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Operation, Parts, Repair
Electric Airless Sprayers
For portable airless spraying of architectural paints and coatings. For professional use
only. Not approved for use in explosive atmospheres or hazardous (classified) locations.
Models: 695 XT, 795 XT, 1095 XT, Mark IV XT, Mark V XT, Mark VII XT
3300 psi (228 bar, 22.8 MPa) Maximum Working Pressure
See pages 4-6 for model information, including approvals
Important Safety Instructions
Read all warnings and instructions in this manual, in related manuals, and on the equipment
before using the equipment. Be familiar with the controls and the proper usage of the equipment.
Save these instructions.
Related Manuals
3A6285
311254
308491
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3A9347
Use only genuine Graco replacement parts.
The use of non-Graco replacement parts may void warranty.
Description
Gun (Contractor PC)
™
Flex Plus
Spray Gun
Heavy-Duty Texture Spray Gun
Pump
™
XT QuickReel
3B0070C
EN
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Table of Contents
Related Manuals for Graco 695 XT
Summary of Contents for Graco 695 XT
- Page 1 For portable airless spraying of architectural paints and coatings. For professional use only. Not approved for use in explosive atmospheres or hazardous (classified) locations. Models: 695 XT, 795 XT, 1095 XT, Mark IV XT, Mark V XT, Mark VII XT 3300 psi (228 bar, 22.8 MPa) Maximum Working Pressure...
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Page 2: Table Of Contents
Graco Standard Warranty ......70 Graco Information ........71... -
Page 3: Translated Manuals
Digital versions of translated manuals for this product can be found online at www.graco.com, or by scanning the QR code listed under Link to Languages below. Available translations and their respective Graco manual numbers are listed here for reference. Korean 3B0092... -
Page 4: Models
Models Models Standard Models Model Number Approval Mark Model 695 XT 19F545 Ultimate 695 XT 826295 795 XT 19F710 110-120V Ultimate 795 XT 826298 Mark IV XT 19F549 1095 XT 19F546 Ultimate 1095 XT 826300 Mark V XT 19F550 695 XT... - Page 5 Models ProContractor Models Model Number Approval Mark Model 695 XT 19F547 Ultimate 695 XT 826297 110-120V 795 XT 19F711 Ultimate 795 XT 826299 Mark IV XT 19F551 1095 XT 19F548 110-120V Ultimate 1095 XT 826301 Mark V XT 19F552 19F729...
- Page 6 Models LoBoy Models Model Number Approval Mark Model 695 XT 19F553 110-120V Ultimate 695 XT 826296 220-240V 695 XT 19F713 3B0070C...
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Page 7: Safety Symbols
Safety Symbols Safety Symbols The following safety symbols appear throughout this manual and on warning labels. Read the table below to understand what each symbol means. Symbol Meaning Symbol Meaning Do Not Put Hand in Front of Electric Shock Hazard Spray Tip Do Not Place Hands or Other Equipment Misuse Hazard... -
Page 8: General Warnings
General Warnings General Warnings The following warnings apply throughout this manual. Read, understand, and follow the warnings before using this equipment. Failure to follow these warnings can result in serious injury. GROUNDING This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. - Page 9 All parts of the spray system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use Graco conductive or grounded high-pressure airless paint sprayer hoses.
- Page 10 • Check hoses and parts for signs of damage. Replace any damaged hoses or parts. • This system is capable of producing 3300 psi. Use Graco replacement parts or accessories that are rated a minimum of 3300 psi. • Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
- Page 11 General Warnings ELECTRIC SHOCK HAZARD This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock. • Turn off and disconnect power cord before servicing equipment. • Connect only to grounded electrical outlets. • Use only 3-wire extension cords.
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Page 12: Component Identification
Component Identification Component Identification Standard Models Suction Tube ON/OFF Switch Pump Rod Pull Feature Pressure Control Pump Amp Switch (if equipped) Fluid Outlet Prime Valve Cord/Hose Wrap Controls and Display (see detailed image, Pail Hanger pg.15) Filter Tip Guard Finger Guard / TSL Fill Port Spray Tip Serial Label Inlet Strainer... -
Page 13: Pro-Contractor Models
Component Identification Pro-Contractor Models Suction Tube ON/OFF Switch Pump Rod Pull Feature Pressure Control Pump Amp Switch (if equipped) Fluid Outlet Prime Valve Hose Reel Controls and Display (see detailed image, Pail Hanger pg.15) Filter Tip Guard Finger Guard / TSL Fill Port Spray Tip Serial Label Inlet Strainer... -
Page 14: Loboy Models
Component Identification LoBoy Models Pump Rod Pull Feature ON/OFF Switch Pump Pressure Control Fluid Outlet Prime Valve Cord/Hose Wrap Controls and Display (see detailed image, Drip Cup pg.15) Filter Tip Guard Finger Guard / TSL Fill Port Spray Tip Serial Label Inlet Strainer Airless Hose Power Cord... -
Page 15: Controls And Display
Component Identification Controls and Display ON/OFF Switch Pressure Control Performance Mode Button Menu Button LED Display BlueLink Indicator Light (if applicable) Performance Mode Indicator ™ Watchdog Indicator Light 3B0070C... -
Page 16: Grounding
Grounding Grounding Do not place pail on a non-conductive surface such as paper or cardboard which interrupts grounding continuity. The equipment must be grounded to reduce the risk of static sparking and electric shock. An electric or static spark can cause fumes to ignite or explode. An improper ground can cause electric shock. -
Page 17: Pressure Relief Procedure
Pressure Relief Procedure Pressure Relief Procedure Follow the Pressure Relief Turn pressure control to the OFF Procedure whenever you see this position. symbol. This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashed fluid and moving parts, follow the Pressure Relief Procedure whenever you stop spraying and before cleaning, checking,... - Page 18 Pressure Relief Procedure Trigger Lock Hold a metal part of the spray gun firmly to a grounded metal pail. Point spray gun into pail. Disengage the trigger lock Always engage the trigger lock when sprayer and trigger the spray gun to relieve is stopped to prevent the gun from being pressure.
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Page 19: Setup
When first setup is performed remove shipping plug from fluid outlet. ™ Sprayer is equipped with Pump Armor the system. Connect Graco airless hose to fluid outlet. Use two wrenches to tighten securely. When unpacking sprayer for the first time remove packaging materials from inlet strainer. - Page 20 Setup Fill TSL fill port with TSL to prevent Plug power supply cord into a properly premature packing wear. Do this daily or grounded electrical outlet. each time you spray. Place the TSL bottle nozzle into the top center opening in the grill at the front of the sprayer.
- Page 21 Setup 12. Turn ON/OFF switch to ON position. 15. Hold a metal part of the spray gun firmly to a grounded metal pail. Trigger gun and flush for one minute. 16. Turn ON/OFF switch to OFF position. 13. Turn prime valve horizontal. Disengage trigger lock.
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Page 22: Startup
Startup Startup Place suction tube in paint pail. Place drain tube in waste pail. Perform Pressure Relief Procedure, page 17. Remove spray tip and tip guard. Turn pressure control OFF. Turn pressure control to 10 o’clock position. Allow paint to circulate through drain tube for 15 seconds. - Page 23 Startup Hold a metal part of the spray gun against grounded metal waste pail. Trigger gun until paint appears. High-pressure spray is able to inject toxins into the body and cause serious bodily injury. Do not stop leaks with hand or rag.
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Page 24: Operation
Operation Operation Spray Tip Installation Screw assembly onto gun. Tighten. To avoid serious injury from skin injection do not put your hand in front of the spray tip when installing or removing the spray tip and tip guard. Perform Pressure Relief Procedure, page 17. -
Page 25: Amp Switch
Operation Amp Switch Spray test pattern. Adjust pressure to eliminate heavy edges. The 230V Mark VII units contain an amp switch to switch the model from 10 to 16 amps. The 100-120v 795, 1095, Mark IV, and Mark V units contain an amp switch to switch the model from 15 to 20 amps. -
Page 26: Clear Spray Tip Clog
Operation Clear Spray Tip Clog Cleanup To avoid injury from skin injection, never point gun at your hand or into a rag! Release trigger. Engage trigger lock. Perform Pressure Relief Procedure, Rotate Spray Tip. Disengage trigger page 17. lock. Trigger gun at waste area to clear clog. - Page 27 Operation Place suction tube in flushing fluid. Use Trigger gun until the pump runs steady water for water base paint and mineral and flushing fluid appears clear in the spirits for oil-based paint. Place drain waste pail. tube in waste pail. To pump, turn prime valve to down Turn pressure control to OFF position.
- Page 28 Operation Operate until the pump runs steady and 10. Turn pressure control knob to OFF and flushing fluid appears clear. turn ON/OFF switch to OFF position. Disconnect power to sprayer. Turn pressure control to OFF. 11. Remove Spray Tip and Spray Tip Guard from Spray Gun.
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Page 29: Digital Display
Digital Display Digital Display All models are equipped with a digital To change pressure units (psi, bar, or display. This section explains how to use this MPa), press and hold menu button until feature. the desired units appear (approximately 10 seconds). Selection of bar or MPa changes gallons to Liters x10. -
Page 30: Selecting Performance Modes
Digital Display Selecting Performance Press and hold menu button to reset to zero, or short press button to move to Modes Lifetime Gallons (or Liters x10). NOTE: LIFE displays briefly, then the Unit is equipped with two performance number of gallons sprayed above 600 modes. -
Page 31: Watchdog
Digital Display Watchdog Serial code will scroll across display. The Watchdog Pump Protection System ™ automatically shuts down the pump when material runs out or if the suction tube is damaged. To enable Watchdog, press and hold “Performance Mode” button until Watchdog LED is illuminated. -
Page 32: Knob Calibration
Digital Display Knob Calibration Press and hold menu button to change Watchdog sensitivity setting (High, Medium, Low). Default is set to Medium. NOTE: Knob calibration should be performed whenever a new pressure control (potentiometer) is installed or the control board is replaced. To perform knob calibration, enter secondary menu by holding menu button while powering sprayer. -
Page 33: Transducer Calibration
Digital Display Transducer Calibration NOTE: Transducer calibration should be performed whenever a new transducer is installed or the control board is replaced. Perform Pressure Relief Procedure, page 17. To perform transducer calibration, enter secondary menu by holding menu button while powering sprayer. Use menu button to navigate to 0 (zero) calibration screen. -
Page 34: Bluelink ® App
Units equipped with BlueLink have a BlueLink indicator light on the display, see Controls and Display, page 15. Download the Graco BlueLink app from the Apple App Store, Google Play, or other available application stores to connect to the ®... -
Page 35: Replacing Bluelink Battery
Digital Display Replacing BlueLink Battery In order to keep your sprayer synced, your Turn sprayer OFF and unplug the power unit has a small battery built-in. If you receive cord. the following message, the battery will need Using T20 torx tool, remove two to be replaced. -
Page 36: Maintenance
Packing nut can be tightened without o-ring removal. Maintenance can be scheduled and tracked via the Graco BlueLink app. Recycling and Disposal at End of Life Dismantle and recycle: At the end of the product’s useful life, dismantle and recycle it in a responsible •... -
Page 37: Troubleshooting
Troubleshooting Troubleshooting Mechanical/Fluid Flow Follow Pressure Relief Procedure, page 17, before checking or repairing. Check all possible problems and causes before disassembling the unit. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid, and moving parts, follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing the equipment. - Page 38 Troubleshooting What to Do What to Check When check is not OK, refer to Problem If check is OK, go to next check this column Pump output is low Low stall pressure. Pressure setting is Change spray mode to High Pressure. too low.
- Page 39 ACTION Code 02-High pressure detected Relieve pressure. Check for clogs in filters and hoses. Use minimum of 50 ft. (15 m) of Graco hose. Check transducer. Code 03-Pressure transducer not Turn sprayer OFF and unplug the sprayer. Remove shroud. Check detected transducer cable and connection to control board.
- Page 40 Troubleshooting Control Board To avoid injury from electrical shock and moving parts, do not remove interior motor cover or touch electrical components. Symptom: Sprayer does not run or stop running. Check voltage supply to the board. With multimeter, measure the AC voltage from the end of the power cord (L1in and L2in, see Wiring Diagrams, page 64).
- Page 41 Troubleshooting Motor Motor should spin freely with no binding or excessive cogging. If motor binds or requires excessive force to spin, replace motor. With multimeter, measure the resistance between the following To avoid injury from electrical shock when phases: covers are removed, wait five minutes after disconnecting power cord for stored A to B electricity to dissipate.
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Page 42: Repair
Repair Repair Removing the Shroud Using a T20 tool, remove two Torx T20 screws. Remove top shroud. To avoid injury from electrical shock and moving parts, do not remove interior motor cover and wait five minutes after disconnecting power cord for stored electricity to dissipate. - Page 43 Repair Replacing the Shroud Ensure tabs on inside top of shroud align with grooves on the control board channel. The top shroud tabs must slide into the control board grooves. Side edges should align to bottom shroud in the side grooves. Push gently down on top of the shroud and using a T20 tool, tighten two Torx T20 screws to 12-16 in.-lbs.
- Page 44 Repair Removing the Potentiometer Remove potentiometer knob by backing out the two remaining set screws with a 5/64 inch Allen wrench. To avoid injury from electrical shock and moving parts, do not remove interior motor cover and wait five minutes after disconnecting power cord for stored electricity to dissipate.
- Page 45 Repair Installing the Potentiometer Rotate potentiometer shaft clockwise until it stops, then assemble gasket and knob with indicator pointed straight down (TurboClean position). Apply downward force to knob and tighten To avoid injury from electrical shock and both set screws to create light drag on moving parts, do not remove interior motor cover and wait five minutes after gasket.
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Page 46: Parts
Parts Parts 695 XT LoBoy Ref. Torque Ref. Torque Ref. Torque Hand Tighten 20-25 in-lb (2.3-2.89 N•m) 85-95 in-lb (9.6-10.7 N•m) 12-16 in-lb (1.4-1.8 N•m) 70-80 ft-lb (95-108.5 N•m) 30-40 in-lb (3.4-4.5 N•m) 190-210 in-lb (21.5-23.7 N•m) 29 40-45 in-lb (4.5-5.2 N•m) Assemble guard so it does not touch fan hub. - Page 47 Parts 695 XT LoBoy Parts List Ref. Part Description Qty. Ref. Part Description Qty. 16X833 FITTING, quick disconnect 2003292 CHASSIS, includes 45 120583 NUT, hand 2003289 HOUSING, includes 10, 14 2003296 HOSE, coupled, includes 66, 2003294 HOUSING, bearing, includes 68, 84...
- Page 48 Parts 695 XT, 795 XT, Mark IV Standard Hi-Boy Ref. Torque Ref. Torque Ref. Torque Hand Tighten 20-25 in-lb (2.3-2.89 N•m) 85-95 in-lb (9.6-10.7 N•m) 12-16 in-lb (1.4-1.8 N•m) 70-80 ft-lb (95-108.5 N•m) 30-40 in-lb (3.4-4.5 N•m) 190-210 in-lb (21.5-23.7 N•m) 29 130-150 in-lb (14.7-17.0 N•m)
- Page 49 Parts 695 XT, 795 XT, Mark IV Standard Hi-Boy Parts List Ref. Part Description Qty. Ref. Part Description Qty. 16X833 FITTING, quick disconnect 2003292 CHASSIS, includes 45 (models 695/795 only) HOUSING, drive, includes 10, 120583 NUT, hand (models 695/795 only)
- Page 50 Parts 1095 XT, Mark V, Mark VII Standard Hi-Boy Ref. Torque Ref. Torque Ref. Torque Hand Tighten 20-25 in-lb (2.3-2.89 N•m) 85-95 in-lb (9.6-10.7 N•m) 12-16 in-lb (1.4-1.8 N•m) 105-115 ft-lb (142.8-156.4 N•m) 42 30-40 in-lb (3.4-4.5 N•m) 190-210 in-lb (21.5-23.7 N•m) 29 130-150 in-lb (14.7-17.0 N•m) Assemble guard so it does not touch fan hub.
- Page 51 Parts 1095 XT, Mark V, Mark VII Standard Hi-Boy Parts List Ref. Part Description Qty. Ref. Part Description Qty. 2003296 Model 1095, includes 66, 68, 2003293 CHASSIS, includes 45 2003291 HOUSING, drive, includes 10, 2003297 Models Mark V/Mark VII, includes 104 2003295 HOUSING, bearing, includes BOARD, control...
- Page 52 Parts 695 XT, 795 XT, Mark IV Pro Hi-Boy Ref. Torque Ref. Torque Ref. Torque Hand Tighten 130-150 in-lb (14.7-17.0 N•m) 45 40-50 ft-lb (54.4-68.0 N•m) 12-16 in-lb (1.4-1.8 N•m) 70-75 in-lb (7.9-8.5 N•m) 40-50 in-lb (4.5-5.6 N•m) 190-210 in-lb (21.5-23.7 N•m) 140-160 in-lb (15.8-18 N•m)
- Page 53 Parts 695 XT, 795 XT, Mark IV Pro Hi-Boy Parts List Ref. Part Description Qty. Ref. Part Description Qty. 16X833 FITTING, quick disconnect 2003292 CHASSIS, includes 45 (Models 695/795 only) HOUSING, drive, includes 10, 120583 NUT, hand (Models 695/795 only)
- Page 54 Parts 1095 XT, Mark V, Mark VII, Pro Hi-Boy Ref. Torque Ref. Torque Ref. Torque Hand Tighten 130-150 in-lb (14.7-17.0 N•m) 45 40-50 ft-lb (54.4-68.0 N•m) 12-16 in-lb (1.4-1.8 N•m) 70-75 in-lb (7.9-8.5 N•m) 40-50 in-lb (4.5-5.6 N•m) 190-210 in-lb (21.5-23.7 N•m) 140-160 in-lb (15.8-18 N•m) Orient with arrow up 25-30 ft-lb (33.9-40.7 N•m)
- Page 55 Parts 1095 XT, Mark V, Mark VII, Pro Hi-Boy Parts List Ref. Part Description Qty. Ref. Part Description Qty. 2003296 Model 1095, includes 66, 68, 84 2003293 CHASSIS, includes 45 2003297 Models Mark V/Mark VII, 2003291 HOUSING, drive, includes 10, includes 104 BOARD, control 2003295...
- Page 56 Parts Filter Ref. Torque Ref. Torque Ref. Torque Hand Tighten 100-120 in-lb (11.3-13.6 N•m) 45 40-50 ft-lb (54.4-68.0 N•m) 190-210 in-lb (21.5-23.7 N•m) 35-45 ft-lb (47.5-61.0 N•m) 3B0070C...
- Page 57 Parts Filter Parts List Ref. Part Description Qty. 19D919 BASE, filter, XT 120091 SCREW 24B156 VALVE, prime, heavy duty 15C972 PIN, spring 24A382 BASE, valve, heavy duty 24E234 HANDLE, prime valve, heavy duty KIT, filter, mesh 244067 60 mesh (original equipment) 244068 100 mesh 244069...
- Page 58 Parts Digital Display Ref. Torque Ref. Torque Ref. Torque 12-16 in-lb (1.4-1.8 N•m) 8-10 in-lb (0.9-1.1 N•m) 10-15 in-lb (1.1-1.7 N•m) Digital Display Parts List Ref. Part Description Qty. 2003288 SHIELD, motor, side, includes 49, 59, 64 19C988 GROMMET, transducer MODULE, display, includes 20B432 ProContractor/Bluelink...
- Page 59 Parts Spray Gun and Hose Spray Gun and Hose Parts List Ref. Part Description Qty. HOSE, coupled 240794 695/795/1095 XT, 1/4 in. x 50 ft. 826079 695/795/1095 Ultimate, 1/4 in. x 50 ft 245225 Mark IV/Mark V, 3/8 in. x 50 ft 278499 Mark VII, 1/2 in.
- Page 60 Parts Power Cords 3B0070C...
- Page 61 Parts Power Cord Parts List Ref. Part Description Qty. Labels CORD, power 2003257 Part No.: 19F545, 19F547. 19F553, 20B963, 20B964, 826295, 826297, 826296, 19F710, 826298, 19F711,, 826299, 19F549, 19F551 2003259 Part No: 19F727, 19F729, 19F731, 19F733 2003266 Part No: 19F728, 19F730, 19F732, 19F734 2003262 Part No: 19F714, 20B951,...
- Page 62 Parts Sprayer Ref. 98 Model Medical Warning Ref. 105 Ref. 106 Ref. 107 XT Ref. 108 QR Number Label ▲ Label ▲ Front Label Side Label Label Label 19F545 2002410 19F547 2002271 2002280 2002411 19F553 2002410 19F710 2002272 2002281 19F711 2002411 2002289 826295...
- Page 63 Notes Notes 3B0070C...
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Page 64: Wiring Diagrams
Wiring Diagrams Wiring Diagrams 100-120V 3B0070C... - Page 65 Wiring Diagrams 110V UK 3B0070C...
- Page 66 Wiring Diagrams 220-240V 3B0070C...
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Page 67: Technical Specifications
Mark V XT 110-120V Models 0.039 220-240V Models 0.035 Mark VII XT 0.041 Fluid Outlet npsm 695 XT, 795 XT, 1095 XT 1/4 in. Mark IV XT, Mark V XT 3/8 in. Mark VII XT 1/2 in. Generator Minimum 5000 W... - Page 68 Zinc- and nickel-plated carbon steel, nylon, stainless steel, PTFE, Acetal, leather, UHMWPE, aluminum, tungsten carbide, polyethylene, fluoroelastomer, urethane Noise** (dBa) @ 3300 psi (22.8 Mpa, 228 bar) Sound Pressure ** 695 XT/795 XT/Mark IV XT 63 dBa 1095 XT/Mark V XT/Mark VII XT 79 dBa Sound Power **...
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Page 69: California Proposition 65
Technical Specifications California Proposition 65 CALIFORNIA RESIDENTS WARNING: Cancer and reproductive harm – www.P65warnings.ca.gov. 3B0070C... -
Page 70: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. -
Page 71: Graco Information
Graco Standard Warranty Graco Information For the latest information about Graco products, visit www.graco.com. For patent information, see www.graco.com/patents. TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor. 3B0070C... - Page 72 Original instructions. This manual contains English. MM 3B0070 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA Copyright 2023, Graco Inc. All Graco manufacturing locations are registered to ISO 9001. www.graco.com...
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