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Reechcraft PowerMast Series Operators Safety Manual

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www.reechcraft.com/powermast
OperatOr's safety Manual
P/N 4026288

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Summary of Contents for Reechcraft PowerMast Series

  • Page 1 OperatOr’s safety Manual P/N 4026288...
  • Page 2 This manual may not be reproduced, photocopied, copied, duplicated or translated without prior written consent from ReechCraft Inc. This ReechCraft Inc. product is patented and protected in the United States US Patent 6981573. All other US and International Patents Pending.

  • Page 3: Table Of Contents

    Drill Installation ..................39 Power Cord Installation ................40 SECTION - 5 - OPERATING THE SYSTEM Operating Work Platform................. 42 SECTION - 6 - TRANSPORT, STORAGE AND MAINTENANCE Transport, Storage and Maintenance ............. 44 Inspection and Maintenance Logs ............45 888-600-6160 www.reechcraft.com/PowerMast...

  • Page 4: General Information

    Product from an authorized reseller of Reechcraft Product (the “End-User”) and is a “manufacturer’s” warranty provided directly by Reechcraft to the End User, effective on the End User’s original date of purchase. For purposes of this End-User Warranty, an authorized reseller of Reechcraft Product shall be referred to herein as “Reseller.”...
  • Page 5 (e) that has been installed other than per the Product’s instruction guidelines; (f) that has been improperly maintained or maintained, altered, modified, or repaired, other than by Reechcraft or by a Reechcraft authorized service center; (g) on which the serial number has been altered, removed or rendered illegible;...

  • Page 6: Safety Guidelines

    THE PRODUCT. ANY REPAIR OF THE PRODUCT UNDERTAKEN WITHOUT PRIOR WRITTEN AUTHORIZATION FROM REECHCRAFT WILL VOID THIS WARRANTY. These warranties give the End-User specific legal rights. As the End-User, you may also have other rights which may vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to every End-User.
  • Page 7 Modifications to the system, or configuring in a manner other than detailed in this manual and other ReechCraft publications will void the warranty and could lead to equipment damage or personal injury. If you have any questions on components or accessories and how they should be used, contact your local dealer or call ReechCraft customer service.

  • Page 8: Section - 1 - General System Information

    GENERAL SYSTEM INFORMATION SYSTEM CONFIGURATIONS Fig. 1.0 Tied Configuration - Single Mast, Twin Mast Fig. 1.1a Free-Standing Configuration - Single Mast, Twin Mast by ReechCraft...

  • Page 9: Climbing Unit

    GENERAL SYSTEM INFORMATION CLIMBING UNIT Fig. 1.2 Drill Bracket with Adjustable Lock Collar Drop Stop 3/8 Nut Lock Pawl Driver Gearbox Platform Front Hold Down Overspeed Brake Platform Support Latch Pins 888-600-6160 www.reechcraft.com/PowerMast...

  • Page 10: Mast And Base Assembly

    GENERAL SYSTEM INFORMATION MAST AND BASE ASSEMBLY Fig. 1.3 - Base Foot Pad 5 ft Mast Section Base by ReechCraft...

  • Page 11: Platform Support Assembly

    GENERAL SYSTEM INFORMATION MAST AND BASE ASSEMBLY Fig. 1.4 - Free-Standing Base PLATFORM SUPPORT ASSEMBLY Fig. 1.5 Rear Hold Down Bracket Platform Support 888-600-6160 www.reechcraft.com/PowerMast...

  • Page 12: Tie Assembly

    GENERAL SYSTEM INFORMATION TIE ASSEMBLY Fig. 1.6 Mount Adjustable Bracket Extension Tube Fig. 1.7 - Tri-Mast Tie Mast Connector Weld Arm by ReechCraft...

  • Page 13: Specifications

    (203 x 978 x 203mm) Tie Assembly Stowed (W x D x H) 5 x 11 x 5 in. (127 x 278 x 127mm) Base (W x D x H) 10 x 10 x 3 in. (254 x 254 x 76mm) 888-600-6160 www.reechcraft.com/PowerMast...
  • Page 14 Maximum Work Height 200 ft (61.0 m) † Based on Standard Tie with No Platform or Tie Extensions. Call ReechCraft for more options. While erecting/dismantling only, the maximum platform height above the lower tie may temporarily increase but shall not exceed 13 feet.
  • Page 15 GENERAL SYSTEM INFORMATION Specifications - Tied Configuration Fig 1.10 † † † 888-600-6160 www.reechcraft.com/PowerMast...
  • Page 16 Platform Clearance Retracted* 20 in. (508 mm)/10 in. (254 mm) (Standard/Alt Position**) Platform Width Minimum - 20 in. - 33 in. (508 mm - 838 mm) Maximum Platform Length (Twin Mast No Maximum if Under Rated Load System) by ReechCraft by ReechCraft...
  • Page 17 GENERAL SYSTEM INFORMATION Specifications - Free-Standing Configuration Fig. 1.12 888-600-6160 888-600-6160 www.reechcraft.com/PowerMast www.reechcraft.com/PowerMast...

  • Page 18: Section - 2 - Layout Planning

    Component Quantities a. Climbing Units b. Platform Supports c. Platforms d. Masts e. Ties Bases Accessory Items a. Drills b. Cords Power source location or generator needed. c. Cribbing or Sill needed (extreme setups only) d. Etc. by ReechCraft...

  • Page 19: Layout Plan

    Masts [Height (ft) / 4.8] (2x for Twin) 100/4.8 = 20.8 (2x) = 42 Minimum Ties Needed [Ht (ft) / 18 + 1] 100/18+1 = 6.6 => 7 (2x) = 14 Climbing Unit Platform Support Base Drill Extension Cords 100 ft Power Strip / Splitter 888-600-6160 www.reechcraft.com/PowerMast...

  • Page 20: Ground Preparation

    1500 lbs per Arm Total Tie Pullout Force 750 lbs per Arm The Tie Assembly adjusts in several directions. Refer to Fig 2.3 for some tie configuration examples. Fig. 2.3 Example Tie Configurations Retracted Angled Walls Horizontal Surface Extended Offset Walls by ReechCraft...

  • Page 21: Pre-Assembly

    (gearbox up), engaging the gearbox drive gear to the mast track. Fig. 3.0 Gearbox Faces Up Track Faces Up Load Mast Use the drill to extend the mast through bottom rollers. Fig. 3.1 1.5 in.(4 cm) 888-600-6160 www.reechcraft.com/PowerMast...
  • Page 22 PRE-ASSEMBLY (CONT’D) Secure the base to the bottom of the mast. Fig. 3.2 Fig. 3.3 1) Align track and place together 2) Rotate Cam Lock Lever 3) Rotate Cam Lock Lever (both sides) 2) Close Cam Lock Lever by ReechCraft...

  • Page 23: Erect Base Unit

    ReechCraft technical team. Fasten Tie to Mast near the top with two 3/8 x 3/4 in. screws and hand tighten.
  • Page 24 Move mast to desired position and tighten extension tube bolts. Fully secure every bolt connection on tie before proceeding. Fig. 3.5 Anchor Tie to Wall While anchoring, tie arms should telescope freely. Tie MUST be anchored to structure securely using pull out force according to Fig 2.2 by ReechCraft...

  • Page 25: Assemble Platform Support

    ERECTING THE SYSTEM ERECT BASE UNIT (CONT’D) Anchor points are available on the base. Fig. 3.6 Anchor here ASSEMBLE PLATFORM SUPPORT Rotate pins up and remove. Fig. 3.7 888-600-6160 www.reechcraft.com/PowerMast...
  • Page 26 ERECTING THE SYSTEM ASSEMBLE PLATFORM SUPPORT (CONT’D) 10. Measure platform bottom to midrail top. Position support so top rail is just below gearbox. Fig. 3.8 Midrail Top Platform Bottom by ReechCraft...

  • Page 27: Attach Platform

    ERECTING THE SYSTEM ATTACH PLATFORM 11. Attach platform to platform support(s). Fig. 3.9 Fig. 3.10 888-600-6160 www.reechcraft.com/PowerMast...
  • Page 28 Be sure the platform only moves slightly side to side, but does not lift off the platform support in a way that creates an unstable platform, especially while walking on a cantilevered section of the platform. by ReechCraft...

  • Page 29: Adding Height

    ERECTING THE SYSTEM ADDING HEIGHT 13. Add masts by raising the platform approximately 3 in. (7.5 cm) below top of the mast. Connect the masts. (Fig 3.12). Note: Refer to Section 4 for Power System Installation. Fig. 3.12 Mast Section 888-600-6160 www.reechcraft.com/PowerMast...
  • Page 30 ERECTING THE SYSTEM ADDING HEIGHT (CONT’D) 14. Fasten tie to mast in platform before stacking. (Fig 3.13). Fig. 3.13 15. Stack masts and raise up to untied ties. (Fig 3.14). Fig. 3.14 by ReechCraft...
  • Page 31 5 ft (1.5 m) above the lower tie. Upper Tie 18 ft ( 5.5 m) tie spacing Max Platform Height above Lower Tie while doing work: Single Mast Tied: 0 ft (0 m) Twin Mast Tied: 5 ft (1.5 m) Lower Tie 888-600-6160 www.reechcraft.com/PowerMast...
  • Page 32 194 ft (59.1 m) or working height of 200 ft (61 m). Where possible, it is preferred to stagger ties to increase platform rigidity. (Fig 3.16). Fig. 3.16 200 ft (61 m) max working height Staggered ties add rigidity. by ReechCraft...

  • Page 33: Free-Standing Base Special Instructions

    101 in. 75 in. Important: This is the normal position the outriggers should be in to achieve the full ratings of the system. Consult your dealer or ReechCraft customer service for information on alternative configurations. Leveling the Base Using a 4 ft level, adjust the stabilizers on the outriggers until the base is level front to back and side to side.
  • Page 34 Subsequent ties will be secured every 10 feet or less. Fig. 1.15 10 ft Important: Ties must be spaced every 10 feet or less. Important: DO NOT elevate more than 5 feet above the tie directly below the platform. by ReechCraft...
  • Page 35 (See figure 1.17) Fig. 1.16 Important: Locking flange MUST be fully secured into the mast channel so it is captured fully. Inspect prior to elevating past the tie. Proper Flange Orientation Fig. 1.17 Horizontal Twist Lock Assembly 888-600-6160 www.reechcraft.com/PowerMast...
  • Page 36 Fig. 1.18 Important: Be sure all six fasteners are securely fastened before proceeding to erect more masts. Use a level to ensure your masts keep straight and vertical during the assembly process. by ReechCraft...
  • Page 37 Important: Be sure to have a tie at the top of the tower to ensure stability. Always keep an evenly distributed load on the platform while erecting. An unbalanced load could result in a curved tower installation. 888-600-6160 www.reechcraft.com/PowerMast...

  • Page 38: Power System Installation

    The PowerMast System should only be used with electrical power drills that have been tested and recommended for use by ReechCraft or your local dealer. Refer to (Fig. 4.0) for drill and electrical cord requirements.

  • Page 39: Drill Installation

    Adjust the drill so the cord is out of the way (Fig. 4.3) and tighten the drill bracket wing nuts. Important: Periodically check and adjust the wing nuts to ensure a secure fit. Fig. 4-3 888-600-6160 www.reechcraft.com/PowerMast...

  • Page 40: Power Cord Installation

    PowerMast System climbing units or work platform. Protect all cords from any sharp edges or locations that could cause wear or damage to the cords in any way. Fig. 4-5 Optional cord management suggestion by ReechCraft...
  • Page 41 This configuration enables one lead to hang down to the ground circuit making cord management easier. Circut Fig. 4-6 protected Large, brightly colored extension leads recommended. (See Fig 4.0) 888-600-6160 www.reechcraft.com/PowerMast...

  • Page 42: Section - 5 - Operating The System

    If only one person is on the platform, it is allowable to adjust the platform up to 10 degrees to reposition the platform to a different height. 2 persons raise and lower simultaneously. by ReechCraft...
  • Page 43 In the unlikely event that the system becomes unstable during lowering, drop the lock lever immediately. (Fig 5.3) Fig. 5-3 Lift and hold when lowering Release to stop 888-600-6160 www.reechcraft.com/PowerMast...

  • Page 44: Section - 6 - Transport, Storage And Maintenance

    Proper and timely maintenance will help ensure the PowerMast System performs safely, efficiently, and trouble free. Follow these guidelines for inspection and maintenance. Included on the following pages are logs for daily, weekly, and annual inspection and main. by ReechCraft...

  • Page 45: Inspection And Maintenance Logs

    TRANSPORT, STORAGE, AND MAINTENANCE Inspection and Maintenance Logs 888-600-6160 www.reechcraft.com/PowerMast...
  • Page 46 TRANSPORT, STORAGE, AND MAINTENANCE DAILY INSPECTION AND MAINTENANCE LOG (1 OF 2) Competent Person (Print) Date of Inspection Company Name Jobsite Signature of Competent Person Comments by ReechCraft...
  • Page 47 Inspect that guardrails are in place and functioning properly. Check cords and nut driver. Be sure that nut driver is securely Drills fastened. Discard or repair any damaged electrical cords. Cords, Powerboards Check for any damage. Discard or repair immediately. 888-600-6160 www.reechcraft.com/PowerMast...
  • Page 48 TRANSPORT, STORAGE, AND MAINTENANCE WEEKLY INSPECTION AND MAINTENANCE LOG (1 OF 2) Competent Person (Print) Date of Inspection Company Name Jobsite Signature of Competent Person Comments by ReechCraft...
  • Page 49 Inspect how gearbox is mounted to climbing unit. Make sure bolts are secure. Inspect casting of gearbox for any damage Gearbox or leaks. Replace gearbox or call your dealer or ReechCraft for replacement parts. While holding the lock lever up, lower the climbing unit. Be sure that the lock lever can be held in the up position.
  • Page 50 TRANSPORT, STORAGE, AND MAINTENANCE ANNUAL INSPECTION AND MAINTENANCE LOG (1 OF 2) Competent Person (Print) Date of Inspection Company Name Jobsite Signature of Competent Person Comments by ReechCraft...
  • Page 51 Check to ensure input shaft and output gears are not sloppy around the bearings. Call your dealer or ReechCraft for replacement parts. Inspect drive gear for wear. If gear tooth profile is not symmetrical on 1 or more teeth, or there appears to be any damage to the gear, discard and replace immediately.
  • Page 52 Reechcraft Inc. 845 34th St S Fargo, ND 58102 888.600.6160 www.reechcraft.com/PowerMast...

This manual is also suitable for:

Powermast single mastPowermast twin mast

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