SEW-Eurodrive MOVITRAC MCX91A-0017-2.3-4 Series Operating Instructions Manual
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SEW-Eurodrive MOVITRAC MCX91A-0017-2.3-4 Series Operating Instructions Manual

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*31544819_0823*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Inverter
®
MOVITRAC
advanced
Edition 08/2023
31544819/EN

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Summary of Contents for SEW-Eurodrive MOVITRAC MCX91A-0017-2.3-4 Series

  • Page 1 *31544819_0823* Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Inverter ® MOVITRAC advanced Edition 08/2023 31544819/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents General information ........................  5 Structure of the safety notes ................... 5 Safety notes ..........................  6 Target group ........................ 6 Designated use ....................... 6 Functional safety technology .................. 7 Transport......................... 7 Creating a safe working environment ................ 10 Installation/assembly..................... 12 Protective separation .................... 12 Electrical installation ..................... 13 Startup/operation ...................... 14 Device structure ........................  15 Nameplates........................ 15...
  • Page 4 Table of Contents 5.16 Terminal assignment..................... 71 5.17 Wiring diagrams ...................... 77 5.18 PC connection....................... 92 Startup............................  93 Startup information...................... 93 Startup requirements .................... 94 Operation without startup.................... 95 Startup with "ex works parameters" ................ 95 Startup of third-party motors .................. 96 ® Startup with MOVISUITE engineering software  ............ 96 ®...

  • Page 5: General Information

    General information Structure of the safety notes General information Structure of the safety notes 1.1.1 Meaning of signal words The following table shows the graduation and meaning of the signal words in the safety notes: Signal word Meaning Consequences if not observed Imminent danger Death or severe injuries  DANGER...

  • Page 6: Safety Notes

    Safety notes Target group Safety notes Target group Specialist for me- Any mechanical work may be performed only by adequately qualified specialists. Spe- chanical work cialists in the context of this documentation are persons who are familiar with the design, mechanical installation, troubleshooting, and maintenance of the product, and who possess the following qualifications: •...

  • Page 7: Functional Safety Technology

    Safety notes Functional safety technology Unintended or improper use of the product may result in severe injury to persons and damage to property. 2.2.1 Lifting applications To avoid danger of fatal injury due to falling hoists, observe the following points when using the product in lifting applications: •...
  • Page 8 Safety notes Transport Observe the information on climatic conditions in chapter "Technical data" of the docu- mentation. 2.4.1 Transport information - size 5 Observe the following information: • Hold inverters of size  5 by the handling points provided on the rear panel of the housing.
  • Page 9 Safety notes Transport 2.4.2 Transport information - size 6 Observe the following information: • Hook in the lifting eye at the top of the housing. • Attach the lifting eye to lifting devices using suitable slings. 24550948491 2.4.3 Transport information - size 7 Observe the following information: •...

  • Page 10: Creating A Safe Working Environment

    Safety notes Creating a safe working environment 2.4.4 Transport information - size 8 Observe the following information: • Transport the size 8 inverters at the recesses [1] provided for this purpose on the housing, using a suitable lifting device. 39033495563 Creating a safe working environment Before you work on the product, ensure a safe working environment.
  • Page 11 Safety notes Creating a safe working environment • Use personal protective equipment (such as helmet and safety shoes). • Use a suitable lifting tool (chain hoist, forklift) and transport protection. Rotating parts When working on the product, there may be a risk of exposed rotating parts and un- controlled movement of the components.

  • Page 12: Installation/Assembly

    Safety notes Installation/assembly Danger due to electric arc An electric arc may occur when plug-in connections are disconnected or connected while voltage is applied (e.g. connection between drive and inverter). In order to avoid damaging electrical components, observe the following information: •...

  • Page 13: Electrical Installation

    Safety notes Electrical installation In order to avoid exceeding the permitted contact voltages in SELV or PELV power cir- cuits in the event of a fault, continuous equipotential bonding is required in the vicinity of these power circuits. If this is not possible, other preventive measures must be taken.

  • Page 14: Startup/Operation

    Safety notes Startup/operation Startup/operation Observe the safety notes in chapters "Startup" and "Operation" in this documentation. Make sure the connection boxes are closed and screwed before connecting the sup- ply voltage. Depending on the degree of protection, products may have live, uninsulated, and sometimes moving or rotating parts as well as hot surfaces during operation.

  • Page 15: Device Structure

    Device structure Nameplates Device structure Nameplates 3.1.1 Example of a system nameplate Sizes 0S and 0L 18014431613865995 [1] Device status ® [2] Master password MOVISAFE CSB/CLS safety option [3] Serial number [4] Year of manufacture as part of the serial number. Example: 20 → year of manu- facture 2020 [5] Free text line, see product manual >...
  • Page 16 Device structure Nameplates Sizes 3 – 8 18014431613870859 [1] Device status ® [2] Master password MOVISAFE CSB/CLS safety option [3] Serial number [4] Year of manufacture as part of the serial number. Example: 19 → year of manu- facture 2019 [5] Free text line, see product manual > chapter "Product description" > "Technolo- gies"...

  • Page 17: Type Designation

    Device structure Type designation Type designation Example: MCX91A-0125-5E3-4-T00 Product family ® MOVITRAC Device type X = Single-axis inverter Series 91 = With DC 24 V switched-mode power supply Version A = Version status of the device series 0125 Performance class 0125 = Nominal output current, e.g. 0125 = 12.5 A Connection voltage 2 = AC 200 –...

  • Page 18: Markings

    Device structure Markings Example: MCX91A-0125-5E3-4-T00 Unit designs ® /DI = MOVILINK /CSO = STO PL d, control via input /CSB = STO PL d, control via safe communication /CSL = SBC, SLS, control via safe communication /CFN = PROFINET communication variant /CFNB = PROFINET communication variant /CFE = EtherNet/IP and Modbus TCP communication variant...
  • Page 19 Device structure Markings Mark Definition The NM mark states compliance with the following Moroccan directives • Low Voltage Directive no. 2573-14 (July 16, 2015) • EMC Directive N° 2574-14 (July 16, 2015) The UA.TR mark declares conformity with the technical regulations of Ukraine.

  • Page 20: Mechanical Installation

    Mechanical installation Installation notes Mechanical installation Installation notes According to the degree of protection, the inverter is intended exclusively for installa- tion in a control cabinet. Note the following points during installation: • Only install the device on a level, low-vibration, and torsionally rigid support struc- ture.

  • Page 21: Preparing The Control Cabinet Back Panel

    Mechanical installation Preparing the control cabinet back panel Preparing the control cabinet back panel Proceed as follows: 1. Drill the holes according to the following drilling diagram. 2. Cut the internal thread in the holes according to the screw size used. 30904224779 Hole pattern 1 Hole pattern 2...

  • Page 22: Installing Inverter Sizes 0S And 0L

    Mechanical installation Installing inverter sizes 0S and 0L Installing inverter sizes 0S and 0L Proceed as follows: 42881416587 The retaining screw [1] is screwed into the prepared tapped hole in the mounting plate in the control cabinet but is not tightened. 1.

  • Page 23: Installing Inverter Sizes 3 - 8

    Mechanical installation Installing inverter sizes 3 – 8 Installing inverter sizes 3 – 8 Proceed as follows: 42878086795 The retaining screws [1] and [2] are screwed into the prepared tapped holes in the mounting plate in the control cabinet but are not tightened. 1.
  • Page 24 Mechanical installation Installing the shield plate 4.6.1 Installing shield plate for sizes 0S and 0L Proceed as follows: The shield plate enables installation of the cables for motor, brakes and braking resis- tors as well as the control and signal cables. 27021631359547019 Retaining screws for shield plate Shield terminals for control and signal cables...
  • Page 25 Mechanical installation Installing the shield plate 4.6.3 Installing shield plate for sizes 3 and 4 Proceed as follows: The shield plate allows installation for motor, brake and braking resistor cables. The retaining screws [1] and [2] are screwed into the prepared tapped holes in the mounting plate in the control cabinet but are not tightened.

  • Page 26: Removing And Attaching The Safety Cover

    Mechanical installation Removing and attaching the safety cover ® 4.6.4 Installing the shield plate for MOVILINK Proceed as follows: ® A shield plate is supplied as standard for MOVILINK DDI from size 5 and larger. The shield plate is not yet installed on the unit. 1.

  • Page 27: Removing And Reinstalling The Touch Guards

    Mechanical installation Removing and reinstalling the touch guards Installing the safety cover 3. Insert the safety cover [1] into the upper recess and swing it towards the inverter until it clicks into place. 4. Always install the safety cover [1] after having worked on the application inverter. Removing and reinstalling the touch guards For inverters of size 5 and higher, touch guards must be removed for the line and DC link connection and the connection of the motor and braking resistor, and then rein-...
  • Page 28 Mechanical installation Removing and reinstalling the touch guards 4.8.1 Size 5 The following figure shows an example of the touch guards of the inverter: 42739236491 Cover Touch guard for connection of supply system and DC link Touch guard for connection of motor and braking resistor ®...
  • Page 29 Mechanical installation Removing and reinstalling the touch guards 4.8.2 Size 6 The following figure shows an example of the touch guards of the inverter: 42739239691 Cover Touch guard for connection of supply system and DC link Touch guard for connection of motor and braking resistor ®...
  • Page 30 Mechanical installation Removing and reinstalling the touch guards 4.8.3 Size 7 The following figure shows an example of the touch guards of the inverter: 42739243147 [1] Cover [2] Touch guard for connection of motor and braking resistor [3] Touch guard for connection of supply system and DC link [4] Touch guard for connection of DC link before DC link choke ®...

  • Page 31: Installing Braking Resistors

    Mechanical installation Installing braking resistors 4.8.4 Size 8 The following figure shows an example of the touch guards of the inverter: 42748066699 Cover Touch guard for connection of motor and braking resistor, part 1 Touch guard for connection of motor and braking resistor, part 2 Touch guard for connection of supply system and DC link Touch guard for connection of DC link before DC link choke Installing braking resistors...
  • Page 32 Mechanical installation Installing braking resistors The following minimum clearances must be observed for convection cooling depend- ing on the continuous braking power and the mounting position: Continuous brak- Mounting Lateral distance or distance Downward Upward ing power at 100% position between resistors in mm distance distance...
  • Page 33 Mechanical installation Installing braking resistors 4.9.1 Installing BW120-001 and BW100-002/M braking resistors The BW120-001 and BW100-002/M braking resistors can be used for the size 0S in- verters in the system voltage 3 × AC 380 – 500 V. Mounting is only carried out in an upright position next to an inverter. The minimum lateral distance from adjacent components and walls can be reduced to 10 mm, contrary to the generally permissible mounting of braking resistors.
  • Page 34 Mechanical installation Installing braking resistors 4.9.2 Installing braking resistors with CLH31A and CLH41A support plate Observe the following information: • During mounting, make sure no connection wires are pinched. • Use the fastening bolts included in the scope of delivery to mount the inverter and the support plate in the control cabinet.

  • Page 35: Installing The Line Choke

    Mechanical installation Installing the line choke 4.9.3 Installing braking resistors with CLH51A and CLH61A support plate Observe the following information: • During mounting, make sure no connection wires are pinched. • Use the fastening bolts included in the scope of delivery to mount the inverter and the support plate in the control cabinet.

  • Page 36: Electrical Installation

    Electrical installation Installation planning considering EMC aspects Electrical installation Installation planning considering EMC aspects The information in this chapter will help you to optimize the system with regard to elec- tromagnetic compatibility, or to eliminate any existing EMC interference. The notes in this chapter are not legal regulations, but rather recommendations for im- proving the electromagnetic compatibility of your plant.
  • Page 37 Electrical installation Installation planning considering EMC aspects 5.1.4 Cable installation Observe the following information: • Route the power cables, such as the motor cable and the brake cable, separately from the supply system cable and the control cables. • Route all cables as closely to the reference potential as possible, e.g. the mount- ing plate.
  • Page 38 Electrical installation Installation planning considering EMC aspects • SEW‑EURODRIVE recommends using prefabricated cables from SEW‑EURODRIVE (self-assembled or also prefabricated). • In the event of exceptionally high EMC requirements, an additional connection point for the shield is recommended. To limit the emitted interference, the motor shield can additionally be grounded to the control cabinet outlet using commercial installation materials (grounding clamps or EMC screw fittings).
  • Page 39 Electrical installation Installation planning considering EMC aspects 5.1.6 Installation example [13] [11] [10] [12] [14] [14] [14] [12] [10] [14] [11] 9007218763260299 [1] Galvanized mounting plate [8] Braking resistor [2] Line filter [9] Braking resistor cable [3] Inverter [10] Motor line [4] PE busbar [11] Brake cable [5] HF connection of PE busbar/mounting plate...

  • Page 40: Installation Instructions

    Electrical installation Installation instructions Installation instructions 5.2.1 General information • Implement suitable measures to prevent the motor from starting up unintentionally. Take additional safety measures depending on the application to prevent possible injuries to people and damage to machinery. • Only use closed cable lugs or conductor end sleeves to prevent individual litz wires from emerging.
  • Page 41 Electrical installation Installation instructions Inverter Position of the terminal screw Sizes 3, 4, 6, 7 On the right side of the inverter: Size 5 One screw on the top, another screw on the right side of the inverter: ® Operating Instructions – MOVITRAC advanced...
  • Page 42 Electrical installation Installation instructions Inverter Position of the terminal screw Size 8 On the right side of the inverter: 42250081547 Deactivating the EMC capacitors For the inverters of sizes 0S and 0L, the EMC capacitors are disabled as follows: 1. Disconnect the inverter from the power supply. 2.
  • Page 43 Electrical installation Installation instructions 10. Insert both retaining screws [1] into the supplied plastic insulation pieces [2]. 42269102347 11. Re-fasten the retaining screws [1] to the printed circuit board. 12. Close the unit. 13. Identify the device by marking the respective point on the nameplate. 5.2.3 Permitted terminal tightening torques 1.
  • Page 44 Size 3 Size 4 0.75 0.75 Screw ter- minal Size 0S Size 0L Size 3 Size 4 0.75 0.75 1) SEW-EURODRIVE recommends using conductor end sleeves for installation with screw terminals and a flexible cable ® Operating Instructions – MOVITRAC advanced...
  • Page 45 Electrical installation Installation instructions Single conductor, without conductor end sleeve, with or without plastic collar Inverter Terminal Terminal Stripping Cable cross section in mm type length in Plastic collar with without Minimum Maximum Minimum Maximum Control unit 0.25 0.25 0.75 0.25 0.25 0.75...
  • Page 46 Electrical installation Installation instructions Double conductor, without conductor end sleeve, with plastic collar Inverter Terminal Terminal Stripping Double conductor, same cross section in type length in twin conductor end sleeve Plastic collar with without Minimum Maximum Minimum Maximum Control unit –...
  • Page 47 Electrical installation Installation instructions 4. During project planning, note that leakage currents which are as low as possible occur in the system for operational reasons. 5. If the operational leakage currents are too high, you can distribute the current sup- ply among several RCDs.

  • Page 48: Ul-Compliant Installation

    Electrical installation UL-compliant installation 5.2.7 Information regarding PE connection A leakage current > 3.5 mA may be generated when operating the inverter. To avoid shock currents according to EN 61800‑5-1, observe the following cable cross sections: • Supply system cable < 10 mm Route a second PE conductor with the cable cross section of the supply system cable in parallel to the protective earth via separate terminals or use a copper pro- tective earth conductor with a cable cross section of 10 mm •...
  • Page 49 Electrical installation UL-compliant installation CAUTION - Use only tested units with a limited output voltage (V = DC 30 V) and limited out- put current (I = 8 A) as an external DC 24 V voltage source. - UL certification does not apply to operation in voltage supply systems with a non- grounded star point (IT systems).
  • Page 50 Electrical installation UL-compliant installation AUTRES ÉLÉMENTS DU CONTRÔLEUR ET LES REMPLACER S'ILS SONT EN- DOMMAGÉS. EN CAS DE GRILLAGE DE L'ÉLÉMENT TRAVERSÉ PAR LE COUR- ANT DANS UN RELAIS DE SURCHARGE, LE RELAIS TOUT ENTIER DOIT ÊTRE REMPLACÉ. For maximum branch circuit protection see tables below. Single-phase 200 – 240 V voltage range (SCCR: 65 kA) Non-semiconductor Inverse-time circuit...
  • Page 51 Electrical installation UL-compliant installation Three-phase 200 – 240 V voltage range (SCCR: 65 kA) Non-semiconductor Inverse-time circuit Type E combination mo- fuses (currents are breaker (currents are tor controller, mfd by Model (frame size) maximum values) maximum, voltages Siemens, type Sirius minimum values) (rated 480 V/277 V) MCX91A-0840-2.3-4-..
  • Page 52 Electrical installation UL-compliant installation Three-phase 380 – 500 V voltage range (SCCR: 65 kA ) Non-semiconductor Inverse-time circuit Type E combination mo- fuses (currents are breaker (currents are tor controller, mfd by Model (frame size) maximum values) maximum, voltages Siemens, type Sirius minimum values) (rated 480 V/277 V) MCX91A-1490-5.3-4-..

  • Page 53: Connection To Power Terminals

    Electrical installation Connection to power terminals Connection to power terminals Note that for inverters from size 5 upwards, degree of protection IP20 is only achieved if the terminal studs (for connecting the supply system, motor, braking resistor, and DC link) are protected against contact with plastic covers. The plastic covers can be ordered optionally, see chapter "Fitting plastic covers for degree of protection IP20" (→ 2 54) and chapter "Standard accessories"...
  • Page 54 Electrical installation Connection to power terminals 3. Connect the two cables. 42922486923 5.4.3 Fitting plastic covers for degree of protection IP20 Proceed as follows: ü The plastic covers can be ordered as options. ü The ring lug is insulated with heat shrink tubing. 1.

  • Page 55: Supply Voltage

    Electrical installation 24 V supply voltage 24 V supply voltage The MCX91A-.. inverters have an internal 24 V voltage supply that can also be sup- ported externally. For size 3 – 8 inverters, the 24 V switched-mode power supply has a power of 80 W. For size 0S and 0L inverters, the internal 24 ...

  • Page 56: Brake Chopper Output

    Electrical installation Brake chopper output Input fuses Prerequisite Nominal miniature circuit breaker voltage ≥ nominal line voltage Miniature circuit breaker with characteristics B, C, D Nominal currents of the miniature circuit breaker must be 10% higher than the nominal line current. Install safety equipment F11/F12/F13 for line fuses at the beginning of the supply sys- tem cable, see chapter "Wiring diagrams" (→ 2 77).

  • Page 57: Brake Control Output

    Electrical installation Brake control output Brake control output Observe the following information: • If the brake connection and the motor connection are combined in one power cable, the brake cable must be shielded separately. The shielding of the power cable and the brake cable must be connected to the motor and inverter over a large area.
  • Page 58 Conductor color Description connection Meets IEC 60757 ® MOVILINK – Coaxial cable EI7C-FS – Mini IO 1) When using encoder cables from SEW-EURODRIVE. Encoder with M12 connector Encoder Inverter Conductor color Description connection Meets IEC 60757 EI7C, X20:4 A-track at DI04...
  • Page 59 X20:6 C-track at DI06 (optional) EG7C X10:TF1 GYPK X10:GND RDBU External External 1) When using encoder cables from SEW-EURODRIVE. 2) Encoder supply via external 24 V voltage supply. Encoder with connection cover Encoder Inverter Conductor color Description connection Meets IEC 60757...

  • Page 60: Movilink ® Ddi

    Electrical installation MOVILINK® DDI MOVILINK® ® 5.12 MOVILINK ® 5.12.1 Disconnecting the MOVILINK DDI connector Proceed as follows: 9007238074952075 ® 1. Before disconnecting the MOVILINK DDI connector, make sure that the 24  V voltage supply is switched off or standby mode is activated. ®...
  • Page 61 Electrical installation MOVILINK® DDI Connection example size 0S and 0L (using size 0S as an example) The following figure shows an example of the connection when using a hybrid cable for the inverters of sizes 0S and 0L: 42892049035 5.12.3 Connection when power and coaxial cables are routed separately Observe the following information: •...
  • Page 62 Electrical installation MOVILINK® DDI Connection example size 6 The following figure shows an example of the connection with separate routing of power and coaxial cables for the inverters of size 6: 9007238074954507 Connection example size 7 – 8 (using size 7 as an example) The following figure shows an example of the connection with separate routing of power and coaxial cables for the inverters of sizes 7 –...

  • Page 63: Fieldbus Cables And Cable Routing

    Electrical installation Fieldbus cables and cable routing 5.12.4 Permitted number of connection or cable disconnection points ® When using a hybrid cable or a solo coaxial cable on the MOVILINK DDI interface, a maximum of 4 connection or cable disconnection points are permitted. The connection points that are implemented directly on the inverter or in the drive by means of FAKRA connectors are not included in the count.
  • Page 64 Electrical installation Fieldbus cables and cable routing 3. Route the cables and press both the cables into the clips. 42879047819 4. Break the two plastic parts [3] out of the safety cover. 42879050251 5. Attach the safety cover again. ® Operating Instructions –...
  • Page 65 Electrical installation BW.. braking resistors 5.14 BW.. braking resistors 5.14.1 Protection against thermal overload of the braking resistor INFORMATION A PTC braking resistor becomes highly resistive in the event of an overload. INFORMATION Flatpack resistors have internal thermal protection (fuse cannot be replaced) that in- terrupts the current circuit in the event of overload.
  • Page 66 Electrical installation BW.. braking resistors Note that the reference potential GND of the digital inputs on the controller must be the same as the reference potential of the inverter when connection 1 is used. • Connection 1 The digital input of the inverter connected to the signal contact of the internal tem- perature switch must be parameterized to the function "External braking resistor fault".
  • Page 67 Electrical installation BW.. braking resistors Line contactor Braking resistor Inverter INFORMATION When using connection variant  1 (connection of braking resistor without line con- tactor), the inverter must be supplied with external DC 24 V. • Connection 1 The digital input of the inverter connected to the signal contact of the internal tem- perature switch must be parameterized to the function "External braking resistor fault".
  • Page 68 Electrical installation BW.. braking resistors External bimetallic relay Inverter sizes 0S, 0L and 3 If an external bimetallic relay is used with the inverter, there are 3  possible connec- tions: Connection 1 Connection 2 Connection 3 24 V OUT 24 V OUT X20:x DI0x X20:8 GND X20:7 +24 V...
  • Page 69 Electrical installation BW.. braking resistors – A response by the PLC is not required. – If the thermal circuit breaker trips, there is no direct response in the inverter. Inverters of size 4 and larger If an external bimetallic relay is used with the inverter, there are 3  possible connec- tions: Connection 1 Connection 2...
  • Page 70 Electrical installation ND.. line choke – If the thermal circuit breaker trips, the PLC must interrupt the power supply. – If the thermal circuit breaker trips, there is no direct response in the inverter. – With connection 2, it is possible that the PLC finishes the current travel cycle al- though the thermal circuit breaker has tripped.

  • Page 71: Terminal Assignment

    Electrical installation Terminal assignment 5.16 Terminal assignment INFORMATION Reference potentials inside the unit. The device-internal reference potential is designated as GND in the following table. All reference potentials GND are internally connected to PE. INFORMATION The assignment "Reserved" means that no cable may be connected to this connec- tion.
  • Page 72 Electrical installation Terminal assignment Terminal Contact Function X2:U Motor connection X2:V X2:W X2:-R Braking resistor connection X2:+R Protective earth connection Size 0L 3-phase Terminal Contact Function X1:L1 Connection for supply system X1:L2 X1:L3 Protective earth connection X2:U Motor connection X2:V X2:W X2:-R Braking resistor/DC link connection +U...
  • Page 73 Electrical installation Terminal assignment Size 3 Terminal Contact Function X1:L1 Connection for supply system X1:L2 X1:L3 X1:-U DC link connection X1:+U Protective earth connection X2:U Motor connection X2:V X2:W X2:+R Braking resistor connection X2:-R Protective earth connection Size 4 Terminal Contact Function X1:L1...
  • Page 74 Electrical installation Terminal assignment Terminal Contact Function X2:U Motor connection X2:V X2:W X2:+R Braking resistor connection X2:-R Protective earth connection Inverter in CSO design Terminal Contact Function X6:1 F_STO_P F_STO_P: DC +24 V input X6:2 F_STO_M F_STO_M: DC 0 V input X6:3 F_STO_P F_STO_P: DC +24 V input X6:4...
  • Page 75 Electrical installation Terminal assignment Terminal Contact Function X23:1 +10 V reference voltage output X23:2 Analog input voltage or current (can be selected via S4) X23:3 Reference potential X23:4 AIO1 Analog input or analog output Inverter with fieldbus Terminal Contact Function OUT X30/ X30 OUT - System bus OUT X30/IN X30 with MCX91A-..-S00 ®...
  • Page 76 Electrical installation Terminal assignment Inverter with CSL Terminal Contact Function Mini IO Connection of encoder for EI7C-FS ® Operating Instructions – MOVITRAC advanced...

  • Page 77: Wiring Diagrams

    Electrical installation Wiring diagrams 5.17 Wiring diagrams 5.17.1 Power connection Power connection with line contactor size 0S 3-phase The following figure shows an example of the wiring of the power connections with line contactor, line choke, line filter and output choke and/or output filter: L1 L2 L3 L1´...
  • Page 78 Electrical installation Wiring diagrams Power connection with line contactor size 0S 1-phase The following figure shows an example of the wiring of the power connections with line contactor, line choke, line filter and output choke and/or output filter: INFORMATION The line choke must be used with the MCX91A-0110-2E1-.. inverter. L1´...
  • Page 79 Electrical installation Wiring diagrams Power connection with line contactor size 0L 3-phase The following figure shows an example of the wiring of the power connections with line contactor, line choke, line filter and output choke and/or output filter: L1 L2 L3 L1´...
  • Page 80 Electrical installation Wiring diagrams Power connection with line contactor size 0L 1-phase The following figure shows an example of the wiring of the power connections with line contactor, line choke, line filter and output choke and/or output filter: INFORMATION The line choke must be used with the MCX91A-0110-2E1-.. inverter. L1´...
  • Page 81 Electrical installation Wiring diagrams Power connection with line contactor from size 3 and up The following figure shows an example of the wiring of the power connections with line contactor, line choke, line filter and output choke and/or output filter: L1 L2 L3 L1´...
  • Page 82 Electrical installation Wiring diagrams Power connection without line contactor NOTICE Operation without line contactor If the required measures are not taken, operation of an inverter with connected brak- ing resistor without line contactor may result in severe damage to property. •...
  • Page 83 Electrical installation Wiring diagrams 5.17.2 Electronics connection Control electronics, front For the assignment of the signal terminals and connections, refer to chapter "Terminal assignment" > "Basic device" (→ 2 71). The assignment of the digital inputs and outputs depends on the device variant. F-DI00 Safe digital input F-DI00 Safe digital input F-DI01...
  • Page 84 Electrical installation Wiring diagrams Voltage input REF1 AIO1 42852793355 The connection to terminal AIO1 is carried out analogously to the connection to termi- nal AI1 shown in the wiring diagrams. R > 5 kΩ REF1 AIO1 42852796683 The connection to terminal AIO1 as an analog input is carried out analogously to the connection to terminals REF1 and AI1 shown in the wiring diagrams.
  • Page 85 Electrical installation Wiring diagrams Control electronics, top and bottom For the assignment of the signal terminals and connections, refer to chapter "Terminal assignment" > "Basic device" (→ 2 71). DC 24 V 24 V F_STO_P F_STO_M F_STO_P F_STO_M VO24_STO 6 GND Brake control DB0/DB00 Reference potential Motor temperature evaluation...
  • Page 86 Electrical installation Wiring diagrams 5.17.3 Brake control connection Cut-off in the DC and AC circuit (rapid application of the brake) Cut-off in the DC circuit Brake BS = Accelerator coil TS = Coil section DC brake with one brake coil Auxiliary terminal strip in terminal box Control cabinet limit White...
  • Page 87 Electrical installation Wiring diagrams BMK. brake control The meaning of the symbols can be found in chapter "Key" (→ 2 86). DB00 BMK 1.5 BMK 3.0 BMKB 1.5 9007213579236747 BMV brake control – 2 coils The meaning of the symbols can be found in chapter "Key" (→ 2 86). DB00 DC 24 V 14373482507...
  • Page 88 Electrical installation Wiring diagrams BMV brake control – 1 coil The meaning of the symbols can be found in chapter "Key" (→ 2 86). DB00 DC 24 V 14373494923 BMS, BME brake control The meaning of the symbols can be found in chapter "Key" (→ 2 86). DB00 14324554891 ®...
  • Page 89 Electrical installation Wiring diagrams BMP brake control The meaning of the symbols can be found in chapter "Key" (→ 2 86). DB00 14324544523 BG, BGE brake control The meaning of the symbols can be found in chapter "Key" (→ 2 86). DB00 14324565259 ® Operating Instructions – MOVITRAC advanced...
  • Page 90 Electrical installation Wiring diagrams BSG brake control The meaning of the symbols can be found in chapter "Key" (→ 2 86). DC 24 V DB00 14324597131 SBM brake control with 1 control cable The meaning of the symbols can be found in chapter "Key" (→ 2 86). STATUS SBM 1 SBC_P...
  • Page 91 Electrical installation Wiring diagrams SBM brake control with 2 control cables The meaning of the symbols can be found in chapter "Key" (→ 2 86). STATUS DB00 SBM 1 SBC_P SBC_M OUT_M OUT_P DB00 STATUS STATUS 8 N.C. -U z 9007232118783115 Connection of the brake with 3-wire technology (standard) Connection of the brake with 2-wire technology (optional).

  • Page 92: Pc Connection

    Electrical installation PC connection BG1Z brake control The meaning of the symbols can be found in chapter "Key" (→ 2 86). 200...500V Res. Res. EI8Z/.k8Z 42869783691 5.18 PC connection Observe the information in the product manual > chapter "Electrical installation" > "PC connection" including the sub-chapters. ®...

  • Page 93: Startup

    Startup Startup information Startup Startup information Perform the following steps before startup:  WARNING! Electric shock caused by dangerous voltages. Severe or fatal inju- ries. De-energize the device. Observe the 5 safety rules in the chapter "Performing electrical work safely". Then wait at least 10 minutes.  WARNING! Risk of burns due to hot surfaces.

  • Page 94: Startup Requirements

    Startup Startup requirements ® 4. In the MOVISUITE engineering software, configure the parameters according to the lifting application requirements and its safety assessment. ð In the case of drives with a brake, set the parameter Apply brake in STO state (8501.3) = "1"...

  • Page 95: Operation Without Startup

    Startup Operation without startup Part number Scope of delivery 25643517 • USB cable (A – mini B) 28265092 • CDM11A diagnostic module 28233646 • CBG11A keypad 28238133 • CBG21A keypad Operation without startup Motor In its delivery state, the inverter is set to operate a motor according to the specification "Motor power ASM P "...

  • Page 96: Startup Of Third-Party Motors

    Startup Startup of third-party motors Startup of third-party motors Asynchronous mo- The nameplate data of the motor must be entered during startup: tors • Nominal motor speed • Rated motor frequency • Nominal motor voltage • Nominal motor current • Power factor (cos φ) •...
  • Page 97 Startup Startup with MOVISUITE® engineering software The motor is started up in drive train 1 or drive train 2. When using a motor from SEW‑EURODRIVE, select the motor type from the catalog. When using a third-party motor, enter the corresponding nominal motor data. SEW‑EURODRIVE recommends performing a motor parameter measurement using the FCB 25 for third-party motors.

  • Page 98: Setting The Ethercat® Id

    Startup Setting the EtherCAT® ID Setting the EtherCAT® ® Setting the EtherCAT ® It is not strictly necessary to set one of the EtherCAT IDs. The slaves are automati- ® cally addressed by the master by default. The EtherCAT ID must only be set on the ®...

  • Page 99: Startup Of Motors With The Movilink Ddi Interface

    Startup Startup of motors with the MOVILINK® DDI interface ® You can carry out the startup of other motors with the MOVISUITE engineering soft- ware. Further information can be found in the product manual > chapter "Startup" > "Startup with the CBG21A keypad", including the sub-chapters. Startup of motors with MOVILINK®...

  • Page 100: Application-Related Startup

    Startup Application-related startup – DIO02: No function • Digital outputs – DB00: Brake output (fixed function) – DOR: No function • Analog input AI1 If no "Fixed speed setpoint bit.." digital input is selected, analog input AI1 is taken over as the speed setpoint source. The set numerator or denominator scaling in user units applies.

  • Page 101: Operation

    Operation CBG22A keypad Operation CBG22A keypad The following figure shows the CBG22A keypad (front and rear): Type: CBG22A 28277554 .0100.1000 0003461 03/20 34005940491 Color display Function keys (function according to bottom line on color display) USB 2.0 Mini B interface, female (PC connection) Locking element D-sub interface, 9-pin, female Nameplate...

  • Page 102: Service

    Service Resetting fault messages Service Resetting fault messages WARNING Removing the source of the malfunction or performing a reset can result in an auto- matic restart of the connected drives. Severe or fatal injuries. • Prevent the system from performing an unintentional startup. Acknowledge the fault message by: •...
  • Page 103 Service Description of the 7-segment display Displays of different device states Display Description State Remark/action Module bus is not ready. Check the module bus connection. – flashing Startup state Startup state is active. – flashing STO active • Status: Not ready The Safe Torque Off function is ac- flashing tive.
  • Page 104 Service Description of the 7-segment display Displays in normal operation Display Description State Remark/action Output stage inhibit Output stage is inhibited. The drive is not controlled by the out- put stage. The brake is applied; without the brake, the motor coasts to a halt.

  • Page 105: Description Of The Led Displays

    Service Description of the LED displays 8.2.3 Fault displays of the 7-segment display The inverter detects any faults that occur and displays them as fault code. Each fault is clearly defined by its fault code and the associated attributes: • Fault response •...
  • Page 106 Service Description of the LED displays 8.3.2 LEDs, general "DRIVE" LED The listed frequencies always refer to a period, i.e. an on and off phase of the LED and not to the entire pattern. For states in which the LED lights up in multiple colors, the following pattern is always used: Color 1 → off → color 1 → off → color 2 → off → color 2 → off = 4 periods Operating state...
  • Page 107 Service Description of the LED displays Operating state Meaning Measure Yellow Ready The device is ready for – operation, waiting for en- Flashing, 1 Hz State of manual mode/ able. local mode/prioritized terminal control Green Device enabled The output stage is enabled. – Flashing, 1 Hz State of manual mode/ local mode/prioritized...
  • Page 108 Service Description of the LED displays Meaning Invalid configuration Flashing A general configuration error has occurred. Unprompted state change Flashing once The slave application has changed the state automatically. The "Change" parameter is set to "0x01:change/error". Application watchdog timeout Flashing twice A watchdog timeout error has occurred in the application.
  • Page 109 Service Description of the LED displays Status Possible cause Measure Yellow There is a connection to the PROFINET Check the configuration of the controller, but the configuration of the PROFINET controller. Permanently lit PROFINET network is faulty. The following errors may have occurred: •...
  • Page 110 Service Description of the LED displays Status Meaning All LEDs No physical connection to further Ethernet nodes was detected. LED at the respective Ethernet Data is being sent or received via the Ethernet port. port Green/yellow, flashing 8.3.4 EtherNet/IP and Modbus TCP CFE fieldbus variant "NS"...
  • Page 111 Service Description of the LED displays "MS" LED Meaning Measure • Check the voltage supply. – No power supply or DC 24 V supply. Green The device has not been configured yet. • Configure the device. • Check the DHCP server connection Flashing (only if DHCP is activated and in persistent status).
  • Page 112 Service Description of the LED displays Status Meaning LED at the respective Ethernet Data is being sent or received via the Ethernet port. port Green/yellow, flashing 8.3.5 POWERLINK CFL fieldbus variant "BS" LED Meaning "INIT" state The interface is in "INIT" state. Green "BASIC ETHERNET Mode"...
  • Page 113 Service Description of the LED displays Meaning Measure POWERLINK cycle time exceeded. Check/adjust the network. Illuminated The number of managing nodes Check/adjust the network. (MN) in the POWERLINK network Configure only 1 managing node. is > 1. Invalid Ethernet frame format, such Check/adjust the network.

  • Page 114: Device Replacement

    Service Device replacement Device replacement Device replacement is only possible when using an identical replacement device. De- viating device configurations lead to error E25.06 and can be acknowledged with pa- rameter acceptance. The device can then be used without further startup. If a device needs to be replaced, the following procedures apply.

  • Page 115: Shutdown

    Service Shutdown When the controller is switched on, the data on the memory card and the data on the connected device are compared in a test to see if they match. In case a defective device has been replaced previously, the controller recognizes that the data on the memory card does not match the data of the new device.
  • Page 116 Service Waste disposal Waste disposal Dispose of the product and all parts separately in accordance with their material struc- ture and the national regulations. Put the product through a recycling process or con- tact a specialist waste disposal company. If possible, divide the product into the follow- ing categories: •...

  • Page 117: Inspection And Maintenance

    Inspection and maintenance Inspection and maintenance The device is maintenance-free. SEW‑EURODRIVE does not stipulate any regular in- spection work. However, it is recommended that you check the following components regularly: • Connection cables: If cables become damaged or fatigued, replace them immediately. •...
  • Page 120 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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