Linde 1355 Series Operating Instructions Manual
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Linde 1355 Series Operating Instructions Manual

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1355 series Vertical Order
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Operating Instructions
Model V15 North America
1355 series – 13558011540 US -
04/2021 - 01

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Summary of Contents for Linde 1355 Series

  • Page 1 1355 series Vertical Order Picker Operating Instructions Model V15 North America 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 2 With ten production plants worldwide and an extensive network of sales partners, we are at your serv- ice around the clock and around the world. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 3 This manual - and any excerpts thereof - may not be reproduced, translated or transmitted in any form to third parties without the express written permission of the manufacturer. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 4: Table Of Contents

    Controls ............Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 5 Long term storage ........... . Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 6 Fuses..............Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 7 Mast Heights ............Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 8 Introduction...

  • Page 9: Introduction Scope

    Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 10: Operator Responsibilities

    Damage to the truck, as well as seri- potential hazards exist and special precau- ous injury or death to the operator or others Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 11 Indicates a potentially hazardous situation which if not avoided could result in death or serious injury. DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 12: Safety

    Safety...

  • Page 13: Before Operation

    Place a “Do Not Operate” tag on the truck, remove the key and alert your supervisor. The Truck may not be placed back into service until necessary repairs are made. F288 05-2013 Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 14: Operating Position

    DANGER Risk of injury! Watch for people in your work area because they may not watch for you, even if you have lights or alarms. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 15: Travel

    Avoid run- ning over loose objects on the floor surface. Travel with the forks near the floor when out- side of an aisle, and whenever possible when Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 16: Raising And Lowering The Operator Compartment

    An unloaded truck can tip over also. Cau- of speed and sharpness of turn. This condition ● tion must be taken when using an unloaded truck as well as a loaded one. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 17: Parking

    Al- Remove any metal rings, bracelets, bands, ● ways follow all instructions provided by the or other jewelry before working with or near batteries or electrical components. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 18 Safety Battery Safety manufacturers of the battery, charger, and forklift truck. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 19: Safety During Maintenance

    Spilled oil should be removed with oil-bind- ● ing agents at once and disposed of accord- ing to local regulations. If recycling is not possible, dispose of used ● oil according to local regulations. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 20 Spilled hydraulic oil should be removed with ● oil-binding agents at once and disposed of according to local regulations. If recycling is not possible, dispose of used ● hydraulic oil according to local regulations. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 21: Operator Warning Decals

    These decals indicate the proper battery volt- age for the truck’s electrical system. Using a battery of wrong voltage could damage the 24 VOLT truck. ONLY 36 VOLT ONLY 5215 02252019-01 Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 22: Operator Warning Decal

    If the truck has a manual parking brake, apply it. Shut off power when leaving truck unattended. 0009386466 rev00 Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 23: Trained Operator Warning Decal

    This decal warns personnel not to stand or walk on, or under, the forks at any time. This applies to operators as well as all others. 0009384600 Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 24: Do Not Lift Personnel Warning Decal

    This decal is only present on models designed for riding. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 25 Safety Operator Warning Decals Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 26: Overview

    Overview...

  • Page 27: Technical Description

    During lifting, pressurized hydraulic fluid from and surrounding structure. the pump is routed through a check valve to a Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 28 The steer power mod- to the display and working power to optional ule is integrated into the motor assembly. The equipment. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 29: Truck Components

    Overhead guard Battery retainer (2X) Operator’s console Battery compartment Guard rail (2X) Main cover Retractable guard rail (2X) (optional) Primary cylinder Operator platform Lift cylinder (2X) Fork arms Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 30: Controls

    Key switch Lift-lower switch Display unit Hand grip Emergency stop button Operator presence pedal Accessory switches, (optional equipment) Pallet clamp release pedal Horn button Steering wheel Travel control Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 31: Display Unit

    When the key switch is turned on, the display unit first con- ducts a self-test and then transmits informa- tion. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 32: Definition Of Directions

    Overview Definition of directions Definition of directions  Forward Reverse Left Right Directions as seen from the driving position; the load is to the rear. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 33: Decal And Data Plate Location

    Overview Decal and Data Plate Location Decal and Data Plate Loca- tion Exterior 24 VOLT ONLY 0009384649 36 VOLT ONLY 0009384649 5215 02222019-01 Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 34 Warning Decal, Do Not Lift Personnel Decal, Do Not Lift Warning Decal, Platform Surface Decal, "EE" (only on trucks equipped with Warning Decal, Back-Up Alarm (optional) optional EE rated protection for hazardous environments) Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 35: Data Plate

    (MAX and MIN) for the battery in center of gravity must be within the pounds and kilograms. corresponding values shown in col- umns A, B, and D. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 36: Operation

    Operation...

  • Page 37: Unloading And Preparing A New Truck For Operation

    10 hours until no further loosening is de- tected. See the procedure for checking wheels and tires in the Maintenance section. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 38: Safety Harness

     Press the upper portion of the switch to raise the console. Press the lower portion of the switch to lower the console. Release the switch when the desired height is achieved. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 39: Operating The Display Unit

    This window is the default window after the start sequence is complete. This window dis- plays the steering angle both graphically and numerically in degrees. Operating hours are shown to the right. 5215 02182019-03 Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 40 These menus are selected with the scroll keys and the enter key. 5215 02182019-05 Display settings Language Four choices - highlight with scroll keys and press the enter key. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 41 It may be cleared by pressing the back key. The first fault in the list will be highlighted. Press enter to read the fault description. 5215 02182019-06 Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 42: Turning The Truck On And Off

    If the truck is equipped with the optional retractable side rails (2), they must both remain closed in the position shown in order for travel or lift func- tions to operate. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 43: Driving

    Always main- tain a grasp on the hand grip while driving. NOTE 5215 02132019-02 The maximum acceleration rate is set by the main control unit. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 44 Both types of guidance system are explained on the following pages. Since these are options, it is possible the truck may not have either system installed. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 45: Mechanical Aisle Guidance (Optional Equipment)

    Exiting an Aisle WARNING Risk of collision. Always proceed carefully when exiting an aisle to avoid collision with personnel or vehicles which may be in cross-aisles. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 46 The truck must be completely out of the aisle before guidance mode will turn off. When the truck is completely out of the aisle, manual steering will be activated again. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 47: Inductive Guidance (Optional Equipment)

    Travel speed is automatically restricted.  Continue driving towards the wire groove, steering manually as required to merge on- to the wire path. 5215 04072021-01 Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 48 (1) to turn the system off. The truck may be manually steered and driven at a reduced speed until the antennas lose con- tact with the wire. At this point, normal speed becomes available. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 49: Braking

    The truck will slow to a stop faster than if the travel control is simply released. After stop- ping, the truck will accelerate in the new direc- tion unless the travel control is then released. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 50 If the truck is on, the parking brake symbol will appear in the dis- play unit whenever the parking brake is en- gaged. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 51: Steering

    The ratio of steering wheel revolutions to steer angle range can be adjusted in the truck software to suit the truck application or operator prefer- ence. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 52: Horn

    To unload the forks, the pallet must be in con- tact with the floor and the clamp released by pressing the release pedal (2). The truck may then be driven away from the pallet. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 53: Raising And Lowering The Operator Compartment

    Lift Limit If the truck is configured with this mode, the mast will automatically stop when the pro- grammed height is reached. Further lifting is Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 54 (1) is momentarily pressed. This will engage the memory function and cause the mast to automatically stop at the programmed height. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 55: Manual Lowering Of Operator Compartment

    Follow these steps to lower the operator com- partment with the manual lowering valve:  Unscrew the two mounting screws (arrows) on the front cover and lift the cover off. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 56 If the emergency lowering function was required be- cause of a technical defect, the truck may only be put back into operation if the cause of the error has been corrected by a qualified technician. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 57: Lights And Back-Up Alarm

    Other lights are mounted to the overhead guard or mast. (1) Flashing beacon (2) Front and rear work lights (3) Lateral work lights (4) Dome light (optional) Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 58: Fan (Optional Equipment)

    A cooling fan for the operator is available as an option. The fan is mounted to the overhead guard. Use toggle switch (1) to turn the fan on or off. 346 06182009 Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 59: Changing The Battery

    Do not allow metal parts to contact the top surface of the battery. Make sure all terminal caps are in place and in good condition. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 60 Ensure that it is firmly against the opposite retainer.  Install the remaining battery retainer. Adjust the lateral adjustment stop if necessary to ensure the battery is secure. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 61 (2).  Pull the emergency stop button out. The truck is now ready for service. WARNING Batteries produce explosive gases. Always store batteries in well ventilated areas. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 62: Connecting The Battery To An External Charger

     Remove the battery plug (1) from the con- necting socket (2).  Attach the connector plug of the external battery charger to the battery plug (1).  Switch on the battery charger. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 63: Towing The Truck

    Lift the rear of the chassis just enough for the drive wheel to clear the floor and no more.  Do not allow any personnel to occupy the truck during towing. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 64 Towing the truck requires a towing vehicle with suffi- cient tractive power and braking force for the truck mass.  Do not exceed 1.5 mph (2.5km/hr) during towing. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 65: Securing The Truck For Transport

     To secure the truck to a load surface for transport, a total of eight wooden wedges and suitable tension belts must be used. Position two wooden blocks at the front of Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 66 The tension belts must be guided around the mast uprights on each side and securely attached to the transport vehicle. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 67: Hoisting The Truck

    Ensure that slings or any other lifting equip- ment will remain clear of any sharp edges, hy- draulic lines or hoses, or attached items such as lights or brackets throughout the lifting process. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 68: Long Term Storage

     Lubricate battery terminals with acid-free  Put forklift truck into service. grease. (Follow instructions of battery man- ufacturer .)  Apply a suitable contact spray to all ex- posed electrical contacts . Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 69 Operation Long term storage Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 70: Maintenance

    Maintenance...

  • Page 71: Personnel Qualifications

    This does not effectiveness of the protective equipment ac- require training as described above. cording to established principles for testing forklift trucks. Any evaluation of safety must be Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 72: Cleaning

    Lift chains on trucks used in the food industry must be lubricated with an oil approved for the  Clean lift chains with a paraffin derivative food industry. such as petroleum ether. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 73: Operator Inspection And Maintenance

    The truck must not be operated maintenance process except for individual mainte- nance activities that specifically require otherwise. until such repairs are complete. This list does not cover attachments or other truck modifica- Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 74: Daily Inspection Checklist

    Place a “Do Not Operate” tag on the truck, remove the key and alert your supervisor. The Truck may not be placed back into service until necessary repairs are made. F288 05-2013 Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 75: Check For Fluid Leakage

    Check battery retention Ensure that all battery retention devices are in place, undamaged, and hold the battery firmly. Check battery connector Inspect the battery connector and its cables for damage. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 76: Check Hydraulic Oil Level

    Use only oil that meets the specifications given in the Fluid and Lubricant Specifications section.  Reinstall the breather cap if removed for fill- ing and seat it fully. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 77: Check Drive Wheel And Fasteners

    An anti-stat- ic strap may also be installed on trucks that operate in certain applications regardless of Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 78: Check Decal Condition

    Back-up or motion alarm (if equipped) ● Electric braking (plugging) ● Mast and any auxiliary hydraulic functions ● (operate through complete range of motion) Steering function and angle display ● Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 79: Routine Lubrication And Inspection

    It must be possible to hear air escap- ing from the tank.  If air cannot be heard escaping, the breath- er filter must be replaced. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 80: Checking Gear Oil Level

    Oil level must reach the bottom of the filler plug opening. Add gearbox oil as required through the filler plug opening.(2).  Install the filler plug and tighten to 25 ft-lbs (35 Nm). Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 81: Lubricate Steering Gear

    The truck must be switched off while cleaning the fans. The fans can be activated for testing using a laptop computer equipped with Linde diagnos- tic software. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 82: Scheduled Maintenance

    (based on years in service) listed at the documentation for maintenance requirements. top of each chart. All lubrication and service intervals must be reduced for dusty conditions, large tempera- ture fluctuations or intensive use. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 83: Scheduled Maintenance Chart

    Blow out the brake lining with oil-free compressed air (caution: abrasion debris is hazardous to your health; use a protective mask). Check the brake retardation values after each adjustment (dynamometer). Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 84 The wear limit of the lift chains is 2%. Check the chain rollers for ease of movement. Check the condition of the lift mast guide surfaces, and check for wear and lubrication condition. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 85 Hydraulic system Change the hydraulic oil. Replace the hydraulic filter element. Replace the hydraulic breather filter element. Subsequent tasks Carry out functional test and test drive. Attach maintenance sticker. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 86: Fluids And Lubricants

    Lithium-based grease with MoS2. NOTE Do not mix non-lithium-based greases with lithium-based greases. Chain spray Use a high-quality commercially available penetrating chain spray specifically in- tended for forklift mast chains. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...

  • Page 87: Troubleshooting

    Control Fuses The control fuses are contained in one block in the control fuse box. Fuse identification and amperage is listed in the following illustration and table. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 88 24V/12V Transformer relay，12V/30A Pump motor fan，2A Horn relay，12V/30A Controller fan，2A Buzzer relay，12V/30A Blue spot，4A 9K22 Controller fan relay，12V/30A Head working light，4A Emergency relay，24V/30A 2F10 Cabin controller +24V，4A Power supply relay，24V/30A Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 89 Maintenance Troubleshooting Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 90 Specifications...
  • Page 91 Specifications Specifications Specifications 5215 03012019-02 Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 92 Platform height, lowered (h7) 8.3 in (210 mm) Height to top of the standard OHG (h6) 89.8 in (2280 mm) Fork height, lowered (h13) 3 in (75 mm) Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 93 Lowering speed 78 fpm (0.40 m/s) without load Acceleration time (24V) (with/without load) 6.0 / 5.6 s Acceleration time (36V) (with/without load) 6.4 / 6.0s Service brake type Regenerative Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 94 Battery compartment dimensions (width x length x height) 14.6 in (371 mm) x 36 in (914 mm) Miscellaneous Drive type Maximum noise level (average at driver’s ear) <70 dB (A) Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 95 312.8 in (7945 mm) (10,150 (2770 mm) (3405 mm) (7880 mm) 419.3 in 124.8 in 149.9 in 329.9 in 332.4 in (8445 mm) (10,650 (3170 mm) (3805 mm) (8380 mm) Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 96 350.1 in (8895 mm) (11,100 (3320 mm) (3955 mm) (8830 mm) 448.9 in 134.6 in 159.7 in 359.4 in 362.0 in (9195 mm) (11,400 (3420 mm) (4055 mm) (9130 mm) Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 97 Specifications Mast Heights Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 98 Lifting capacity..... . 28 Lifting the truck..... Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 99 Proposition 65..... . . Qualifications for maintenance personnel. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
  • Page 100 KION North America Corporation 1355 series – 13558011540 US - 04/2021 - 01...

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