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1355 series Vertical Order Picker Operating Instructions Model V15 North America 1355 series – 13558011540 US - 04/2021 - 01...
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With ten production plants worldwide and an extensive network of sales partners, we are at your serv- ice around the clock and around the world. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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This manual - and any excerpts thereof - may not be reproduced, translated or transmitted in any form to third parties without the express written permission of the manufacturer. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Damage to the truck, as well as seri- potential hazards exist and special precau- ous injury or death to the operator or others Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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Indicates a potentially hazardous situation which if not avoided could result in death or serious injury. DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Place a “Do Not Operate” tag on the truck, remove the key and alert your supervisor. The Truck may not be placed back into service until necessary repairs are made. F288 05-2013 Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
DANGER Risk of injury! Watch for people in your work area because they may not watch for you, even if you have lights or alarms. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Avoid run- ning over loose objects on the floor surface. Travel with the forks near the floor when out- side of an aisle, and whenever possible when Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
An unloaded truck can tip over also. Cau- of speed and sharpness of turn. This condition ● tion must be taken when using an unloaded truck as well as a loaded one. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Al- Remove any metal rings, bracelets, bands, ● ways follow all instructions provided by the or other jewelry before working with or near batteries or electrical components. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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Safety Battery Safety manufacturers of the battery, charger, and forklift truck. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Spilled oil should be removed with oil-bind- ● ing agents at once and disposed of accord- ing to local regulations. If recycling is not possible, dispose of used ● oil according to local regulations. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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Spilled hydraulic oil should be removed with ● oil-binding agents at once and disposed of according to local regulations. If recycling is not possible, dispose of used ● hydraulic oil according to local regulations. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
These decals indicate the proper battery volt- age for the truck’s electrical system. Using a battery of wrong voltage could damage the 24 VOLT truck. ONLY 36 VOLT ONLY 5215 02252019-01 Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
If the truck has a manual parking brake, apply it. Shut off power when leaving truck unattended. 0009386466 rev00 Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
This decal warns personnel not to stand or walk on, or under, the forks at any time. This applies to operators as well as all others. 0009384600 Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
During lifting, pressurized hydraulic fluid from and surrounding structure. the pump is routed through a check valve to a Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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The steer power mod- to the display and working power to optional ule is integrated into the motor assembly. The equipment. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
When the key switch is turned on, the display unit first con- ducts a self-test and then transmits informa- tion. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Overview Definition of directions Definition of directions Forward Reverse Left Right Directions as seen from the driving position; the load is to the rear. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Overview Decal and Data Plate Location Decal and Data Plate Loca- tion Exterior 24 VOLT ONLY 0009384649 36 VOLT ONLY 0009384649 5215 02222019-01 Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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Warning Decal, Do Not Lift Personnel Decal, Do Not Lift Warning Decal, Platform Surface Decal, "EE" (only on trucks equipped with Warning Decal, Back-Up Alarm (optional) optional EE rated protection for hazardous environments) Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
(MAX and MIN) for the battery in center of gravity must be within the pounds and kilograms. corresponding values shown in col- umns A, B, and D. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
10 hours until no further loosening is de- tected. See the procedure for checking wheels and tires in the Maintenance section. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Press the upper portion of the switch to raise the console. Press the lower portion of the switch to lower the console. Release the switch when the desired height is achieved. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
This window is the default window after the start sequence is complete. This window dis- plays the steering angle both graphically and numerically in degrees. Operating hours are shown to the right. 5215 02182019-03 Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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These menus are selected with the scroll keys and the enter key. 5215 02182019-05 Display settings Language Four choices - highlight with scroll keys and press the enter key. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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It may be cleared by pressing the back key. The first fault in the list will be highlighted. Press enter to read the fault description. 5215 02182019-06 Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
If the truck is equipped with the optional retractable side rails (2), they must both remain closed in the position shown in order for travel or lift func- tions to operate. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Always main- tain a grasp on the hand grip while driving. NOTE 5215 02132019-02 The maximum acceleration rate is set by the main control unit. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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Both types of guidance system are explained on the following pages. Since these are options, it is possible the truck may not have either system installed. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Exiting an Aisle WARNING Risk of collision. Always proceed carefully when exiting an aisle to avoid collision with personnel or vehicles which may be in cross-aisles. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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The truck must be completely out of the aisle before guidance mode will turn off. When the truck is completely out of the aisle, manual steering will be activated again. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Travel speed is automatically restricted. Continue driving towards the wire groove, steering manually as required to merge on- to the wire path. 5215 04072021-01 Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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(1) to turn the system off. The truck may be manually steered and driven at a reduced speed until the antennas lose con- tact with the wire. At this point, normal speed becomes available. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
The truck will slow to a stop faster than if the travel control is simply released. After stop- ping, the truck will accelerate in the new direc- tion unless the travel control is then released. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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If the truck is on, the parking brake symbol will appear in the dis- play unit whenever the parking brake is en- gaged. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
The ratio of steering wheel revolutions to steer angle range can be adjusted in the truck software to suit the truck application or operator prefer- ence. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
To unload the forks, the pallet must be in con- tact with the floor and the clamp released by pressing the release pedal (2). The truck may then be driven away from the pallet. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Lift Limit If the truck is configured with this mode, the mast will automatically stop when the pro- grammed height is reached. Further lifting is Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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(1) is momentarily pressed. This will engage the memory function and cause the mast to automatically stop at the programmed height. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Follow these steps to lower the operator com- partment with the manual lowering valve: Unscrew the two mounting screws (arrows) on the front cover and lift the cover off. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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If the emergency lowering function was required be- cause of a technical defect, the truck may only be put back into operation if the cause of the error has been corrected by a qualified technician. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Other lights are mounted to the overhead guard or mast. (1) Flashing beacon (2) Front and rear work lights (3) Lateral work lights (4) Dome light (optional) Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
A cooling fan for the operator is available as an option. The fan is mounted to the overhead guard. Use toggle switch (1) to turn the fan on or off. 346 06182009 Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Do not allow metal parts to contact the top surface of the battery. Make sure all terminal caps are in place and in good condition. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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Ensure that it is firmly against the opposite retainer. Install the remaining battery retainer. Adjust the lateral adjustment stop if necessary to ensure the battery is secure. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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(2). Pull the emergency stop button out. The truck is now ready for service. WARNING Batteries produce explosive gases. Always store batteries in well ventilated areas. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Remove the battery plug (1) from the con- necting socket (2). Attach the connector plug of the external battery charger to the battery plug (1). Switch on the battery charger. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Lift the rear of the chassis just enough for the drive wheel to clear the floor and no more. Do not allow any personnel to occupy the truck during towing. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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Towing the truck requires a towing vehicle with suffi- cient tractive power and braking force for the truck mass. Do not exceed 1.5 mph (2.5km/hr) during towing. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
To secure the truck to a load surface for transport, a total of eight wooden wedges and suitable tension belts must be used. Position two wooden blocks at the front of Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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The tension belts must be guided around the mast uprights on each side and securely attached to the transport vehicle. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Ensure that slings or any other lifting equip- ment will remain clear of any sharp edges, hy- draulic lines or hoses, or attached items such as lights or brackets throughout the lifting process. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Lubricate battery terminals with acid-free Put forklift truck into service. grease. (Follow instructions of battery man- ufacturer .) Apply a suitable contact spray to all ex- posed electrical contacts . Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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Operation Long term storage Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
This does not effectiveness of the protective equipment ac- require training as described above. cording to established principles for testing forklift trucks. Any evaluation of safety must be Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Lift chains on trucks used in the food industry must be lubricated with an oil approved for the Clean lift chains with a paraffin derivative food industry. such as petroleum ether. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
The truck must not be operated maintenance process except for individual mainte- nance activities that specifically require otherwise. until such repairs are complete. This list does not cover attachments or other truck modifica- Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Place a “Do Not Operate” tag on the truck, remove the key and alert your supervisor. The Truck may not be placed back into service until necessary repairs are made. F288 05-2013 Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Check battery retention Ensure that all battery retention devices are in place, undamaged, and hold the battery firmly. Check battery connector Inspect the battery connector and its cables for damage. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Use only oil that meets the specifications given in the Fluid and Lubricant Specifications section. Reinstall the breather cap if removed for fill- ing and seat it fully. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
An anti-stat- ic strap may also be installed on trucks that operate in certain applications regardless of Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Back-up or motion alarm (if equipped) ● Electric braking (plugging) ● Mast and any auxiliary hydraulic functions ● (operate through complete range of motion) Steering function and angle display ● Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
It must be possible to hear air escap- ing from the tank. If air cannot be heard escaping, the breath- er filter must be replaced. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Oil level must reach the bottom of the filler plug opening. Add gearbox oil as required through the filler plug opening.(2). Install the filler plug and tighten to 25 ft-lbs (35 Nm). Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
The truck must be switched off while cleaning the fans. The fans can be activated for testing using a laptop computer equipped with Linde diagnos- tic software. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
(based on years in service) listed at the documentation for maintenance requirements. top of each chart. All lubrication and service intervals must be reduced for dusty conditions, large tempera- ture fluctuations or intensive use. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Blow out the brake lining with oil-free compressed air (caution: abrasion debris is hazardous to your health; use a protective mask). Check the brake retardation values after each adjustment (dynamometer). Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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The wear limit of the lift chains is 2%. Check the chain rollers for ease of movement. Check the condition of the lift mast guide surfaces, and check for wear and lubrication condition. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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Hydraulic system Change the hydraulic oil. Replace the hydraulic filter element. Replace the hydraulic breather filter element. Subsequent tasks Carry out functional test and test drive. Attach maintenance sticker. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Lithium-based grease with MoS2. NOTE Do not mix non-lithium-based greases with lithium-based greases. Chain spray Use a high-quality commercially available penetrating chain spray specifically in- tended for forklift mast chains. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
Control Fuses The control fuses are contained in one block in the control fuse box. Fuse identification and amperage is listed in the following illustration and table. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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24V/12V Transformer relay,12V/30A Pump motor fan,2A Horn relay,12V/30A Controller fan,2A Buzzer relay,12V/30A Blue spot,4A 9K22 Controller fan relay,12V/30A Head working light,4A Emergency relay,24V/30A 2F10 Cabin controller +24V,4A Power supply relay,24V/30A Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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Maintenance Troubleshooting Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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Specifications Specifications Specifications 5215 03012019-02 Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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Platform height, lowered (h7) 8.3 in (210 mm) Height to top of the standard OHG (h6) 89.8 in (2280 mm) Fork height, lowered (h13) 3 in (75 mm) Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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Lowering speed 78 fpm (0.40 m/s) without load Acceleration time (24V) (with/without load) 6.0 / 5.6 s Acceleration time (36V) (with/without load) 6.4 / 6.0s Service brake type Regenerative Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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Battery compartment dimensions (width x length x height) 14.6 in (371 mm) x 36 in (914 mm) Miscellaneous Drive type Maximum noise level (average at driver’s ear) <70 dB (A) Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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312.8 in (7945 mm) (10,150 (2770 mm) (3405 mm) (7880 mm) 419.3 in 124.8 in 149.9 in 329.9 in 332.4 in (8445 mm) (10,650 (3170 mm) (3805 mm) (8380 mm) Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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350.1 in (8895 mm) (11,100 (3320 mm) (3955 mm) (8830 mm) 448.9 in 134.6 in 159.7 in 359.4 in 362.0 in (9195 mm) (11,400 (3420 mm) (4055 mm) (9130 mm) Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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Specifications Mast Heights Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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Lifting capacity..... . 28 Lifting the truck..... Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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Proposition 65..... . . Qualifications for maintenance personnel. Operating Instructions - 1355 series – 13558011540 US - 04/2021 - 01...
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KION North America Corporation 1355 series – 13558011540 US - 04/2021 - 01...
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