-600-6160...

  • Page 38: Finish Erecting The Freestanding System

    Important: Be sure to have a tie at the top of the freestanding system to ensure stability. Always keep an evenly distributed load on the platform while erecting. An unbalanced load could result in a curved tower installation. PowerMast by ReechCraft...

  • Page 39: Section 4 - Power System Installation

    The PowerMast system should only be used with electrical power drills that have been tested and recommended for use by ReechCraft or your local dealer. (See Table 4.0) Table 4.0 - Drill and Electrical Cord Specifications...

  • Page 40: Driver Installation

    Secure the driver to the drill by tightening the chuck with the chuck key. Keyless chucks are not permitted. (See Figure 4.0) Figure 4.0 - Driver Installation Keyed Chuck Only PowerMast by ReechCraft...

  • Page 41: Drill Installation

    Adjust the drill so the cord is out of the way (see Figure 4.2) and tighten the drill bracket wing nuts. Important: Periodically check and adjust the wing nuts to ensure a secure fit. Figure 4.2 - Adjusting the Drill Adjust the Drill Cord is Out of the Way reechcraft.com/powermast 888-600-6160...

  • Page 42: Power Cord Installation

    Ensure there is sufficient cord length for the full height of travel and that the electrical cords will hang vertically down to the ground, without interfering with the PowerMast system, climbing units, or work platform. Protect all cords from any sharp edges or locations that could cause wear or damage to the cords.

  • Page 43: Power Cord Installation

    This configuration enables one lead to hang down to the ground circuit, making cord management easier. (See Figure 4.5) Figure 4.5 - Power Cord Installation Circut-protected Large, Brightly Colored Extension Leads Recommended (See Table 4.0) reechcraft.com/powermast 888-600-6160...

  • Page 44: Moving Parts

    If only one person is on the platform, it is allowable to adjust the platform up to 10 degrees Two People to reposition the platform to a Lift and Lower different height. (See Figure 5.2) Simultaneously PowerMast by ReechCraft...
  • Page 45 In the unlikely event that the system becomes unstable during lowering, drop the lock lever immediately. (See Figure 5.3) Figure 5.3 - Lowering and Stopping Lift and Hold When Lowering Release to Stop reechcraft.com/powermast 888-600-6160...
  • Page 46 It is recommended to use a full enclosure for transport if possible. Storage The PowerMast system was designed for rugged outdoor use and it is suited to be stored outdoors. However, storing the system indoors is advised to maximize the life span of your investment.
  • Page 47 INSPECTION + MAINTENANCE 7.0 Inspection + Maintenance Proper and timely maintenance will help ensure the PowerMast system performs safely, efficiently, and without trouble. Follow these guidelines for inspection and maintenance. Included on the following pages are logs for daily, weekly, and annual inspection and maintenance.
  • Page 48 Ensure that the guardrails are in place and functioning Work Platform properly. Check the cords and the nut driver. Be sure that the Drills nut driver is securely fastened. Discard or repair any damaged electrical cords. Cords/Powerboards Check for any damage. Discard or repair immediately. PowerMast by ReechCraft...
  • Page 49 INSPECTION + MAINTENANCE WEEKLY INSPECTION AND MAINTENANCE LOG (1 OF 2) Competent Person (Print) Date of Inspection Company Name Jobsite Signature of Competent Person Comments reechcraft.com/powermast 888-600-6160...
  • Page 50 Make sure the bolts are secure. Inspect the casting Gearbox of the gearbox for any damage or leaks. Replace the gearbox or call your local dealer or ReechCraft for replacement parts. While holding the cam lever lock up, lower the climbing unit.
  • Page 51 INSPECTION + MAINTENANCE ANNUAL INSPECTION AND MAINTENANCE LOG (1 OF 2) Competent Person (Print) Date of Inspection Company Name Jobsite Signature of Competent Person Comments reechcraft.com/powermast 888-600-6160...
  • Page 52 1.6 ft (0.5 m) off the ground, load 1000 lbs (454 kg) and secure to the unit (no work platforms, etc.). Make sure the PowerMast can lift approximately 1000 lbs (454 kg) without stalling. If not, call your local dealer or contact ReechCraft for recommendations or service parts.
  • Page 53 ReechCraft product (the “end user”) and is a “manufacturer’s” warranty provided directly by ReechCraft to the end user, effective on the end user’s original date of purchase. For purposes of this end-user warranty, an authorized reseller of ReechCraft product shall be referred to herein as “reseller.”...
  • Page 54 September 1, 2018; (d) normal wear and tear; (e) that has been installed other than per the product’s instruction guidelines; (f) that has been improperly maintained or maintained, altered, modified, or repaired by someone other than ReechCraft or a ReechCraft authorized service center; (g) on which the serial number has been altered, removed, or rendered illegible;...
  • Page 55 END USER’S USE OR INABILITY TO USE THE PRODUCT. ANY REPAIR OF THE PRODUCT UNDERTAKEN WITHOUT PRIOR WRITTEN AUTHORIZATION FROM REECHCRAFT WILL VOID THIS WARRANTY. These warranties give the end user specific legal rights. As the end user, you may also have other rights which may vary from state to state.
  • Page 56 ReechCraft, Inc. 845 34th St S Fargo, ND 58102 888-600-6160 reechcraft.com/powermast...

Table of Contents