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Blue Giant BGL30 Operator's Manual

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OPERATOR'S MAnUAL
BGL30/35 Walkie Stacker
BGL 30/35
Operator's Manual
Counterbalanced Stacker
ACTUAL PRODUCT MAY nOT APPEAR EXACTLY AS SHOWn
WARNING
Do not operate or service this product unless you have read and fully understand the entire contents of this manual. Failure to do
so may result in bodily injury, or death.
ISSUE DATE: JULY 8, 2024 REv. 1.0 (PART # 038-319EO)

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  • Page 1 OPERATOR'S MAnUAL BGL30/35 Walkie Stacker BGL 30/35 Operator’s Manual Counterbalanced Stacker ACTUAL PRODUCT MAY nOT APPEAR EXACTLY AS SHOWn WARNING Do not operate or service this product unless you have read and fully understand the entire contents of this manual. Failure to do so may result in bodily injury, or death.
  • Page 2 BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL ISSUE DATE: JULY 8, 2024 REv. 1.0 (PART # 038-319EO)
  • Page 3 BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL WARNING Do not operate this truck unless authorized and trained to do so and have read all warnings • and instructions in this Operator’s Manual and on this truck. Read, understand, and comply with the information on the truck’s nameplate at all times.
  • Page 4 BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Travel with lifting mechanism as low as possible and tilted back. Always look in direction of travel. • Keep a clear view. When the load interferes with visibility, travel with the load trailing. Do not handle loads that are taller than the load backrest unless secured to prevent falling.

  • Page 5: Table Of Contents

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Table of Contents TABLE OF CONTENTS ................................5 CORRECT USE AND APPLICATION ............................1 PROPRIETOR RESPONSIBILITIES ............................. 1 MODIFICATIONS ..................................1 TRUCK DESCRIPTION ................................2 TRUCK NAMEPLATE ................................2 TRUCK COMPONENTS ................................3 CONTROL & DISPLAYS ................................4 ..................................
  • Page 6 BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL STACKING A LOAD ................................15 ............................... 15 ICKING OAD AT EIGHT USING THE TRUCK ON A SLOPE ............................16 ......................................... 16 .............................. 16 SCENDING AND ESCENDING LOPES ................................... 16 TARTING ON A LOPE MOVING THE TRUCK WITHOUT POWER ..........................17 TRANSPORTING THE TRUCK ..............................

  • Page 7: Correct Use And Application

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Correct Use and Application The truck described in this operator manual is designed for lifting and transporting material loads. It must be used, operated, and serviced as specified in the following instructions. Any other type of use is beyond the scope of application and can result in damage to personnel, the truck or property.

  • Page 8: Truck Description

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Truck Description The Counterbalanced Series Stackers are suitable for lifting and handling goods. This type of stacker can pick up pallets that are outside the range of the load wheels. The pallet base can be either open or closed boarded.

  • Page 9: Truck Components

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Truck Components Item Component Item Component Control handle Hydraulic unit Key switch Load wheels Instrument Display Upper cover Steering motor Forks Drive wheel Fork carriage Drive motor Mast Emergency stop switch Battery cover Lithium-ion battery ISSUE DATE: JULY 8, 2024 REv. 1.0 (PART # 038-319EO)

  • Page 10: Control & Displays

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Control & Displays Control Handle Proportional Lift/Lower Lever Tilt Forward Tilt Backward Horn Travel Switch Travel Switch Emergency Reverse Button Key Switch Connects and interrupts power supply • When the key rotates to ‘OFF’, the power supply of the truck will be interrupted.

  • Page 11: Bdi Instrument Display

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL BDI Instrument Display Upon initial start up truck is started, it displays: (1) Serial Number (2) Version of the Product (3) Version of the Software When the truck is running, it displays another interface: (4) Displays remaining state of charge. When the first and second blocks blink it indicates low power.

  • Page 12: Daily Operator's Checklist

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Daily Operator’s Checklist Date Truck Model No. Truck Serial No. Runtime Meter Reading Operator Department ITEM PROCEDURE REMARK (√) Transmission and Hydraulic Check for fluid leakage. Systems. Check for cracks and damage and that they Forks are properly secured.

  • Page 13: Safety Regulations For The Operation Of Trucks

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Safety Regulations for the Operation of Trucks Operator Authorization: The truck may only be used by trained personnel who have demonstrated that they can drive, handle loads, and are authorized to operate the truck. Operator’s Rights, Obligations and Responsibilities: The operator must be informed of his duties and responsibilities and be instructed in the operation of the truck and shall be familiar with the operator manual.

  • Page 14: Truck Operation

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Truck Operation Using the Truck for the First Time The truck must only be operated on 24V battery current. To prepare the truck for operation after delivery or transportation, the following operations must be performed: Check the equipment for missing parts or damage.

  • Page 15: Conditions For Operation

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Conditions for Operation Working condition requirements: • Only operate the truck on hard, even, clean surfaces. • Indoor use and outdoor use. Hard paved or concrete surfaces only. • Do not operate in rain, drive through puddles, or store outside.

  • Page 16: Driving, Steering, & Braking

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Driving, Steering, & Braking Starting the Truck Pull up the emergency stop button (1) to release it. 2. Turn on the key switch (2) to start the truck. NOTE When the control handle is in the brake...

  • Page 17: Travel Direction

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Travel Direction Press the drive switch. a. When pushed forward, the vehicle will move forward. When pressed back, the truck will move in reverse. Gently and gradually increasing the force in the desired direction. The speed increases the further the switch is pressed.

  • Page 18: Plugging

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Plugging Braking can be accomplished by changing the direction of travel. Press the switch (1) in the opposite direction of current travel until the truck comes to a stop, then release the drive switch. Emergency Reverse Button...

  • Page 19: Parking

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Parking 1. Park the truck in its designated parking area. Do not obstruct traffic lanes or aisles. 2. Fully lower the forks. 3. Raise the steering arm until it is vertical to apply the parking brake.

  • Page 20: Carrying A Load

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Carrying a Load DANGER Personnel must not stand under or near the mast when the load is in the raised position. • Always travel forwards for optimum visibility. • Reverse driving must only be used for depositing a load.

  • Page 21: Stacking A Load

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Stacking a Load • Drive the truck to the required location. • Raise the forks clearly above the level where the load is to be placed. • Drive the truck backward into the racking. • Lower the load until the fork arms are free.

  • Page 22: Using The Truck On A Slope

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Using the Truck on a Slope Incorrect use of the truck on slopes places stress on the traction motor, brakes, battery and can cause personal injury. • Never attempt a slope with a gradient greater than 5% laden, 8% unladen.

  • Page 23: Moving The Truck Without Power

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Moving the Truck without Power If the truck has to be moved after a failure has rendered it immobile, proceed as follows: • Press emergency stop switch . • Set the key switch ‘OFF' and remove the key.

  • Page 24: Battery Use And Maintenance

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Battery Use and Maintenance Battery Charging Precautions • Charging in non-charging area is prohibited; • The truck must be parked in a well-ventilated place. • The minimum distance above and around the charging area shall be greater than 16ft (5m).

  • Page 25: Charging Indicator Led Status (Internal Battery Chargers Only)

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Charging Indicator LED Status (internal battery chargers only) The flashing LED indicates the charge status or a fault. LED Status Cause Remedy Description Red light is on Trouble free Charging Green light is on Trouble free...

  • Page 26: Battery Type & Dimensions & Charging Time

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Battery Type & Dimensions & Charging Time Battery types & dimensions are as follows: Voltage/ Charger Charging Truck Type Battery Type Battery Rated Dimension Time Capacity (mm) (LxWxH) CB30 maintenance-free 750×230×630 about 7-9h 24/220 battery CB35...

  • Page 27: Battery Removal And Installation

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Battery Removal and Installation Removing and installing from the top Park the truck securely and turn off the power before removal and installation of the battery. Battery removal and installation steps Open the cover (1) and expose the battery(2).

  • Page 28: Maintenance

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Maintenance Trucks must only be serviced and maintained by trained personnel. • Regular maintenance is encouraged to maintain reliable operation of the truck. Neglecting regular • maintenance could easily lead to malfunction and failure, which may result in staff/operational safety.

  • Page 29: Troubleshooting

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Troubleshooting Use this guide to identify and resolve basic faults. For more detailed information consult the service manual and contact a qualified service technician. Fault Possible cause Action Truck does • Battery is not connected • Check the battery connector and connect if not start •...

  • Page 30: Lithium-Ion Battery

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Lithium-ion Battery ISSUE DATE: JULY 8, 2024 REv. 1.0 (PART # 038-319EO)

  • Page 31: Lithium-Ion Battery Information

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Lithium-Ion Battery Information NOTE: For comprehensive information on the Lithium-Ion Battery, reference the corresponding service manual. WARNING: Damaged Li-ion batteries have the potential to leak electrolyte, so it’s important to wear proper personal protective equipment (PPE) (goggles, gloves, apron, etc.) during handling.

  • Page 32: Li-Ion Battery Storage

    BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL Li-Ion Battery Storage: Proper storage prevents damage to batteries and prolongs their life expectancy. Follow these battery storage tips: Store in dry, well-ventilated areas • Store in temperatures between 32º F and 104ºF • Store away from direct sunlight and heat sources •...
  • Page 33 BGL30/35 WALkIE STACkER—OPERATOR'S MAnUAL NOTES ISSUE DATE: JULY 8, 2024 REv. 1.0 (PART # 038-319EO)
  • Page 34 Corporate 410 Admiral Blvd USA 6350 Burnt Poplar Road Mississauga, ON, Canada L5T 2N6 Greensboro, NC 27409 t 905.457.3900 f 905.457.2313 www.bluegiant.com If calling within north America: t 1.800.872.2583 f 1.888.378.5781 © Copyright Blue Giant Equipment Corporation 2024...

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