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Blue Giant Interlock Chock Owner's Manual

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ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN
WARNING
Do not operate or service this product unless you have
read and fully understand the entire contents of this
manual. Failure to do so may result in bodily injury or
death.
STARTING FROM AUGUST 14, 2020 / SERIAL # 467201
OWNER'S MANUAL
BLUE GIANT INTERLOCk CHOCk™
ISSUE DATE: JUNE 25, 2024 REv. 2.1 (PART # 038-1125E)

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  • Page 1 OWNER'S MANUAL BLUE GIANT INTERLOCk CHOCk™ ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN WARNING Do not operate or service this product unless you have read and fully understand the entire contents of this manual. Failure to do so may result in bodily injury or death.

  • Page 3: Recommended Spare Parts

    Interlock chock — oWner'S MAnUAl 2.0 RECOMMENDED SPARE PARTS STANDARD OPERATIONAL COMPONENTS ITEM PART # DESCRIPTION QTY REQ’D 2009848 Toothed Flange 2012832 Chock - Machined (Left Hand Drive) 2012832-1 Chock - Machined (Right Hand Drive) 012-703 Whip 2014943 Cradle (Left Hand Drive)
  • Page 4 Interlock chock — oWner'S MAnUAl STANDARD OPERATIONAL COMPONENTS ITEM PART # DESCRIPTION QTY REQ’D 025-200 3/8 (-18) NPT Metal Locknut BGRM001-ITC485 I/O Board, LED board, and Sensors (Left Hand Drive) BGRM001-ITC485-1 I/O Board, LED board, and Sensors (Right Hand Drive)
  • Page 5 INTErLOCk ChOCk — OWNEr'S MANUAL 3.0 DECAL IDENTIFICATION AND LOCATION These labels inform operators and personnel about hazardous areas on and around the Interlock Chock. Left hand drive version shown. Locations applicable for either left or right hand drive. CAUTION...
  • Page 6 INTErLOCk ChOCk — OWNEr'S MANUAL ISSUE DATE: JUNE 25, 2024 rEv. 2.1 (PArT # 038-1125E)
  • Page 7 INTErLOCk ChOCk — OWNEr'S MANUAL ISSUE DATE: JUNE 25, 2024 rEv. 2.1 (PArT # 038-1125E)

  • Page 8: Equipment Component Illustrations

    BLUE GIANT INTERLOCK CHOCK™ PLACE WHEEL CHOCK Standard and end loading follow the same procedure. Once the vehicle driver has placed the Interlock Chock, the Blue Genius Control Panel flashes AMBER. Fully open the dock door. While the door is opening, Blue Genius Control Panel will illuminate...

  • Page 9: General Dimensions

    InTerlock chock — oWner'S MAnUAl 4.2 GENERAL DIMENSIONS This section describes the length and height of the Interlock chock components. left hand drive shown. Measurement are the same for either hand drive. ITEM DESCRIPTION 11 3/4in. (298 mm) 7in. (178 mm) 7 7/8in.
  • Page 10 InTerlock chock — oWner'S MAnUAl 4.3 CONTROLS This section depicts the Blue Genius control Panel. NOTE: Actual product may not appear exactly as shown. Wiring Diagram Enclosed Fuse Holder 3 Fuse Holder 1 Fuse Holder 2 CONTROL ASSEMBLY ITEM PART #...
  • Page 11 InTerlock chock — oWner'S MAnUAl 4.4 JUNCTION BOX W/REMOTE I/O This section depicts the junction box connecting the Blue Genius control Panel to the wiring external to the building. JUNCTION BOX ASSEMBLY ITEM PART # DESCRIPTION Junction Box 4 x 4...

  • Page 12: Junction Box Assembly

    InTerlock chock — oWner'S MAnUAl 4.5 JUNCTION BOX ASSEMBLY This section depicts the exterior junction box that connects the Interlock chock and exterior Traffic lights to the wiring from the Blue Genius control Panel JUNCTION BOX ASSEMBLY ITEM # PART #...
  • Page 13 InTerlock chock — oWner'S MAnUAl 4.6 DOCK INTERLOCK SENSOR • Ties sequence of vehicle restraint to dock leveler operation • loading dock safety is improved with accurate operation sequence • Interior traffic light and vehicle restraint release operation relies on interlock capability •...
  • Page 14 InTerlock chock — oWner'S MAnUAl 5.0 EXTERIOR DRIVER TRAFFIC LIGHT The exterior traffic lights improve loading dock safety. 14 ISSUe DATe: JUne 25, 2024 rev. 2.1 (PArT # 038-1125e)
  • Page 15 InTerlock chock — oWner'S MAnUAl 5.1 EXTERIOR DRIVER WARNING SIGN The exterior warning sign for drivers improves loading dock safety. ISSUe DATe: JUne 25, 2024 rev. 2.1 (PArT # 038-1125e)
  • Page 16 InTerlock chock — oWner'S MAnUAl 5.2 EXTERIOR OPERATING INSTRUCTION PLACARD The exterior operation Placard (part # 038-1139e/F) for outside dock workers or drivers. 16 ISSUe DATe: JUne 25, 2024 rev. 2.1 (PArT # 038-1125e)
  • Page 17 InTerlock chock — oWner'S MAnUAl 5.3 INTERIOR OPERATING INSTRUCTION PLACARD The interior operating instruction placard for inside dock workers. ISSUe DATe: JUne 25, 2024 rev. 2.1 (PArT # 038-1125e)
  • Page 18 Interlock chock — oWner'S MAnUAl 18 ISSUe DAte: JUne 25, 2024 rev. 2.1 (PArt # 038-1125e)
  • Page 19 Interlock chock — oWner'S MAnUAl ISSUe DAte: JUne 25, 2024 rev. 2.1 (PArt # 038-1125e)
  • Page 20 Corporate 410 Admiral Blvd USA 6350 Burnt Poplar Road Mississauga, ON, Canada L5T 2N6 Greensboro, NC 27409 t 905.457.3900 f 905.457.2313 www.bluegiant.com If calling within north America: t 1.800.872.2583 f 1.888.378.5781 © copyright Blue Giant equipment corporation 2024...

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