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MOLEAER XTB 2.0
NANOBUBBLE GENERATOR
Operation and Maintenance Instructions
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
CUSTOMER SERVICE / TECHNICAL SUPPORT
If you have questions or need to order
Moleaer, Inc. replacement parts and
products, please use the following contact
information:
CUSTOMER SERVICE:
Monday to Friday: 8:00 a.m. to 5:00 p.m. PST
Phone: +1 (424) 558-3567
Email: info@moleaer.com
WEBSITE:
www.moleaer.com
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Table of Contents
Related Manuals for MOLEAER XTB 2.0
Summary of Contents for MOLEAER XTB 2.0
- Page 1 CUSTOMER SERVICE / TECHNICAL SUPPORT If you have questions or need to order Moleaer, Inc. replacement parts and products, please use the following contact information: CUSTOMER SERVICE: Monday to Friday: 8:00 a.m. to 5:00 p.m. PST Phone: +1 (424) 558-3567 Email: info@moleaer.com...
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Page 2: Table Of Contents
MOLEAER XTB 2.0 NANOBUBBLE GENERATOR Operation and Maintenance Instructions Table of Contents Safety Instructions ................................3 Important Notice .................................. 3 Attention Installer................................3 Attention User .................................. 3 Risk of Electrical Shock ..............................3 General Warnings ................................. 3 Suction Entrapment Hazard ............................4 Information About the System ............................. - Page 3 MOLEAER XTB 2.0 NANOBUBBLE GENERATOR Operation and Maintenance Instructions System Status ................................... 14 Cellular Connectivity Status ............................14 Status LEDs .................................. 14 Schedule ................................... 15 Trending .................................... 15 Notifications ..................................16 Error Notifications ................................16 Remote monitoring serial number ..........................16 Data Export ..................................
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Page 4: Safety Instructions
Please retain General Warnings it for future reference. Warnings and safety instructions for Moleaer XTB Nanobubble Generators and other related Never open the inside of the pump drive motor enclosure. products are available at http://www.moleaer.com... -
Page 5: Suction Entrapment Hazard
MOLEAER XTB 2.0 NANOBUBBLE GENERATOR Operation and Maintenance Instructions Suction Entrapment Hazard Pumps improperly sized or installed or used in applications other than for which the pump was Stay off main drain and away from all suction outlets! intended can result in severe personal injury or death. -
Page 6: Information About The System
Information About the System Moleaer XTB Nanobubble Generators provide the most efficient solution to transfer any gas to any liquid. The XTB generators produce trillions of nanobubbles in the 70-200 nm range providing greater than 200x the interfacial surface area compared to fine micro bubbles. -
Page 7: Gas - Specifications
Gas - Specifications ensure there are no gas leaks. If leaks are detected, then tighten fittings and / or connectors. The Moleaer XTB nanobubble generator is designed for use with compressed oxygen or ambient air. Gas Pressure Switch and Low-Pressure Warning Light This product is equipped with a pressure switch located Do NOT mix gases with this system. -
Page 8: System Operation
1. The system is factory-set to be controlled by Moleaer’s 2. Turn the selector switch to “ON” position and run remote monitoring dashboard on the internet. (fees apply. -
Page 9: Winterizing
MOLEAER XTB 2.0 NANOBUBBLE GENERATOR Operation and Maintenance Instructions strainer if needed. Clogged strainer will result in low water Motor Care pressure and at extremely low pressures, the unit will Protect from Heat automatically stop. 1. It is recommended to shade the XTB generator from the direct sun. -
Page 10: Probe General Dimensions And Overview
Outputting temperature or pressure (depth) is also maximum pressure of 10 atm. optional based on the customer requirements. NOTE: The DO sensor is wired to the on-board Moleaer’s The wire color might be changed and please refer to remote monitoring device inside the electrical panel. The the manual attached to the probe. -
Page 11: Calibration
/ storage bottle during this calibration step. NOTE: Sensor Calibration requires a sensor cap. Each unit is shipped with a DO sensor cap. Contact Moleaer if the cap is Loosely screw the calibration / storage bottle onto the missing or lost. -
Page 12: Salinity Compensation
MOLEAER XTB 2.0 NANOBUBBLE GENERATOR Operation and Maintenance Instructions Compensation factor S = e , where x = (- [ppt] x (0.017674 + (-10.754 + 2140.7/T)/T)), where salinity is in parts per 2) Tap the magnetic marker 3 times. thousand (ppt) and temperature is in Kelvin (K.). For example, in freshwater (“normal”... - Page 13 MOLEAER XTB 2.0 NANOBUBBLE GENERATOR Operation and Maintenance Instructions Specification Description Specification Description Operating C to 50 Output Two 0 to 5V lines Temperature DO Compensation Factors Storage Temperature C to 70 Specification Description Operating 40 kPa to 115 kPa...
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Page 14: Test Results For Dogb-0504
Moleaer’s homepage tabs. https://www.monitoring-moleaer.com/login.aspx Login information Contact Moleaer to create a user account. Each unit can have multiple user account. Each user account request must include full name, phone number and a valid email address. -
Page 15: Remote Start/Stop
If the unit in-person. a trip has occurred, inspect the unit in-person. Measurements Units The dashboard readings are available in metric and imperial systems. Contact Moleaer to switch the systems. www.moleaer.com... -
Page 16: Schedule
MOLEAER XTB 2.0 NANOBUBBLE GENERATOR Operation and Maintenance Instructions Errors There are three errors for enriched air systems and two errors for standard system. If an error occurs, the Error light turns red. To enter in a schedule, select the days of the week, the start time, and the duration of operation, and then hit save. -
Page 17: Notifications
MOLEAER XTB 2.0 NANOBUBBLE GENERATOR Operation and Maintenance Instructions To turn off the alerts, follow steps above. Once on the “Alerts” menu, uncheck the communication boxes. Online / Offline Trigger Notifications NOTE: Clear units are equipped with a dump valve. This... -
Page 18: Data Export
MOLEAER XTB 2.0 NANOBUBBLE GENERATOR Operation and Maintenance Instructions monitoring dashboard or by opening the electrical panel and reading off the sticker on the hardware. Follow steps below to find the serial number. 1. On the “Setup” tab, click on “General”... -
Page 19: General Cleaning Procedures
MOLEAER XTB 2.0 NANOBUBBLE GENERATOR Operation and Maintenance Instructions during operation and can cause diminished operation. Best backwash water through the unit until the blockage is practices include routine preventative cleaning with acid removed. and alkali chemicals. In some instances, if large solids are Clean-in-Place Bulletin allowed to pass into the generator, blockages can occur. - Page 20 (See data sheet or consult 3. Low-Flow Recirculation Through the System Moleaer Sales or Tech Service for guidance.) via the Clean-in-Place (CIP) Valves: The cleaning 5. Ensure the system power is disconnected during...
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Page 21: Cleaning Solutions For Nbg Generators
MOLEAER XTB 2.0 NANOBUBBLE GENERATOR Operation and Maintenance Instructions Cleaning Solutions for NBG Generators 0.1% (W) NaOH and 0.1% (W) NaOH and 0.025% (W) Na- 1.0% (W) Na EDTA, DSS, pH 12, 35 0.2% (W) HCI, 25 1.0% (W) Na 0.5% (W) H... -
Page 22: Troubleshooting Guide
MOLEAER XTB 2.0 NANOBUBBLE GENERATOR Operation and Maintenance Manual Troubleshooting Guide Problem Possible Cause Corrective Action • • Pump does Not Prime Excessive air trapped in piping. Check suction piping and valve on any suction gate valves. • Gas valve open when pump not running. - Page 23 MOLEAER XTB 2.0 NANOBUBBLE GENERATOR Operation and Maintenance Manual Problem Possible Cause Corrective Action • • Insufficient Dissolved Vacuum leaks in suction line. Check plumbing connections and suction Oxygen Saturation piping. • Gas flow too low. • Check to be sure suction port is not drawing air into the system.
- Page 24 MOLEAER XTB 2.0 NANOBUBBLE GENERATOR Operation and Maintenance Manual Problem Possible Cause Corrective Action • • Controller Displays Dissolved oxygen sensor is damaged. Verify no visible damage to sensor and that “OPEN” Signal from LED on sensor body is lit when first powered...
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Page 25: Monthly Inspection Checklist
MOLEAER XTB 2.0 NANOBUBBLE GENERATOR Operation and Maintenance Manual Monthly Inspection Checklist Model Component Instructions Power light Check the light. Green: Running; Yellow: Powered but not running, No light: No power Gas Leakage Use soap water to check the gas leakage on the joints and fittings. Check for signs of cracking on the... - Page 26 MOLEAER XTB 2.0 NANOBUBBLE GENERATOR Operation and Maintenance Manual www.moleaer.com...
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Page 27: Preventative Maintenance Schedule
MOLEAER XTB 2.0 NANOBUBBLE GENERATOR Operation and Maintenance Manual Preventative Maintenance Schedule Schedule Description Week 1 Perform monthly inspection Week 2 Perform monthly inspection Calibrate DO sensor 1 year Optional: Replace DO sensor 2 years Replace DO sensor Calibrate DO sensor... - Page 28 MOLEAER XTB 2.0 NANOBUBBLE GENERATOR Operation and Maintenance Manual www.moleaer.com...
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Page 29: Limited Warranty
12 months from PLEASE CONTACT MOLEAER AT 424-558-3567 IF YOU delivery. Moleaer shall in no event be liable for defects or HAVE ANY QUESTIONS, OR TO ASSIST WITH ANY damage attributable to modifications performed or repair... -
Page 30: Document Revision History
MOLEAER XTB 2.0 NANOBUBBLE GENERATOR Operation and Maintenance Manual Document Revision History Revision Description ECO No. Assignee Date Finished Initial release. 1240 08/13/2021 www.moleaer.com...
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