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FULLY UNDERSTAND THE ENTIRE CONTENTS OF THIS MANUAL. FAILURE TO DO SO MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR DEATH. U-Series Air Cylinder Dock Leveler with Blue Genius Controls. Issue Date: June 11, 2013. Rev.7 (Part#038-750E) Applies to Serial No. 378109 and up...
TABLE OF CONTENTS ABOUT THE U-SERIES AIR CYLINDER DOCK LEVELER with BLUE GENIUS CONTROLS......1.1 Owner’s Purchase Record............................INTRODUCTION ................................. 2.1 Warranty Information............................. 2.1 Exclusion of Liability.............................. 2.2 Manufacturer's Note.............................. OPERATOR’S MANUAL SAFETY MESSAGE COLOR IDENTIFICATION..............3.1 Operational Safety Warnings..........................
ABOUT the U-SERIES AIR CYLINDER DOCK LEVELER with BLUE GENIUS CONTROLS The U-Series Air Cylinder dock leveler harnesses the power of air to deliver the same heavy-duty, proven performance that makes Blue Giant dock levelers a standard at loading docks worldwide.
WARRANTY INFORMATION Thank you for purchasing Blue Giant products. We appreciate your business, and are confident that our product will serve you for many years to come. In the event that you experience a problem with our product, our Warranty Center is here to support the Blue Giant Product(s) that you have purchased.
U-SERIES AIR CYLINDER DOCK LEVELER WITH BLUE GENIUS™ CONTROLS OPERATOR’S MANUAL SAFETY MESSAGE COLOR IDENTIFICATION This manual includes color-coded safety messages that clarify instructions and specify areas where potential hazard exists. To prevent the possibility of equipment damage and serious injury or death, please observe strictly the instructions and warnings contained in the messages.
U-SERIES AIR CYLINDER DOCK LEVELER WITH BLUE GENIUS™ CONTROLS LOCKOUT / TAGOUT PROCEDURE and RULES In accordance with the rules and regulations of the Occupational Safety and Health Administration (OSHA), all affected employees must be notified that the machine or equipment will...
U-SERIES AIR CYLINDER DOCK LEVELER WITH BLUE GENIUS™ CONTROLS STANDALONE DOCK ARRANGEMENT NEW CONSTRUCTION: 1. DRILL ONE HOLE THROUGH THE WALL TO THE OUTSIDE FOR THE L.E.D COMMUNICATION LIGHTS (OPTIONAL). BLUE GENIUS CONTROL STATION 2. RUN ONE 1/2” I.D. CONDUIT FROM CONTROL STATION TO THE REMOTE I/O BOX (MOUNTED &...
U-SERIES AIR CYLINDER DOCK LEVELER WITH BLUE GENIUS™ CONTROLS WELD INSTALLATION PICTORIAL WELD INSTALLATION PICTORIAL (Shim placement guidance only- dock depicted may not be same model covered in this manual) FORK LIFT TRUCK HANDLING SLING HANDLING STITCH WELD 1/4" 6”...
U-SERIES AIR CYLINDER DOCK LEVELER WITH BLUE GENIUS™ CONTROLS DOCK LEVELER INSTALLATION INSTRUCTIONS WIDTH Do not install, operate and/or service this leveler until you LENGTH have read and understood all of the safety information and instructions contained herein and on the leveler.
U-SERIES AIR CYLINDER DOCK LEVELER WITH BLUE GENIUS™ CONTROLS DOCK LEVELER INSTALLATION INSTRUCTIONS REAR FRAME UPPER REAR Do not work beneath the dock leveler without engaging the PIT ANGLE maintenance strut. Do not work beneath the dock leveler without following proper lockout procedures.
U-SERIES AIR CYLINDER DOCK LEVELER WITH BLUE GENIUS™ CONTROLS ELECTRICAL INSTALLATION DO NOT WIRE HIGH AND LOW VOLTAGES IN THE SAME CONDUIT. High voltage range is 115V and up. Lower voltages include the communication and solenoid wiring as well as the I/O.
U-SERIES AIR CYLINDER DOCK LEVELER WITH BLUE GENIUS™ CONTROLS CONTROL STATION OPERATION CONTROL STATION TYPE - Independent Hydraulic or Air Cylinder Dock Leveler Blue Genius SCROLL ‘UP’ ESCAPE MENU SCREEN SELECT SCROLL ‘DOWN’ RED LIGHT (Do Not Enter) Do Not Enter...
U-SERIES AIR CYLINDER DOCK LEVELER WITH BLUE GENIUS™ CONTROLS OPERATING INSTRUCTIONS WARNING WARNING Do not operate this leveler unless you have been trained Secure the transport vehicle with a vehicle restraint, wheel chocks or other method before commencing traffic across the dock leveler.
U-SERIES AIR CYLINDER DOCK LEVELER WITH BLUE GENIUS™ CONTROLS OPERATING INSTRUCTIONS MENU DISPLAY SCREEN: MENU DISPLAY SCREEN: L i p M o v i n g D e c k R a i s i n g e n iu s...
U-SERIES AIR CYLINDER DOCK LEVELER WITH BLUE GENIUS™ CONTROLS OPERATING INSTRUCTIONS MENU DISPLAY SCREEN: D e c k R a i s i n g e n iu s ES C lu e SE L En ter Do No t...
U-SERIES AIR CYLINDER DOCK LEVELER WITH BLUE GENIUS™ CONTROLS MAINTENANCE The Maintenance strut must be in place before commencing Do not operate and/or service this dock leveler until you have read maintenance procedures. and understood all of the safety information and instructions contained herein and on the dock leveler.
U-SERIES AIR CYLINDER DOCK LEVELER WITH BLUE GENIUS™ CONTROLS 11.7 PM CHECK LIST - ACU DOCK LEVELER P M C H E C K L I S T – DOCK EQUIPMENT Customer S W O # Location Cust. Contact Date...
U-SERIES AIR CYLINDER DOCK LEVELER WITH BLUE GENIUS™ CONTROLS 12A. GENERAL DOCK ASSEMBLY COMPONENTS- 6’ DOCKS Item No. Qty. Part No. Description Item No. Qty. Part No. Description 26-011067 FRAME WELD 72” 012-200 REGULAR SPRING LOCK WASHERS 26-003947 DECK WELD...
U-SERIES AIR CYLINDER DOCK LEVELER WITH BLUE GENIUS™ CONTROLS 12B. GENERAL DOCK ASSEMBLY COMPONENTS- 8’ DOCKS Item No. Qty. Part No. Description Item No. Qty. Part No. Description 26-011070 FRAME WELD 72” 011-502 HEX NUTS (U.S.) 26-005761 DECK WELD 010-006 CAP SCREW 5/16-18 X 1 HH GR.
U-SERIES AIR CYLINDER DOCK LEVELER WITH BLUE GENIUS™ CONTROLS 12C. GENERAL DOCK ASSEMBLY COMPONENTS- 10’ DOCKS Item No. Qty. Part No. Description Item No. Qty. Part No. Description 26-011074 FRAME WELD 72” 010-006 CAP SCREW 5/16-18 X 1 HH GR. 5 ZC...
U-SERIES AIR CYLINDER DOCK LEVELER WITH BLUE GENIUS™ CONTROLS AIR CYLINDER MOTOR ASSEMBLY Item No. Qty. Part No. Description Item No. Qty. Part No. Description 26-009937 MASTER ENCLOSURE BOX 010-001 CAP SCREW ¼-20 X 1 HH 009980-1 VALVES ASSEMBLY 011-545 NYLON INSERT LOCKNUTS ¼”-20 (U.S.)
U-SERIES AIR CYLINDER DOCK LEVELER WITH BLUE GENIUS™ CONTROLS DECK CYLINDER ASSEMBLY- 8’ DOCKS 7" 2" 30.125 " TO 46.625" 1.005 1.000 2 1/4" Item No. Qty. Part No. Description 26-005847-6 REAR CLEVIS WELDMENT 010-230 HEX HEAD CAP SCREWS 012-221...
U-SERIES AIR CYLINDER DOCK LEVELER WITH BLUE GENIUS™ CONTROLS RECOMMENDED SPARE PARTS * Complements for Fall Safe Cylinder* Part # Description Qty Req'd **HARDWARE REQ'D:** 26-008709 CYLINDER ASS'Y 1 1/2" BORE X 22" STR. Qty: 1, Part # 26-008964 Pin & Qty: 1, Part # 23-003569 Pin...
U-SERIES AIR CYLINDER DOCK LEVELER WITH BLUE GENIUS™ CONTROLS RECOMMENDED SPARE PARTS- BLUE GENIUS GOLD SERIES I Single Phase: Part # Description Qty Req'd 026-PB1115-FH POWER BOARD SUBASSY (1PH 115V 50-60HZ) 026-PB1230-FH POWER BOARD SUBASSY (1PH 230V 50-60HZ) Three Phase:...
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U-SERIES AIR CYLINDER DOCK LEVELER WITH BLUE GENIUS™ CONTROLS NOTES...
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U-SERIES AIR CYLINDER DOCK LEVELER WITH BLUE GENIUS™ CONTROLS NOTES...
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