Trane THERMO KING UT-R Series Instruction Manual
  1. Manuals
  2. Brands
  3. Trane Manuals
  4. Industrial Equipment
  5. THERMO KING UT-R Series
  6. Instruction manual
Trane THERMO KING UT-R Series Instruction Manual

Trane THERMO KING UT-R Series Instruction Manual

Undermount systems with s-2, s-2 + s-2, s-3, s-4.2 remote evaporators
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Installation Manual
UT-R Spectrum Series Undermount Systems
UT-R Spectrum with S-2, S-2 + S-2, S-3, S-4.2 Remote
Evaporators
Revision A
T T K K 6 6 2 2 0 0 0 0 9 9 - - 1 1 - - I I M M - - E E N N
December 2022

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the THERMO KING UT-R Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Trane THERMO KING UT-R Series

Summary of Contents for Trane THERMO KING UT-R Series

  • Page 1: U U T T - - R R S S E E R R I I E E S S C C O O N N D D E E N N S S E E R R D D I I M M E E N N S S I I O O N N S

    Installation Manual UT-R Spectrum Series Undermount Systems UT-R Spectrum with S-2, S-2 + S-2, S-3, S-4.2 Remote Evaporators Revision A T T K K 6 6 2 2 0 0 0 0 9 9 - - 1 1 - - I I M M - - E E N N December 2022...
  • Page 2 Let your voice be heard! Your feedback will help improve our manuals. The survey is accessible through any internet-connected device with a web browser. Scan the Quick Response (QR) code or click Technical Publications EMEA Feedback ©2022 Trane Technologies TK 62009-1-IM-EN...

  • Page 3: Table Of Contents

    Table of Contents S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s ................................6 6 Danger, Warning, Caution, and Notice .

  • Page 4: I I N N S S T T A A L L L L I I N N G G T T H H E E H H M M I I R R E E M M O O T T E E C C O O N N T T R R O O L L B B O O X X ( ( O O P P T T I I O O N

    T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Refrigeration Tubing Connections ............37 S-2 or S-3 Installations .
  • Page 5 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Unit Check List................. 77 TK 62009-1-IM-EN...

  • Page 6: Danger, Warning, Caution, And Notice

    Safety Precautions Danger, Warning, Caution, and Notice Safety advisories appear throughout this manual as required. Your personal safety and the proper installation of this unit depend upon the strict observance of these precautions. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 7: Refrigerant Hazards

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s W W A A R R N N I I N N G G P P e e r r s s o o n n a a l l P P r r o o t t e e c c t t i i v v e e E E q q u u i i p p m m e e n n t t ( ( P P P P E E ) ) R R e e q q u u i i r r e e d d ! ! A A l l w w a a y y s s w w e e a a r r g g o o g g g g l l e e s s o o r r s s a a f f e e t t y y g g l l a a s s s s e e s s a a n n d d p p r r o o p p e e r r P P P P E E w w h h e e n n w w o o r r k k i i n n g g o o n n a a u u n n i i t t .

  • Page 8: Unit Installation Hazards

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s • S S k k i i n n : : Remove contaminated clothing. Wash thoroughly with soap and water. Get medical attention if irritation persists.

  • Page 9: Fuel System Component Installation Hazards

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s W W A A R R N N I I N N G G R R i i s s k k o o f f I I n n j j u u r r y y ! ! W W h h e e n n u u s s i i n n g g l l a a d d d d e e r r s s t t o o i i n n s s t t a a l l l l o o r r s s e e r r v v i i c c e e r r e e f f r r i i g g e e r r a a t t i i o o n n s s y y s s t t e e m m s s , , a a l l w w a a y y s s o o b b s s e e r r v v e e t t h h e e l l a a d d d d e e r r m m a a n n u u f f a a c c t t u u r r e e r r ’...

  • Page 10: Battery Installation And Cable Routing Hazards

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Battery Installation and Cable Routing Hazards W W A A R R N N I I N N G G H H a a z z a a r r d d o o f f E E x x p p l l o o s s i i o o n n ! ! A A n n i i m m p p r r o o p p e e r r l l y y i i n n s s t t a a l l l l e e d d b b a a t t t t e e r r y y c c o o u u l l d d r r e e s s u u l l t t i i n n a a f f i i r r e e , , e e x x p p l l o o s s i i o o n n , , o o r r i i n n j j u u r r y y .
  • Page 11 UT-R Series Condenser Dimensions Unit Weight = 454 kg (1001 lb.) Figure 1. Condenser Dimensions 63.31 in (1608 mm) 28.32 in (719.3 mm) 18.90 in (480 mm) 58.58 in (1488 mm) 8.52 in (216.4 mm) 5.12 in (130.1 mm) 24.96 in (634 mm) 19.44 in (493.7 mm) 19.62 in (498.4 mm) 25.13 in (638.4 mm)
  • Page 12 Evaporator Dimensions and Weights Figure 2. S-2 Dimensions and Weight 17.7 mm (0.70 in.) 193.9 mm 751.0 mm (7.63 in.) (29.57 in.) 106.6 mm (4.20 in.) 35.4 mm (1.39 in.) 700.0 mm 20.0 mm (27.56 in.) (.79 in.) 988.0 mm (38.90 in.) 15.9 mm (.63 in.)

  • Page 13: E E V V A A P P O O R R A A T T O O R R D D I I M M E E N N S S I I O O N N S S A A N N D D W W E E I I G G H H T T S

    E E v v a a p p o o r r a a t t o o r r D D i i m m e e n n s s i i o o n n s s a a n n d d W W e e i i g g h h t t s s Figure 3.
  • Page 14 E E v v a a p p o o r r a a t t o o r r D D i i m m e e n n s s i i o o n n s s a a n n d d W W e e i i g g h h t t s s Figure 4.
  • Page 15 E E v v a a p p o o r r a a t t o o r r D D i i m m e e n n s s i i o o n n s s a a n n d d W W e e i i g g h h t t s s Figure 5.
  • Page 16 Battery Box Dimensions (OPTION) Figure 6. Battery Box Dimensions TK 62009-1-IM-EN...
  • Page 17 HMI Controller Dimensions Figure 7. Premium and Basic HMI Controllers Shown 189.0 mm 60 mm (7.44 in.) (2.36 in.) 60.0 mm (2.36 in.) 11.0 mm (0.43 in.) 189.0 mm 44.0 mm (7.44 in.) (1.73 in.) 60.0 mm (2.36 in.) 11.0 mm RCS1080-2 (0.43 in.) TK 62009-1-IM-EN...

  • Page 18: Evaporator Location

    Important Installation Notes I I m m p p o o r r t t a a n n t t : : Please refer to (“Safety Precautions,” p. 6) prior to installing and servicing this product. Evaporator Location • The best airflow is achieved when the evaporator is installed an equal distance from each side wall.

  • Page 19: Defrost Drains

    I I m m p p o o r r t t a a n n t t I I n n s s t t a a l l l l a a t t i i o o n n N N o o t t e e s s Defrost Drains •...

  • Page 20: Door Curtains

    I I m m p p o o r r t t a a n n t t I I n n s s t t a a l l l l a a t t i i o o n n N N o o t t e e s s Door Curtains •...
  • Page 21 I I m m p p o o r r t t a a n n t t I I n n s s t t a a l l l l a a t t i i o o n n N N o o t t e e s s RCS1147 5.
  • Page 22 I I m m p p o o r r t t a a n n t t I I n n s s t t a a l l l l a a t t i i o o n n N N o o t t e e s s VIII RCS1149 10.

  • Page 23: Removing The Holding Charge

    I I m m p p o o r r t t a a n n t t I I n n s s t t a a l l l l a a t t i i o o n n N N o o t t e e s s RCS1151-1 Removing the Holding Charge I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed.
  • Page 24 Required Tools 1. Safety Glasses 2. Drill 3. Drill Bits 4. Tape Measure 5. Wire Crimpers 6. Tube Benders 7. Hole Saw 8. 15% Solder and Flux (copper to copper) 9. 35% Solder and Flux (copper to brass) 10. Swage 11.
  • Page 25 R R e e q q u u i i r r e e d d T T o o o o l l s s Figure 8. Required Tools Shown ABA580-1 TK 62009-1-IM-EN...
  • Page 26 Condensing Unit Installation Components N N o o t t e e : : The following installation components are provided to complete a standard condensing unit installation. Customer ordered options are not shown. Electric Fuel Pump Band Wraps (3 sizes) Preformed Evaporator Drain Hose Fuel Pump Harness Self-Tapping Screws...
  • Page 27 Uncrating the Condenser I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to (“Safety Precautions,” p. 6) located in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.
  • Page 28 U U n n c c r r a a t t i i n n g g t t h h e e C C o o n n d d e e n n s s e e r r TK 62009-1-IM-EN...
  • Page 29 Installing the Condenser I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to (“Safety Precautions,” p. 6) located in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.
  • Page 30 I I n n s s t t a a l l l l i i n n g g t t h h e e C C o o n n d d e e n n s s e e r r N N o o t t e e s s : : •...
  • Page 31 Installing Fuel Pump and Fuel Lines I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to (“Safety Precautions,” p. 6)F F u u e e l l S S y y s s t t e e m m C C o o m m p p o o n n e e n n t t I I n n s s t t a a l l l l a a t t i i o o n n H H a a z z a a r r d d s s section of this manual before proceeding.
  • Page 32 I I n n s s t t a a l l l l i i n n g g F F u u e e l l P P u u m m p p a a n n d d F F u u e e l l L L i i n n e e s s TK 62009-1-IM-EN...

  • Page 33: Components Shipped With S-2 Or S-3 Evaporators

    S-2, S-3 Evaporators Components Shipped with S-2 or S-3 Evaporators 1. Pre-Bent Tubes 2. Pre-formed Drain Hose 3. Hose Clamps 4. Water Drain Pipe 5. Water Drain Elbows 6. Terminal Forks 7. Terminal Rings 8. Refrigeration Oil 9. Mounting Spacers (3 sizes) 10.
  • Page 34 S S - - 2 2 , , S S - - 3 3 E E v v a a p p o o r r a a t t o o r r s s Figure 9. Components Shipped With S-2 or S-3 Evaporators TK 62009-1-IM-EN...

  • Page 35: Defrost Drain Tube Connectors

    S S - - 2 2 , , S S - - 3 3 E E v v a a p p o o r r a a t t o o r r s s Defrost Drain Tube Connectors I I m m p p o o r r t t a a n n t t : : Follow the instructions below to prevent defrost drain tube water leaks.

  • Page 36: Transverse Drain (Option)

    S S - - 2 2 , , S S - - 3 3 E E v v a a p p o o r r a a t t o o r r s s Transverse Drain (Option) I I m m p p o o r r t t a a n n t t : : A transverse drain is required to drain on one side toward the front or back of the truck. Figure 11.

  • Page 37: Refrigeration Tubing Connections

    S S - - 2 2 , , S S - - 3 3 E E v v a a p p o o r r a a t t o o r r s s Refrigeration Tubing Connections Refrigeration Tubing Connections S-2 or S-3 Installations I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed.
  • Page 38 S S - - 2 2 , , S S - - 3 3 E E v v a a p p o o r r a a t t o o r r s s HG = Hot Gas S = Suction L= Liquid TK 62009-1-IM-EN...
  • Page 39 S S - - 2 2 , , S S - - 3 3 E E v v a a p p o o r r a a t t o o r r s s Connections at Evaporator Figure 13. Evaporator Connections 7/8”...

  • Page 40: Three Zone Installations

    S S - - 2 2 , , S S - - 3 3 E E v v a a p p o o r r a a t t o o r r s s Three Zone Installations I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n H H a a z z a a r r d d s s located in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.
  • Page 41 S S - - 2 2 , , S S - - 3 3 E E v v a a p p o o r r a a t t o o r r s s TK 62009-1-IM-EN...
  • Page 42 S S - - 2 2 , , S S - - 3 3 E E v v a a p p o o r r a a t t o o r r s s Connections at Evaporator Figure 14. Evaporator Connections 7/8”...

  • Page 43: Wire Connections

    S S - - 2 2 , , S S - - 3 3 E E v v a a p p o o r r a a t t o o r r s s Wire Connections S-2 or S-3 Installations I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed.
  • Page 44 S S - - 2 2 , , S S - - 3 3 E E v v a a p p o o r r a a t t o o r r s s Figure 15. Wire Connections to S-2 or S-3 Evaporators TK 62009-1-IM-EN...

  • Page 45: Three Zone Installations

    S S - - 2 2 , , S S - - 3 3 E E v v a a p p o o r r a a t t o o r r s s Three Zone Installations I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n H H a a z z a a r r d d s s located in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.
  • Page 46 S S - - 2 2 , , S S - - 3 3 E E v v a a p p o o r r a a t t o o r r s s Figure 16. Wire Connections for Three Zone Systems TK 62009-1-IM-EN...

  • Page 47: S-2 + S-2 Installations

    S-2 + S-2 Evaporators S-2 + S-2 Installations I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n H H a a z z a a r r d d s s located in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.
  • Page 48 S S - - 2 2 + + S S - - 2 2 E E v v a a p p o o r r a a t t o o r r s s The copper fittings in the illustration are shown in the table below. Item Description Tee 1-1/8 in.

  • Page 49: Connections At Evaporator

    S S - - 2 2 + + S S - - 2 2 E E v v a a p p o o r r a a t t o o r r s s Connections at Evaporator Figure 17. Evaporator Connections Shown 7/8”...
  • Page 50 S S - - 2 2 + + S S - - 2 2 E E v v a a p p o o r r a a t t o o r r s s • All Z Z o o n n e e O O n n e e harnesses at the condensing unit must be connected only to the Z Z o o n n e e O O n n e e evaporator. •...
  • Page 51 S S - - 2 2 + + S S - - 2 2 E E v v a a p p o o r r a a t t o o r r s s Figure 18. Wire Connections to S-2 + S-2 Evaporators TK 62009-1-IM-EN...
  • Page 52 Installing Expansion Module 1. Install the expansion module near zone 1 evaporator, inside the trailer box. N N o o t t e e s s : : • Make sure the expansion module assembly is located within 1 meter from the zone 1 evaporator. •...

  • Page 53: I I N N S S T T A A L L L L I I N N G G E E X X P P A A N N S S I I O O N N M M O O D D U U L L E

    I I n n s s t t a a l l l l i i n n g g E E x x p p a a n n s s i i o o n n M M o o d d u u l l e e 2.
  • Page 54 I I n n s s t t a a l l l l i i n n g g E E x x p p a a n n s s i i o o n n M M o o d d u u l l e e 5.
  • Page 55 I I n n s s t t a a l l l l i i n n g g E E x x p p a a n n s s i i o o n n M M o o d d u u l l e e 7.
  • Page 56 I I n n s s t t a a l l l l i i n n g g E E x x p p a a n n s s i i o o n n M M o o d d u u l l e e 11.

  • Page 57: S-4.2 Evaporator Installation

    S4.2 Evaporators S-4.2 Evaporator Installation I I m m p p o o r r t t a a n n t t : : Evaporator must be properly mounted to provide a slope towards drain. This is accomplished by adding one 3/8 in.
  • Page 58 S S 4 4 . . 2 2 E E v v a a p p o o r r a a t t o o r r s s N N o o t t e e : : Remove internal components of valves before soldering and use 35% silver solder. •...
  • Page 59 S S 4 4 . . 2 2 E E v v a a p p o o r r a a t t o o r r s s The copper fittings in the illustration are shown in the table below. Item Description Tee 1-1/8 in.

  • Page 60: Connections At S-4.2 Evaporator

    S S 4 4 . . 2 2 E E v v a a p p o o r r a a t t o o r r s s Connections at S-4.2 Evaporator Figure 20. S-4.2 Evaporator Connections The copper fittings in the illustration are shown in the table below. Item Description 90°...

  • Page 61: S-4.2 Installation

    S S 4 4 . . 2 2 E E v v a a p p o o r r a a t t o o r r s s S-4.2 Installation I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to Unit Installation Hazards located in the Safety Precautions section of this manual before proceeding.
  • Page 62 S S 4 4 . . 2 2 E E v v a a p p o o r r a a t t o o r r s s TK 62009-1-IM-EN...
  • Page 63 Installing HMI Controller I I m m p p o o r r t t a a n n t t : : HMI should be installed in an area inside the cab that is accessible to the driver while not interfering with the safe operation of the truck.
  • Page 64 Installing the HMI Remote Control Box (OPTION) N N o o t t e e : : Route and secure the controller harness to prevent rubbing, chafing or making contact with sharp, moving or hot components. Allow excess harness for tilt cab applications. The rubber grommets must be used when routing harness through sheet metal holes.
  • Page 65 I I n n s s t t a a l l l l i i n n g g t t h h e e H H M M I I R R e e m m o o t t e e C C o o n n t t r r o o l l B B o o x x ( ( O O P P T T I I O O N N ) ) Figure 23.

  • Page 66: Preparing The Battery Box For Installation

    Battery Box Preparing the Battery Box for Installation N N o o t t e e : : Drill Template Drawing (3E05334) can be downloaded and printed from EMEA Infocentral in the following location: Technical Publications/ Self Powered Truck/ Drawings and Diagrams/Installation Templates.

  • Page 67: Installing The Battery Box (Option)

    B B a a t t t t e e r r y y B B o o x x Installing the Battery Box (OPTION) I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to B B a a t t t t e e r r y y I I n n s s t t a a l l l l a a t t i i o o n n a a n n d d C C a a b b l l e e R R o o u u t t i i n n g g H H a a z z a a r r d d s s located in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.
  • Page 68 Battery Connections I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to B B a a t t t t e e r r y y I I n n s s t t a a l l l l a a t t i i o o n n a a n n d d C C a a b b l l e e R R o o u u t t i i n n g g H H a a z z a a r r d d s s located in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.
  • Page 69 Additional Information For additional options to be installed please refer to the relevant Installation Instructions for each option. Please refer to Thermo King Infocentral EMEA/Technical Publications/Aftermarket Upgrades to download these documents. N N o o t t e e : : Apply the filter on "Installation” in “Document Type” once link is open. TK 62009-1-IM-EN...

  • Page 70: Set-Up Unit

    System Leak Check Procedures Set-up Unit Place microprocessor in Evacuation Mode to leak check, evacuate and charge unit. With the SPECTRUM microprocessor in the evacuation mode all solenoid valves in the refrigeration system are open. This allows the refrigeration system to be properly evacuated. N N o o t t e e : : Refer to appropriate Operation &...
  • Page 71 S S y y s s t t e e m m L L e e a a k k C C h h e e c c k k P P r r o o c c e e d d u u r r e e s s Evaporator Coil Condenser Check Valve Distributor...

  • Page 72: System Charging

    S S y y s s t t e e m m L L e e a a k k C C h h e e c c k k P P r r o o c c e e d d u u r r e e s s System Charging I I m m p p o o r r t t a a n n t t : : Unit must be leak checked and fully evacuated before charging.

  • Page 73: System Evacuation And Charging Procedures

    System Evacuation and Charging N N O O T T I I C C E E S S e e r r v v i i c c e e P P r r o o c c e e d d u u r r e e s s ! ! D D o o n n o o t t e e v v a a c c u u a a t t e e t t h h e e s s y y s s t t e e m m u u n n t t i i l l i i t t i i s s l l e e a a k k f f r r e e e e .
  • Page 74 S S y y s s t t e e m m E E v v a a c c u u a a t t i i o o n n a a n n d d C C h h a a r r g g i i n n g g Legend for Evacuation and Charging Diagram Two Stage Vacuum Pump To AC Power...

  • Page 75: Initial System Charge

    S S y y s s t t e e m m E E v v a a c c u u a a t t i i o o n n a a n n d d C C h h a a r r g g i i n n g g Initial System Charge The UT-Series utilizes a receiver tank sight glass.
  • Page 76 S S y y s s t t e e m m E E v v a a c c u u a a t t i i o o n n a a n n d d C C h h a a r r g g i i n n g g Two Stage Vacuum Pump To AC Power Micron Gauge...
  • Page 77 S S y y s s t t e e m m E E v v a a c c u u a a t t i i o o n n a a n n d d C C h h a a r r g g i i n n g g Unit Check List N N o o t t e e : : Please refer to PDI form on EMEA Infocentral - Warranty Section - PDI Downloads - for additional Check points for Commissioning the Unit.
  • Page 78 S S y y s s t t e e m m E E v v a a c c u u a a t t i i o o n n a a n n d d C C h h a a r r g g i i n n g g ☐...
  • Page 79 S S y y s s t t e e m m E E v v a a c c u u a a t t i i o o n n a a n n d d C C h h a a r r g g i i n n g g S S T T O O P P U U N N I I T T ☐...
  • Page 80 Thermo King – by Trane Technologies (NYSE: TT), a global climate innovator – is a worldwide leader in sustainable transport temperature control solutions. Thermo King has been providing transport temperature control solutions for a variety of applications, including trailers, truck bodies, buses, air, shipboard containers and railway cars since 1938.

Table of Contents