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TL85 VEHICLE RESTRAINT WITH
BLUE GENIUS™ CONTROLS
DO NOT INSTALL, OPERATE OR SERVICE THIS PRODUCT UNLESS YOU HAVE READ AND
FULLY UNDERSTAND THE ENTIRE CONTENTS OF THIS MANUAL. FAILURE TO DO SO MAY
RESULT IN PROPERTY DAMAGE, BODILY INJURY OR DEATH.
TL85 Vehicle Restraint With Blue Genius™ Controls. Issue Date: October 2, 2012 Rev. 3 (Part#038-707E)
INSTALLATION &
OWNER'S MANUAL
Applies to Serial Numbers 370169 and up.
BLUE GENIUS
WARNING
SERIES
TM
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Related Manuals for Blue Giant BLUE GENIUS TL85 Series
Summary of Contents for Blue Giant BLUE GENIUS TL85 Series
- Page 1 TL85 VEHICLE RESTRAINT WITH BLUE GENIUS SERIES BLUE GENIUS™ CONTROLS INSTALLATION & OWNER’S MANUAL WARNING DO NOT INSTALL, OPERATE OR SERVICE THIS PRODUCT UNLESS YOU HAVE READ AND FULLY UNDERSTAND THE ENTIRE CONTENTS OF THIS MANUAL. FAILURE TO DO SO MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR DEATH.
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Page 2: Table Of Contents
TABLE OF CONTENTS ABOUT THE TL85 WITH BLUE GENIUS CONTROLS................... 1.1 Owner’s Purchase Record............................INTRODUCTION ................................. 2.1 Warranty Information............................. 2.2 Exclusion of Liability.............................. 2.3 Manufacturer's Note.............................. OPERATOR’S MANUAL SAFETY MESSAGE COLOR IDENTIFICATION..............3.1 Operational Safety Warnings..........................LOCKOUT / TAGOUT PROCEDURE AND RULES..................... TL85 SELF CONTAINED POWER PACK ARRANGEMENT.................. -
Page 3: Tm Controls
CONTROLS The Blue Giant TL85 Vehicle Restraint System is a non-impact design with a restraining power of 32,000 lbs (14,545 kgs) and vertical ICC bar capture range of 12-26” (305mm to 660mm) above grade. It has a horizontal restraining range of up to 12”... -
Page 4: Introduction
WARRANTY INFORMATION Thank you for purchasing Blue Giant products. We appreciate your business, and are confident that our product will serve you for many years to come. In the event that you experience a problem with our product, our Warranty Center is here to support the Blue Giant Product(s) that you have purchased. -
Page 5: Operator's Manual Safety Message Color Identification
TL85 VEHICLE RESTRAINT WITH BLUE GENIUS™ CONTROLS OPERATOR’S MANUAL SAFETY MESSAGE COLOR IDENTIFICATION This manual includes color-coded safety messages that clarify instructions and specify areas where potential hazard exists. To prevent the possibility of equipment damage and serious injury or death, please observe strictly the instructions and warnings contained in the messages. -
Page 6: Lockout / Tagout Procedure And Rules
The and approved local electrical codes. machine or equipment power supply shall be locked in the OFF position or disconnected from the energy source. Blue Giant® strongly recommends that only OSHA-approved lockout devices be utilized. -
Page 7: Tl85 Self Contained Power Pack Arrangement
TL85 VEHICLE RESTRAINT WITH BLUE GENIUS™ CONTROLS TL85 SELF CONTAINED POWER PACK ARRANGEMENT NEW CONSTRUCTION (REMOTE POWER PACK & RESTRAINT): (REQUIREMENTS BELOW BY OTHERS) 1. DRILL ONE HOLE THROUGH THE WALL TO THE OUTSIDE AND WIRE THE L.E.D TRAFFIC LIGHT. BLUE GENIUS CONTROL BOX NOTE: FUSED DISCONNECT... -
Page 8: Vehicle Restraint Installation Instructions
TL85 VEHICLE RESTRAINT WITH BLUE GENIUS™ CONTROLS VEHICLE RESTRAINT INSTALLATION INSTRUCTIONS Do not install, operate, or service the TL85 Vehicle Restraint unless trained and authorized to do so. Read all safety information and instructions in this manual. When restraint is being installed, place adequate barriers to prevent vehicle traffic from entering the work area. Follow proper lockout / tagout procedures. -
Page 9: Electrical And Hydraulic Installation
TL85 VEHICLE RESTRAINT WITH BLUE GENIUS™ CONTROLS ELECTRICAL AND HYDRAULIC INSTALLATION DO NOT WIRE HIGH AND LOW VOLTAGES IN THE SAME CONDUIT. High voltage range is 115V and up. Lower voltages include the communication and solenoid wiring as well as the I/O. During installation, place adequate barriers to prevent vehicle traffic from entering the work area, and follow proper lockout / tagout procedures. -
Page 10: Control Station Operation
TL85 VEHICLE RESTRAINT WITH BLUE GENIUS™ CONTROLS CONTROL STATION OPERATION INDEPENDENT TYPE CONTROL STATION - Controls Vehicle Restraints Only SCROLL ‘UP’ enius ESCAPE MENU SCREEN SELECT SCROLL ‘DOWN’ RED LIGHT (Do Not Enter) RESTRAINT ‘ENGAGE’ Do Not Enter YELLOW LIGHT (Raise Restraint Arm) (Proceed With Caution) RESTRAINT ‘RELEASE’... -
Page 11: Operating Instructions
TL85 VEHICLE RESTRAINT WITH BLUE GENIUS™ CONTROLS OPERATING INSTRUCTIONS WARNING Do not operate this vehicle restraint unless you have been trained and authorized to do so, and have read and under- e n iu s lu e stood all of the safety information and instructions contained herein. -
Page 12: Undeploying The Restraint Arm
TL85 VEHICLE RESTRAINT WITH BLUE GENIUS™ CONTROLS OPERATING INSTRUCTIONS Vehicle Restraint Override Feature: MENU DISPLAY SCREEN: Operate Dock Without Vehicle Restraint R e s t r a i n t E n g a g i n g R e s t r a i n t i s E n g a g e d If the restraint cannot be engaged, (i.e. -
Page 13: Pm Checklist- Vehicle Restraint
TL85 VEHICLE RESTRAINT WITH BLUE GENIUS™ CONTROLS PM CHECK LIST - VEHICLE RESTRAINT INSTRUCTIONS FOR USE: Indicate “OK for Use” with a check mark (√) in the appropriate box of each inspection point. □ Visually inspect the Vehicle Restraint and take note of obvious damage that may have been caused by operation during the last shift. -
Page 14: Emergency Vehicle Restraint Lowering Procedure
TL85 VEHICLE RESTRAINT WITH BLUE GENIUS™ CONTROLS EMERGENCY VEHICLE RESTRAINT LOWERING PROCEDURE Should a power failure occur, or the vehicle restraint or control panel malfunction while the restraint arm is in the vertical locked position (preventing a vehicle from departing), the manual release valve can be opened, allowing the arm to return to the Releasing pressure will cause the restraint arm to spring stored position. -
Page 15: Vehicle Restraint Troubleshooting
TL85 VEHICLE RESTRAINT WITH BLUE GENIUS™ CONTROLS VEHICLE RESTRAINT TROUBLESHOOTING Do not attempt to install, make repairs or adjustments. Only a trained and authorized service technician should perform the installation process. Contact your local dealer or distributor for assistance. PROBLEM PROBLEM CAUSE The restraint arm will not... -
Page 16: Tl85 Parts Illustration
TL85 VEHICLE RESTRAINT WITH BLUE GENIUS™ CONTROLS TL85 PARTS ILLUSTRATION DETAIL A SCALE 1 : 4 28 1/8" Item No. Qty. Description Part No. Item No. Qty. Description Part No. Extension Spring 0.5” d x 0.034” thick x 1.25” long 017-085 Body Weldment 51-001977... -
Page 17: Tl85 Recommended Spare Parts List
TL85 VEHICLE RESTRAINT WITH BLUE GENIUS™ CONTROLS TL85 RECOMMENDED SPARE PARTS LIST Part # Description Qty Req'd 033-508-24A VALVE SOLENOID, 24VDC COIL 028-200 PROXIMITY SENSOR 18MM SHIELDED 116-868 FLAT WAND 116-863 MOUNTING BLOCK TOP PLATE 017-034 SPRING 115-094 SPRING HOLDER PIN (TOP) CYLINDER 035-662 CYLINDER HARDWARE REQ'D... -
Page 18: General Parts
TL85 VEHICLE RESTRAINT WITH BLUE GENIUS™ CONTROLS GENERAL PARTS 15.1 MOLDED RUBBER BUMPERS MOLDED RUBBER BUMPERS PART ID DESCRIPTION DB13 4" x 10" x 13" DB18 4" x 10" x 18" DB30 4" x 10" x 30" DBL18 4" x 18" x 18" 15.2 FACE PLATES FOR MOLDED RUBBER BUMPERS PART ID... -
Page 19: Recommended Spare Parts List For Blue Genius Gold Series Ii
TL85 VEHICLE RESTRAINT WITH BLUE GENIUS™ CONTROLS RECOMMENDED SPARE PARTS- BLUE GENIUS GOLD SERIES II Single Phase: Part # Description Qty Req'd 026-PB1115 POWER BOARD SUBASSY (1PH 115V 50-60HZ) 026-PB1230 POWER BOARD SUBASSY (1PH 230V 50-60HZ) Three Phase: Part # Description Qty Req'd 026-PB3230... - Page 20 Corporate 85 Heart Lake Road South USA 6350 Burnt Poplar Road Brampton, ON, Canada L6W 3K2 Greensboro, NC 27409 t 905.457.3900 f 905.457.2313 www.BlueGiant.com If calling within North America: t 1.800.668.7078 f 1.888.378.5781 © Copyright Blue Giant Equipment Corporation 2013...
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