Graco ULTRA R MAX 695 309067 Instructions-Parts List Manual
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Graco ULTRA R MAX 695 309067 Instructions-Parts List Manual

Graco ULTRA R MAX 695 309067 Instructions-Parts List Manual

Airless paint sprayer
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INSTRUCTIONS-PARTS LIST
This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
INSTRUCTIONS
ULTRAr MAX 695
EUROPRO 650
Airless Paint Sprayer
3000 psi (210 bar, 21 MPa) Maximum Working Pressure
230 VAC
232918, A; 232665, A (EUROPRO)
Hi-boy sprayer with hoses, gun,
RAC 5r DripLesstTip Guard and SwitchTipt
240 VAC
232914, A
Hi-boy sprayer with hoses, gun,
RAC 5r DripLesstTip Guard and SwitchTipt
232915, B
Lo-boy sprayer with hoses, gun,
RAC 5r DripLesstTip Guard and SwitchTipt
120 VAC
232919, A
Hi-boy sprayer with hoses, gun,
RAC 5r DripLesstTip Guard and SwitchTipt
120 VAC
232910, A; 232911, A; 232912, B; 232913, B
232911 Hi-boy & 232913 Lo-boy sprayers with hoses, gun,
RAC 5r DripLesstTip Guard and SwitchTipt
232910 Hi-boy & 232912 Lo-boy sprayers
100 VAC
232916, A; 232917, B
Basic Hi-boy sprayer; Basic Lo-boy sprayer
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GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441

Table of Contents

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ECOPYRIGHT 1999, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
First choice when
quality counts.t
232915
232917
Related Manuals
Operation
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Displacement Pump
Fluid Filter
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Spray Gun
Spray Tip
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2
3
4
4
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9
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10
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11
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12
14
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14
14
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14
309067
9659A
232918
232916
232919
232914
232665
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Rev. D
9660A
309066
308815
308249
309091
309055
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15
16
16
18
19
19
19
20
28
28

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Summary of Contents for Graco ULTRA R MAX 695 309067

  • Page 1: Table Of Contents

    READ AND KEEP FOR REFERENCE. INSTRUCTIONS ULTRAr MAX 695 EUROPRO 650 Airless Paint Sprayer 3000 psi (210 bar, 21 MPa) Maximum Working Pressure 230 VAC 232918, A; 232665, A (EUROPRO) Hi-boy sprayer with hoses, gun, RAC 5r DripLesstTip Guard and SwitchTipt...

  • Page 2: Component Function And Identification

    Component Function and Identification 232665, 232918, 232916, 232919 and 232914 Fig. 1 Motor (Under shield shown) Pressure Adjusting Knob ON/OFF Switch Drive Assembly Fluid Filter Fluid Outlet Pail Hanger Displacement Pump 50 ft (15 m) Main Hose RAC 5 Tip Guard Contractor Gun RAC 5 Switch Tip 3 ft (0.9 m) Hose...

  • Page 3: General Repair Information

    General Repair Information CAUTION To reduce risk of pressure control malfunction: Use needle nose pliers to disconnect a wire. Never pull on wire, pull on connector. Mate wire connectors properly. Center flat blade of insulated male connector in female connector. Route wires carefully to avoid interference with other connections of pressure control.

  • Page 4: Troubleshooting

    WARNING Improper installation or alteration of grounding plug results in risk of electric shock, fire or explosion that could cause serious injury or death. 1. The 232918, 232665, 232915, 232914 require a 230 VAC, 50 Hz, 10A circuit with a grounding receptacle.
  • Page 5 TYPE OF WHAT TO CHECK PROBLEM If check is OK, go to next check 4. Motor brushes for the following: Electrical (continued) a. Loose terminal screws. b. Broken or misaligned brush springs. c. Brushes binding in holders. d. Broken leads. e.
  • Page 6 TYPE OF WHAT TO CHECK PROBLEM If check is OK, go to next check 11. Motor thermal cutout switch. Connect ohmmeter between motor yellow leads. Meter must read 1 ohm maximum. 12. Pressure transducer (67) by replacing it with a new one. 13.
  • Page 7 Intermediate Problem Solving TYPE OF WHAT TO CHECK PROBLEM If check is OK, go to next check Drain valve 1. Drain valve for correct torque and/or worn parts. Check for debris trapped on seat. leaks No output: 1. Paint supply. motor runs and pump strokes...
  • Page 8 Intermediate Problem Solving TYPE OF WHAT TO CHECK PROBLEM If check is OK, go to next check Spray pattern 3. Pressure adjustment potentiometer (77) by replacing with a new one. variations (continued) 4. Low Output section, page 6. Motor is hot and 1.

  • Page 9: Motor Test

    Relieve pressure; page 3. For checking armature, motor winding and brush electrical continuity. Setup 1. Unplug sprayer. 2. Remove drive housing. See page 15. This ensures that any resistance noticed in armature test is due to motor and not to worn gears in drive housing. 3.

  • Page 10: Motor Brushes

    NOTE: Replace brushes worn to less than13 mm (0.5 in.). Check both brushes. Use Brush Repair Kit 236967 (243268 for sprayers 232914 and 232915) for motor brush repair. Relieve pressure; page 3. 1. Unplug sprayer. 2. Remove both inspection covers (A) and their gaskets.

  • Page 11: Displacement Pump

    Displacement Pump NOTE: Packing Repair Kit 239939 is available. Refer- ence numbers of parts included in the kit are marked with an asterisk, i.e., (223*). Removing pump (See Fig.8) Torque to 50 ft-lb (68 Nm) Apply pipe sealant (110110 Fig. 8 Relieve pressure;...

  • Page 12: Motor

    NOTE: See Fig. 12 except where noted. 1. Try to stop pump with piston rod (222) in lowest position. To lower piston rod manually, remove shroud (32) and rotate motor fan blades. Use a screwdriver to push retaining spring (15) up and push out pin (14).

  • Page 13: Pressure Control Repair

    Pressure Control Repair Motor control board removal Relieve pressure; page 3. 2. Remove screws (25, 26) and lower heat sink (22) and motor control board (22a). See Fig. 12. 3. Disconnect wires (C), (D), (96), (E) and 108 from motor control board (22a). See Fig. 4. 4.

  • Page 14: Motor Control Board

    232916, 232917, 232910–232913 Relieve pressure; page 3. 2. Remove screws (25, 26) and lower heat sink (22). See Fig. 12. 3. Disconnect power cord leads (30), including green wire to grounding screw (78). See Fig. 4. 4. Loosen strain relief bushing (29). Remove power cord (30).

  • Page 15: Drive Housing, Connecting Rod, Crankshaft

    Drive Housing, Connecting Rod, Crankshaft NOTE: Inspect parts as they are removed. Replace parts that are worn or damaged. Relieve pressure; page 3. 2. Remove displacement pump. See page 11. 3. Remove shroud (32). 4. Lower heat sink (22) and remove pressure trans- ducer (67).

  • Page 16: Pressure Transducer

    Pressure Transducer NOTE: See Fig. 14 and 15 for this procedure. NOTE: The pressure transducer (67) cannot be re- paired or adjusted. If it malfunctions, replace it. Removal Relieve pressure; page 3. 2. Remove displacement pump (18). See page 11. 3.
  • Page 17 Pressure Transducer Seal Installation 1. Lightly coat cleaned packing recess in manifold with a light grease or oil. 2. Heat seal (69) in hot water for several minutes. CAUTION Excess pressure from the probes or fingernails will damage the packing and cause subsequent leakage. 3.

  • Page 18: Drain Valve

    Relieve pressure; page 3. 2. Turn handle (54) to closed position. Drive out pin (53). Remove handle. 3. Remove base (52). 4. Unscrew drain valve assembly (51). gasket (55) and seat (56) will stay in valve. Torque into pump manifold to 140 in-lb (16 Nm) Apply thread sealant Apply grease to face of base...

  • Page 19: Accessories

    Power Requirements 232914, 232915 ....1 phase, 10A minimum 232918, 232665 ....1 phase, 10A minimum 232919 .

  • Page 20: Complete Sprayer Parts

    Complete Sprayer Parts 232915, B 232917, B 20 Ref Pressure Control Box (Bottom View) 47 Ref 116 Ref 78 Ref 232914, 232915, 232918, 232919, 232665 232917; page 22 50 Ref 21 75 20 Ref 107 108 67 Ref 77 Ref 9668B...
  • Page 21 Complete Sprayer Parts 232915, B; 232917, B Ref. Part No. Description 240057 KIT, housing, drive, U-695 100069 BALL, thrust 101682 SCREW, sch, 1/4–20 x .625 105510 LOCKWASHER, 1/4 hi-collar 239979 CRANKSHAFT, U-695; 232917 218242 CRANKSHAFT, U-600; 232915 180131 BEARING, thrust, front 107434 BEARING, thrust, rear 189270...
  • Page 22 Complete Sprayer Parts 232914, A 232916, A 232918, A 232919, A 232665, A Pressure Control Box (Bottom View) 2a 13 20 Ref 116 Ref 232665, 232918, 232919 and 232914; page 20 232916, 232917 107 108 67 Ref 77 Ref 9669...
  • Page 23 Complete Sprayer Parts 232918, A; 232916, A; 232919, A; 232914, A, 232665, A Ref. Part No. Description 240057 KIT, housing, drive, U-695 100069 BALL, thrust 101682 SCREW, sch, 1/4–20 x .625 105510 LOCKWASHER, 1/4 hi–collar 239979 CRANKSHAFT, U-695; 232665, 232916, 232918 and 232919 218242 CRANKSHAFT, U-600;...
  • Page 24 Complete Sprayer Parts Model 232912 and 232913, Series B 50 Ref 47 Ref Pressure Control Box (Bottom View) 7 41 2a 13 30 Ref 80 Ref 67 Ref 77 Ref 9670A...
  • Page 25 Complete Sprayer Parts Model 232912 and 232913, Series B Ref. Part No. Description 240057 KIT, housing, drive, U–695 100069 BALL, thrust 101682 SCREW, sch, 1/4–20 x .625 105510 LOCKWASHER, 1/4 hi–collar 239979 CRANKSHAFT, U–695 180131 BEARING, thrust, front 107434 BEARING, thrust, rear 189270 BRACKET, shield 108865...
  • Page 26 Complete Sprayer Parts Model 232910 and 232911, Series A Pressure Control Box (Bottom View) 2a 13 67 Ref 82 Ref 30 Ref 77 Ref 9671A...
  • Page 27 Complete Sprayer Parts Model 232910 and 232911, Series A Ref. Part No. Description 240057 KIT, housing, drive, U–695 100069 BALL, thrust 101682 SCREW, sch, 1/4–20 x .625 105510 LOCKWASHER, 1/4 hi–collar 239979 CRANKSHAFT, U–695 180131 BEARING, thrust, front 107434 BEARING, thrust, rear 189270 BRACKET, shield 108865...

  • Page 28: Graco Warranty

    Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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Ultra max 695Europro 650232918232914232665232915 ... Show all

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