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Blue Giant LFT Owner's Manual

In-plant lift table
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ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN
WARNING
Do not operate or service this product unless you have
read and fully understand the entire contents of this
manual. Failure to do so may result in bodily injury or
death.
STARTING FROM NOveMbeR 15, 2023 / SeRIAL # 0.
OwNeR'S MANUAL
IN-PLANT LFT LIFT TAbLE
ISSUe DATe: NOveMbeR 15, 2023 Rev. 1.0 (PART # 038-475e)

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Summary of Contents for Blue Giant LFT

  • Page 1 OwNeR'S MANUAL IN-PLANT LFT LIFT TAbLE ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN WARNING Do not operate or service this product unless you have read and fully understand the entire contents of this manual. Failure to do so may result in bodily injury or death.

  • Page 3: Table Of Contents

    In-plant lFt lIFt table — Owner's Manual Table of Contents ABOUT THE LIFT TABLE OWNER’S PURCHASE RECORD INTRODUCTION WARRANTY INFORMATION EXCLUSION OF LIABILITY MANUFACTURER’S NOTE OWNER’S RESPONSIBILITY SAFETY MESSAGE COLOR IDENTIFICATION OPERATIONAL SAFETY WARNINGS LOCKOUT / TAGOUT PROCEDURE AND RULES...
  • Page 4 In-plant lFt lIFt table — Owner's Manual Issue Date: nOVeMber 15, 2023 reV. 1.0 (part # 038-475e)

  • Page 5: About The Lift Table

    1.0 ABOUT THE LIFT TABLE The Blue Giant In-plant LFT Lift Table is a high performance system. The In-plant Series provides load transfer/manipulation options for production facilities. The deck is constructed with beams welded at dynamic impact points to provide a sturdy deck support. Hydraulic components increase operating efficiency, operator safety, and reduce maintenance requirements.

  • Page 6: Introduction

    2.0 INTRODUCTION The following is a quick reference to important procedures that must be followed while using the In-plant LFT Lift Table System. It is not intended to cover, or suggest that it does cover, all procedures necessary to ensure safe operation. All owners and operators should be aware of and abide by all workplace safety regulations applicable to the inspection and operation of the LFT Lift Table.

  • Page 7: Manufacturer's Note

    LFT Lift Table equipment. If, at the request of the owner, Blue Giant does not supply all or some of the In-plant LFT Lift Table equipment power unit and/or control panel components, the owner shall assume responsibility for any and all operational and safety issues associated with the resulting configuration.

  • Page 8: Safety Message Color Identification

    Never leave loads sitting on the In-plant LFT Lift Table. • Do not operate the In-plant LFT Lift Table beyond its rated capacity. Before load transfers, verify the load does not exceed the single axle rolling load maximum rating as found on nameplate of the In-plant LFT Lift Table.
  • Page 9 Always clean up dry and liquid spills immediately after they occur. • Always maintain proper lighting in the work area. • If a procedure is not clearly defined in this manual, contact your Blue Giant Dealer. ISSUE DATE: NOVEMBER 15, 2023 REV. 1.0 (PART # 038-475E)

  • Page 10: Lockout / Tagout Procedure And Rules

    The machine or equipment power supply shall be locked in the OFF position or disconnected from the energy source. Blue Giant strongly recommends that only OSHA-approved and/or local jurisdiction lockout devices and procedures be utilized. The energy isolating device must bear a prominent warning tag indicating that work is being done on the equipment and the name of the authorized employee responsible for the lockout.

  • Page 11: Electrostatic Sensitive Device Protection Policy

    FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES DO NOT DISCARD. Any components shipped back to Blue Giant must be in their original packaging (along with completed RGA form taped to the OUTSIDE of the static bag) or warranty may be voided. 038-850E prior to handling pCBs, wear a static grounding wrist strap and clip it to an electrical ground.

  • Page 12: Control Station Operation

    IN-PLANT LFT LIFT TABLE — OWNER'S MANuAL 5.0 CONTROL STATION OPERATION As the In-plant LFT Lift Table is part of an assembly line environment, the wiring diagrams and site documentation will give the correct control setup and use. 5.1 PUSH BUTTON CONTROLS DANGER •...

  • Page 13: Lift Table Maintenance Struts

    Maintenance Struts then release the push button. Examine the Maintenance Struts for damage or if it is missing. Contact your Blue Giant Dealer for service or repair, as required.

  • Page 14: Disengaging The Lift Table Maintenance Struts

    It is recommended that this procedure be performed with assistance. Examine the Maintenance Struts for damage or if anyare missing. Contact your Blue Giant Dealer for service or repair, as required. When all work is completed and the area around the lift table is cleared, an authorized person shall inform all affected personnel before removing the lock out and tag out from the electrical connections to the lift table hydraulic Powerpack.

  • Page 15: Maintenance

    Recommended procedures for a periodic planned maintenance program that covers inspections, operational checks, cleaning, lubrication, and minor adjustments are outlined in the Owner’s Manual for this product. Contact your Blue Giant Dealer regarding for assistance with a planned maintenance program by offering trained service personnel with expertise in lift table maintenance requirements.

  • Page 16: Powerpack Reservoir Level

    Adjustments, if required (by a trained service technician only). Record inspection details and findings for owners’ files. 7.6 POWERPACK RESERVOIR LEVEL Only trained technicians should fill the Powerpack reservoir. Contact your Blue Giant Dealer regarding oil options. WARNING • Do not attempt to install, make repairs, or adjustments. Only a trained and authorized service technician should perform the installation process.

  • Page 17: Daily Maintenance Procedures (Dmp) Checklist

    IN-PLANT LFT LIFT TABLE — OWNER'S MANUAL 7.7 DAILY MAINTENANCE PROCEDURES (DMP) CHECKLIST Use checklist to aid the daily maintenance inspection. DANGER • When repairing or conducting maintenance procedures on electrical components, perform lockout / tagout steps according to OSHA regulations and approved electrical codes.
  • Page 18 IN-PLANT LFT LIFT TABLE — OWNER'S MANUAL DEALER: PLANNED MAINTENANCE PROGRAM - PMP CHECKLIST Lift Tables Customer: SWO# Location: Date: Contact: Telephone: Inspected By: Signature: Model / Serial #: Voltage: Phase: NOTE TO TECHNICIAN: Position # Position # Position #...

  • Page 19: Operating Instructions

    IN-PLANT LFT LIFT TABLE — OWNER'S MANuAL 8.0 OPERATING INSTRUCTIONS Depending on the In-plant installation, the lift table may have controls available. Consult the specific installation wiring diagram for these options, if present. 8.1 LOAD TRANSFER When transferring loads onto and off of a lift table, the cargo weight distribution should NEVER exceed the maximum value on the weight rating decal.

  • Page 20: Recommended Parts

    In-plant lFt lIFt table — Owner's Manual 9.0 RECOMMENDED PARTS 9.1 STANDARD OPERATIONAL COMPONENTS LIfT TAbLE STANDARD OPERATIONAL COMPONENTS ITEM PART NO. DESCRIPTION 071-0102 LEG BLOCK PIN, 0.87ODX2-3/8L 071-0098 CYLINDER PIN, 1 ODX4-3/4L 013-034 EXTERNAL RETAINING RING 071-0072 RETAINING RING,EXTERNAL,7/8"...

  • Page 21: Optional Support Components

    In-plant lFt lIFt table — Owner's Manual 9.2 OPTIONAL SUPPORT COMPONENTS LIfT TAbLE OPTIONAL COMPONENTS ITEM PART NO. DESCRIPTION Varies on Model CYLINDER ASSY,SIDE B Varies on Model CYLINDER ASSY,SIDE D Varies on Model HOSE,#6 HIGH PRESSURE Varies on Model.
  • Page 22 In-plant lFt lIFt table — Owner's Manual LIfT TAbLE HOSES ITEM PART NO. DESCRIPTION 090-838-0075 HOSE,7 5/8in LG,#6 HIGH PRESSURE 090-838-0120 HOSE,12 in LG,#6 HIGH PRESSURE 090-838-0120 HOSE,12 in LG,#6 HIGH PRESSURE 090-838-0240 HOSE, 24 in LG,#6 HIGH PRESSURE 090-838-0180...

  • Page 23: Lift Table Rolling End

    In-plant lFt lIFt table — Owner's Manual 9.3 LIfT TAbLE ROLLING END this diagram displays the lift table and the field replaceable parts. NOTE: actual product may not appear exactly as shown. Issue Date: nOVeMber 15, 2023 reV. 1.0 (part # 038-475e)

  • Page 24: Lift Table Lower Frame And Rolling End Detail

    In-plant lFt lIFt table — Owner's Manual 9.4 LIfT TAbLE LOWER fRAME AND ROLLING END DETAIL this diagram displays the rolling wear portions, lift cylinder detail, and leveling components. 34 35 9.5 LIfT TAbLE UPPER fRAME AND fIXED END DETAIL this diagram displays the lift table skeleton and the lower frame components.

  • Page 25: Accordion Safety Skirt

    In-plant lFt lIFt table — Owner's Manual 9.6 ACCORDION SAfETY SKIRT this diagram displays the accordion safety skirt hangers (if present) under the deck and where to anchor it on the lower frame. NOTE: actual product may not appear exactly as shown.

  • Page 26: Decal Identification And Location

    IN-PlANT lFT lIFT TAblE — OwNEr's MANuAl 10.0 DECAL IDENTIFICATION AND LOCATION These labels inform operators and personnel about hazardous areas on and around the lift table. NOTE: Actual product may not appear exactly as shown. DANGER / PELOGRO Shock and arc...
  • Page 27 Be aware that lift capacity may be reduced properly engaging the lift's maintenance strut. when loads are rolled over the platform sides or Blue Giant recommends the use of a secondary edges. Refer to the nameplate for reduced means (serivce stand) of securing the scissor capacity under these conditions.

  • Page 28: Equipment Component Illustrations

    In-planT lFT lIFT Table — Owner's Manual 11.0 EQUIPMENT COMPONENT ILLUSTRATIONS This section displays the various hardware components. 11.1 COMPONENTS AS SHIPPED CHECKLIST This section displays the shipped hardware components. INSTALLATION & TECHNICAL MANUAL OWNER’S MANUAL PARTS LIST WARNING IN-PLANT LFT LIFT TAbLE...

  • Page 29: Lift Table Mechanical Assembly

    In-planT lFT lIFT Table — Owner's Manual 11.2 LIfT TAbLE MECHANICAL ASSEMbLY This diagram shows a detailed view of the lift table assembly. NOTE: actual product may not appear exactly as shown. 16 18 19 ITEM PART NO. DESCRIPTION Varies on Model ASSY, LEG/FRAME, LFT24, 24W 36L 7.5LH, 4K...
  • Page 30 In-planT lFT lIFT Table — Owner's Manual ITEM PART NO. DESCRIPTION Varies on Model HOSE, 12 in LG, #6 HIGH PRESSURE 090-838-0120 Varies on Model HOSE, 24 in LG, #6 HIGH PRESSURE 090-838-0240 Varies on Model HOSE, 18 in LG, #6 HIGH PRESSURE...

  • Page 31: Powerpack Part Identification

    In-PlanT lFT lIFT Table — OwneR's Manual 12.0 POWERPACK PART IDENTIFICATION The assembly and parts of the Powerpack are listed below for easy reference. Refer to the electrical drawings for specific wiring requirements lIFT TAblE POWERPACK # PART NUMBER 071-0126...

  • Page 32: Hydraulic Schematic

    In-PlanT lFT lIFT Table — OwneR's Manual 12.1 HYDRAUlIC SCHEMATIC This diagram illustrates a sample (lift power up and gravity power down) Powerpack hydraulic circuit. NOTE: alway refer to site documentation for installation specifics. TRUTH TABLE: ACTION MOTOR DECK UP...

  • Page 33: Troubleshooting

    • Failure to properly secure the lift table prior to working underneath it may result in bodily injury, or death. • Engage the Maintenance Struts before working. If both cannot be successfully engaged, contact your Blue Giant Dealer. WARNING •...

  • Page 34: Optional Equipment

    In-pLAnT LFT LIFT TAbLE — OwnEr'S MAnuAL 14.0 OPTIONAL EQUIPMENT These components are available as additional options for the LFT Lift Table. 14.1 SAFETY FEATURES These features provide greater personnel protection and operating awareness. • Keyed lock and E-Stop push button options on push button controls. Keyed lock provides greater security and access control.
  • Page 35 In-plant lFt lIFt table — Owner's Manual Issue Date: nOVeMber 15, 2023 reV. 1.0 (part # 038-475e)
  • Page 36 Corporate 410 Admiral Blvd USA 9201 National Turnpike Mississauga, ON, Canada L5T 2N6 Louisville, KY 40118 t 905.457.3900 f 905.457.2313 www.bluegiant.com If calling within North America: t 1.800.872.2583 f 1.888.378.5781 © Copyright Blue Giant Equipment Corporation 2023...

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