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Reechcraft PowerLift PL65 Operators Safety Manual

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PL65
OperatOr's safety Manual
P/N 4027516

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Summary of Contents for Reechcraft PowerLift PL65

  • Page 1 PL65 OperatOr’s safety Manual P/N 4027516...

  • Page 2: Foreword

    The purpose of this manual is to provide safe and proper operating procedures for anyone utilizing the benefits of this machine. Because we at ReechCraft, Inc. are always working to improve our products, processes and procedures, we reserve the right to make changes without prior notice.

  • Page 3: Contact

    BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT. NOTICE DANGER NOTICE WARNING REECHCRAFT, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT REECHCRAFT TO ENSURE THAT THE CAUTION CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. NOTICE...

  • Page 4: Table Of Contents

    2.3 DAILY WALK-AROUND INSPECTION ............. 18 Walk-Around Inspection Components ..........19 2.4 FUNCTION CHECK ................... 24 Function Check Items ..............24 SECTION - 3 - MACHINE OPERATION ............26 3.1 GENERAL ....................26 3.2 MACHINE DESCRIPTION ................. 26 PowerLift by ReechCraft...
  • Page 5 General ................... 47 Maintenance Safety ............... 48 6.2 MACHINE PREPARATION, INSPECTION AND MAINTENANCE ... 49 General ................... 49 Preparation, Inspection and Maintenance ........49 Pre-Start Inspection ............... 49 Frequent and Pre-Delivery Inspection .......... 49 Annual Machine Inspection ............50 888-600-6160 www.reechcraft.com/powerlift...
  • Page 6 Mast Track Misalignment .............. 55 Mast Connector Wear ..............55 SECTION - 7 - TROUBLESHOOTING ............... 56 7.1 GENERAL ....................56 Troubleshooting Information ............56 SECTION - 8 - WARRANTY ................58 8.1 NORTH AMERICAN END-USER LIMITED WARRANTIES ......58 PowerLift by ReechCraft...
  • Page 7 6-1. Mast/Track Alignment ...................55 LIST OF TABLES 1-1. Minimum Approach Distances (M.A.D) ............11 2-1. Inspection and Maintenance ................18 5-1. Decal Contents and Location ...............42 5-2. Machine Specifications ................44 6-1. Preventive Maintenance and Inspection Schedule ........52 7-1. Troubleshooting Guide ..................58 888-600-6160 www.reechcraft.com/powerlift...

  • Page 8: Section - 1 - Safety Precautions

    Be sure that all occupants of the machine wear appropriate personal protection equipment (PPE) for the conditions. If there are any questions regarding safety, training, maintenance, inspection, DANGER application or operation of the machine, please contact ReechCraft. WARNING CAUTION FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

  • Page 9: Work Site Inspection

    • Machine can be operated in ambient air temperature of -20°F to 135°F (-29°C to 57°C). Consult ReechCraft for operation outside of this range. Machine performance may be affected in very hot or cold conditions. Machine Inspection •...

  • Page 10: Operation

    • Never operate a machine that is not working properly. If a malfunction occurs, stop operating the machine and contact ReechCraft. • Unless in an emergency, do not allow personnel to tamper with, or operate the machine from the ground with personnel on the platform.

  • Page 11: Electrocution Hazard

    Over 200KV to 350KV 20 (6) Over 350KV to 500KV 25 (8) Over 500KV to 750KV 35 (11) Over 750KV to 1000KV 45 (14) NOTE: This requirement shall apply except where employer, local or governmental regulations are more stringent. 888-600-6160 www.reechcraft.com/powerlift...

  • Page 12: Tipping Hazards

    Check to be sure the chassis is level according to the bubble level indicator on the chassis and all wheels are completely off the ground. Note: the platform will not release from its docked position unless each outrigger is in its proper position and bearing weight. PowerLift by ReechCraft...
  • Page 13 • If the mast or platform is caught so that one or more of the outrigger bearing pads are off the ground, the operator must be removed before attempting to free the machine. 888-600-6160 www.reechcraft.com/powerlift...

  • Page 14: Crushing And Collisions Hazards

    Disconnect power to overhead cranes. • Warn personnel not to work, stand or walk under an elevated platform. Position barricades on the floor as necessary. PowerLift by ReechCraft...

  • Page 15: Maneuvering, Transporting And Lifting

    Do not attempt to transport assembled machine by forklift. • Be sure to lock two or more of the casters before leaving the machine unattended. • Use extreme caution when transporting the machine on a slope in the upright position. 888-600-6160 www.reechcraft.com/powerlift...

  • Page 16: Section - 2 - Preparation And Inspection

    The exercise of good judgment, safety control, and caution in evaluating each situation is the responsibility of the Operator. The Operator must disable the machine in the event of a malfunction or other unsafe condition of the machine or job site. PowerLift by ReechCraft...

  • Page 17: Preparation, Inspection And Maintenance

    6. Drill Selection Criteria - Refer to Section 3.2. Function Check - Once the Walk-Around Inspection is complete, perform a function check of all systems in an area free of all over- head or ground level obstructions. Refer to Section 2.4 for additional information. 888-600-6160 www.reechcraft.com/powerlift...

  • Page 18: Daily Walk-Around Inspection

    PREPARATION & INSPECTION recommended by ReechCraft. Consult local regulations for further requirements. The frequency of inspections and required maintenance must be increased if the machine is exposed to harsh conditions, increased use or if the machine is used in a severe manner.

  • Page 19: Walk-Around Inspection Components

    2. Chassis - Check for cracks or Level corrosion especially at intersecting weld joints. Make sure Bubble Level Outrigger is clean and functioning. Be sure all Retaining four outrigger pins are functioning properly. (See Figure 2-2) Fig 2-2 - Bubble Level and Retaining Pin 888-600-6160 www.reechcraft.com/powerlift...

  • Page 20: Climbing Unit

    Track Sections - Check that the teeth of all the track sections are not excessively worn (.188” (5mm) tooth remaining), bent, misshapen or missing. (See Figure 2-4) 8. Manual Decent Crank - Check to be sure it is present and securely attached (See Figure 2-5) PowerLift by ReechCraft...
  • Page 21 PREPARATION & INSPECTION Figure 2-4 - Maximum Track Wear .188” (5mm) Figure 2-5 - Location of Manual Decent Crank Manual Descent Crank 888-600-6160 www.reechcraft.com/powerlift...
  • Page 22 (See Figure 2-6) Mount Pins Entry Gate Mount Pins Mount Pin Openings Platform Retaining Input Hex Shaft Mount Pin Openings Entry Gate Figure 2-6 - Platform Mounting and Retaining Pins PowerLift by ReechCraft...
  • Page 23 13. Outrigger Swivel Lock Pins - Be sure all four pins are present and not bent. 14. Locking Caster Wheels - Be sure all wheels are bolted and have brakes. Adjustment Cams Adjustment Pins Ladder Outrigger Swivel Lock Pins Locking Caster Wheels Figure 2-7- Additional Inspection Points for Straddle Base Opton 888-600-6160 www.reechcraft.com/powerlift...

  • Page 24: Function Check

    4. Leg Adjustment Pins - Be sure pin springs function properly and pin housing slides up and down freely. (See Figure 2-7) 5. Leg Adjustment Cams - Be sure cams draw the legs tight to the outrigger truss. (See Figure 2-7) PowerLift by ReechCraft...

  • Page 25: Mast Connectors

    Locking Caster Wheels - Be sure that all four wheels don’t swivel or roll when brakes are applied. (See Figure 2-7) Connector Pin Top Termination Opening Plate Lever Connector Cam Lever Pins Lock Figure 2-8 - Mast Connectors 888-600-6160 www.reechcraft.com/powerlift...

  • Page 26: Section - 3 - Machine Operation

    The operator is responsible for following sound safety practices. 3.2 Machine Description The ReechCraft PowerLift is a drill powered aerial work platform (AWP). The removable platform is mounted to an elevating climbing unit that combines up to four (4) modular mast sections that are stacked and fixed to a base mast connected to a base.
  • Page 27 Locking Caster Wheels Stabilizer The primary control of the machine is the drill motor. NOTE: Be sure to follow the recommended drill motor specifications for safe operation and best machine performance. Figure 3-1b Straddle Base Option Machine Diagram 888-600-6160 www.reechcraft.com/powerlift...

  • Page 28: Drill Motor

    MAChINE OPERATION Drill Motor ReechCraft recommends a cordless drill of at least 18V capacity or a corded drill of at least 7 amps. Ensure the drill motor’s optional “Hammer” setting is disabled and the drill motor is in “Drill” mode.

  • Page 29: Machine Operation

    OUTRIGGERS HAVE BEEN PROPERLY INSTALLED AND STABILIZED, THE MACHINE IS NOT WORKING PROPERLY AND MUST NOT BE USED UNTIL IT IS INSPECTED AND REPAIRED BY A QUALIFIED PERSON. NOTICE NOTE: Do not attempt to enter or exit the platform unless it is fully lowered. 888-600-6160 www.reechcraft.com/powerlift...

  • Page 30: Machine Setup

    MAChINE OPERATION 3.4 Machine Setup Because the ReechCraft PowerLift is a modular operator assembled machine, the platform, each outrigger and mast section can be removed to reduce weight as the situation requires. NOTE: For the purposes of this section, it is assumed that the machine is in it’s fully stowed configuration.
  • Page 31 5. Rotate Cam Levers to horizontal position to finish securing the leg. 6. Be sure to secure the caster wheel brake to keep the base from moving. Lever Micro Adjust in 1/2 in. Adjustment increments Lever Macro Adjust in 6 in. increments Figure 3-3b Stabilizing the Straddle Base 888-600-6160 www.reechcraft.com/powerlift...

  • Page 32: Elevating

    Stop using the drill motor if any part of it becomes excessively hot. Wait until the drill motor has cooled Figure 3-5 Drill Motor Operation / Elevating down before continuing operation. PowerLift by ReechCraft...

  • Page 33: Joining Mast Sections

    Lever Press both cam levers down and With the cam lever in the down in at the same time. position, be sure the cam lever lock springs automatically into the locked position. 888-600-6160 www.reechcraft.com/powerlift...

  • Page 34: Separating Mast Sections

    The platform Manual Decent Crank (See Figure 2-5) is provided to: Allow the machine operator to lower the platform in the event that the drill motor loses power or contains insufficient power to lower the platform. For emergency operation please see Section 4 - Emergency Procedures. PowerLift by ReechCraft...

  • Page 35: Maneuvering And Transport

    • Be sure to maintain a firm grasp of the handle at all times during transport. • Familiarize yourself with the terrain and identify and avoid any overhead or ground hazards before tilting back and transporting. 888-600-6160 www.reechcraft.com/powerlift...
  • Page 36 TAKE PRECAUTIONS TO AVOID MANUAL HANDLING INJURIES. USE PROPER LIFTING TECHNIQUES: BEND AT THE KNEES ONLY, NEVER TWIST YOUR BACK WHEN HOLDING OR CARRYING A LOAD, AND/OR GET HELP . ONLY CARRY ONE NOTICE COMPONENT AT A TIME. PowerLift by ReechCraft...

  • Page 37: Parking And Storage

    USE OF EXCESSIVE FORCE WHEN SECURING MACHINE CAN CAUSE DAMAGE TO THE MACHINE. Secure the machine to the transport vehicle with adequately rated ropes or straps. Do not over stress such devices and place a buffer between the device and any part of the machine. 888-600-6160 www.reechcraft.com/powerlift...

  • Page 38: Section - 4 - Emergency Procedures

    IF THE BATTERY OF THE DRILL IS DISCHARGED OR IF THERE IS A LOSS OF POWER WHILE THE UNIT IS ELEVATED, DO NOT CLIMB OUT OF THE PLATFORM. USE THE MANUAL DESCENT CRANK TO LOWER THE PLATFORM. NOTICE PowerLift by ReechCraft...

  • Page 39: Discharged Battery Or Loss Of Power

    Remove the drill and place it inside the platform. Remove the manual descent crank from the mounting clip inside the platform. Engage the drive shaft with the manual crank. Wind counterclockwise until the platform lowers fully. (See Figure 4-1) 888-600-6160 www.reechcraft.com/powerlift...

  • Page 40: Operator Unable To Control The Machine

    Attach loop to hook at base of climbing unit. Crank clockwise to lower. Attach winch to base mast and unwind strap. Extensions Retraction Tool Remove and extend retraction tool. Add extensions to the retraction tool. PowerLift by ReechCraft...

  • Page 41: Platform Caught Overhead

    4.2 Incident Notification ReechCraft, Inc must be notified immediately of any incident involving a ReechCraft product. Even if no injury or property damage is evident, the factory should be contacted by telephone and provided with the necessary details. Contact:...

  • Page 42: Section - 5 - General Specifications

    This section of the manual provides operating specifications and information necessary for the proper maintenance of this machine. 5.2 Decal Contents & Location CHASSIS / BASE MAST Type ReechCraft Part Number Bubble Level 4026021 Emergency Retraction Procedure 4026015 Retraction Winch Mount...
  • Page 43 GENERAL SPECIFICATIONS Figure 5-1 Decal Locations 888-600-6160 www.reechcraft.com/powerlift...

  • Page 44: Specifications

    25 in. - 63 in. (635 Maximum Leg Offset mm - 1600 mm) Maximum Straddle Height 4 ft (1.22 m) Max Working Height* 26 ft (7.9 m) 30 ft (9.14 m) *Based on Platform Height plus 6 ft Table 5-2 Machine Specifications PowerLift by ReechCraft...
  • Page 45 GENERAL SPECIFICATIONS Figure 5-2a Machine Specifications 888-600-6160 www.reechcraft.com/powerlift...
  • Page 46 GENERAL SPECIFICATIONS Figure 5-2b Machine Specifications PowerLift by ReechCraft...

  • Page 47: Section - 6 - Service And Maintenance

    A maintenance program must be established by a competent person and followed to ensure the machine is in safe operating condition. Due to our commitment to continuous improvement, ReechCraft reserves the right to make specification changes without prior notification. Contact DANGER ReechCraft for updated information.

  • Page 48: Maintenance Safety

    HAS BEEN SAFELY RESTRAINED FROM ANY MOVEMENT. • BEFORE MAKING ANY ADJUSTMENTS OR PERFORMING ANY OTHER MAINTENANCE ON THE MACHINE, SHUT OFF ALL POWER. • KEEP ALL OUTRIGGERS AND ATTACHMENTS STOWED IN THEIR PROPER PLACE. • USE ONLY APPROVED, NONFLAMMABLE CLEANING SOLVENTS. PowerLift by ReechCraft...

  • Page 49: Machine Preparation, Inspection And Maintenance

    It is important to establish a comprehensive inspection and preventative maintenance program. Table 2-1 outlines the periodic machine inspection and maintenance recommended by ReechCraft. Consult your local, regional or national regulations for further requirements. Note: the frequency of inspections must increase as environment and frequency of use requires.

  • Page 50: Annual Machine Inspection

    5 Year Machine Inspection and Track Replacement he Mast Coupling Pins, Cam Locks, Track and Climbing Unit must be inspected and the track replaced by an authorized ReechCraft Service Center when: • The track is worn beyond specification (5 mm) (See Figure 6-1) •...

  • Page 51: Preventive Maintenance And Inspection Schedule

    7. Check for proper operation 8. Check for proper spring back 9. Check for signs of leakage 10. Check for proper tolerances 11. Check for proper specifications 12. Verify 13. Perform 14. Replace 15. Inspect per Operator’s Safety Manual 888-600-6160 www.reechcraft.com/powerlift...
  • Page 52 3,4,7 3,4,7 Drill 7,11 7,11 7,11 Drive Shaft Brake 1,3,7,8 1,3,7,8 1,3,7,8 Manual in Storage Container Decals installed and secure No unauthorized modifications Fasteners and pins Function test 13 (Delivery) Table 6-1 Preventive Maintenance & Inspection Schedule PowerLift by ReechCraft...

  • Page 53: Servicing And Maintenance Guidelines

    Do not partially disassemble or reassemble one part and then start another. Always recheck your work to assure that nothing has been overlooked. Do not make any adjustments, other than those recommended, without obtaining proper approval. 888-600-6160 www.reechcraft.com/powerlift...

  • Page 54: Decal Replacement

    SERVICE & MAINTENANCE 6.5 Decal Replacement All decals must be mounted to the machine as specified and clearly legible. Please see Figure 5-1 and refer to Table 5-1 for positions and ReechCraft part DANGER numbers. To replace a damaged decal, first remove it completely without damaging the underlying surface.

  • Page 55: Mast Track Wear

    Figure 6-1 Mast / Track Alignment .188 in. (5 mm) Wear (5 mm) Bent, Misshapen .020 .03 in. (.75 mm) Connector Wear 888-600-6160 www.reechcraft.com/powerlift...

  • Page 56: Section - 7 - Troubleshooting

    One or more castors are damaged Replace the damaged castor Climbing Unit jumps or lurches while elevating Track is damaged and missing teeth Replace the track section* Figure 7-1 Troubleshooting Guide *Performed by Authorized ReechCraft Service Center PowerLift by ReechCraft...

  • Page 57: General

    Section 8 WARRANTY ReechCraft, Inc. North American End-User Limited Warranties Thank you for purchasing a Reechcraft product. Please read the following warranty for details about Reechcraft’s Limited Manufacturer’s Warranty (the “End-User Warranty”). By using the Products (as defined below) you agree to the following provisions, which contain limitations on warranties and liabilities and on your remedies.
  • Page 58 Product from an authorized reseller of Reechcraft Product (the “End-User”) and is a “manufacturer’s” warranty provided directly by Reechcraft to the End User, effective on the End User’s original date of purchase. For purposes of this End-User Warranty, an authorized reseller of Reechcraft Product shall be referred to herein as “Reseller.”...
  • Page 59 Parts purchased or sourced by suppliers other than Reechcraft or a Reechcraft Reseller are not covered under this End-User Warranty. Under no circumstances will Reechcraft be responsible for any expense in connection with any repairs using unauthorized parts or in connection with any repairs made by anyone other than a Reseller the Product or other Reechcraft authorized service station, unless such repairs have been specified in writing from Reechcraft.
  • Page 60 Inc. 845 34th St S Fargo, ND 58102 888.600.6160 www.reechcraft.com/powerlift...

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