Nibe ClimateMaster Tranquility Water-To-Water SW Series Installation, Operation & Maintenance Manual

Nibe ClimateMaster Tranquility Water-To-Water SW Series Installation, Operation & Maintenance Manual

Commercial 60hz - r-454b

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COMMERCIAL
TranquiliTy® WaTEr-TO-WaTEr SEriES
INSTALLATION, OPERATION
& MAINTENANCE MANUAL
Part#: 97B0164N01 | Created: May 14, 2024
Models: SW 036-120
60Hz – R-454B
Preliminary

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Summary of Contents for Nibe ClimateMaster Tranquility Water-To-Water SW Series

  • Page 1 COMMERCIAL TranquiliTy® WaTEr-TO-WaTEr SEriES INSTALLATION, OPERATION & MAINTENANCE MANUAL Part#: 97B0164N01 | Created: May 14, 2024 Models: SW 036-120 60Hz – R-454B Preliminary...
  • Page 2: Table Of Contents

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Table of Contents 036-120 Model Nomenclature Electrical: Low Voltage Attentions, Cautions, and Warnings Electrical: Accessories General Information Electrical: Low Voltage Minimum Installation Area Controls: CXM2 and DXM2.5 Physical Data Piping System Cleaning and Flushing SW036-120 Dimensional Data Unit and System Checkout Installation...
  • Page 3: Model Nomenclature

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Model Nomenclature 036-120 PRODUCT NAME STANDARD S = R-454B Refrigerant S = Standard MODEL TYPE RESERVED FOR FUTURE W = Water-to-Water Series 0 = None APPLICATION EXTENDED OPTIONS M = Medium Temperature HWG and Standard Pump SIZE...
  • Page 4: Attentions, Cautions, And Warnings

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Attentions, Cautions, and Warnings 036-120 SAFETY WARNING All refrigerant discharged from this unit must be recovered WITHOUT Warnings, cautions, and notices appear EXCEPTION. Technicians must follow industry accepted guidelines and throughout this manual. Read these items carefully all local, state, and federal statutes for the recovery and disposal of refrigerants.
  • Page 5 TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Attentions, Cautions, and Warnings 036-120 CAUTION DO NOT store or install units in corrosive environments or in locations subject to temperature or humidity extremes (e.g., attics, garages, rooftops, etc.). Corrosive conditions and high temperature or humidity can significantly reduce performance, reliability, and service life.
  • Page 6: General Information

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: General Information 036-120 INSPECTION PRE-INSTALLATION Upon receipt of the equipment, carefully check the Installation, Operation, and Maintenance instructions shipment against the bill of lading. Make sure all units are provided with each unit. Horizontal equipment have been received.
  • Page 7 TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: General Information 036-120 Work Procedure Checks to the Refrigeration Equipment Work shall be undertaken under a controlled procedure The following checks shall be applied to installations so as to minimise the risk of a flammable gas or vapor using FLAMMABLE REFRIGERANTS: being present while the work is being performed.
  • Page 8 TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: General Information 036-120 REPAIR TO INTRINSICALLY SAFE COMPONENTS Intrinsically safe components must be replaced. CABLING Check that cabling will not be subject to wear, corrosion, excessive pressure, vibration, sharp edges or any other adverse environmental effects. The check shall also take into account the effects of aging or continual vibration from sources such as compressors or fans.
  • Page 9: Minimum Installation Area

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Minimum Installation Area 036-120 MINIMUM INSTALLATION AREA Minimum area where units without a blower (e.g. w-w), and mechanical/natural ventilation is not required Minimum Installation Minimum area where unit is installed where unit Charge Area ft ) [A Model...
  • Page 10: Physical Data

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Physical Data 036-120 Tranquility (SW) Series Unit Size SW036 SW060 SW120 Compressor (qty) Number of refrigerant circuits Factory Charge R-454B - (oz.) (per circuit) 40 [2.04] 54.4 [2.49] 54.4 [2.49] Refrigerant Leak Detection System Number of Sensors Water Connection Size Source/Load...
  • Page 11: Sw036-120 Dimensional Data

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Actual area is 7.25” w x 8.875”h Models: SW036-120 Dimensional Data Guides indicate .125” bleed all around 036-120 Sizes 036 and 060 Load Notes: Side Front and side access is preferred for service access. All components may be serviced from the front access panel if side access is not available.
  • Page 12: Installation

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Installation 036-120 LOCATION These units are not designed for outdoor installation. Locate the unit in an indoor area that allows easy Locate the unit in an INDOOR area that allows removal of access panels, and has enough space for enough space for service personnel to perform service personnel to perform maintenance or repair.
  • Page 13 TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Installation 036-120 Optional pressure-rated hose assemblies designed WARNING specifically for use with ClimateMaster units are Polyolester Oil, commonly known as POE oil, is a synthetic oil used in many Swivel available. Similar hoses can be obtained from Brass refrigeration systems including those with R-454B refrigerant.
  • Page 14: Water-Loop Heat Pump Applications

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Water-Loop Heat Pump Applications 036-120 COMMERCIAL WATER LOOP APPLICATIONS Commercial systems typically include a number of The piping system should be flushed to remove units connected to a common piping system. Any dirt, piping chips, and other foreign material prior unit plumbing maintenance work can introduce to operation (see Piping System Cleaning and air into the piping system;...
  • Page 15: Ground-Water Heat Pump Applications

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Ground-Water Heat Pump Applications 036-120 Typical open-loop piping is shown in Figure 3. Shut-off In areas with extremely hard water, the owner valves should be included in case of servicing. Boiler should be informed that the heat exchanger may drains or other valves should be ‘tee’d’...
  • Page 16 TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Ground-Water Heat Pump Applications 036-120 Water Control Valve Flow Regulation Note the placement of the water control valve. Always Flow regulation can be accomplished by two methods. maintain water pressure in the heat exchanger by First, most water control valves have a built in flow placing water control valves at the outlet of the unit to adjustment.
  • Page 17: Ground-Loop Heat Pump Applications

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Ground-Loop Heat Pump Applications 036-120 FLUSHING THE EARTH LOOP CAUTION The following instructions represent industry accepted installation Upon completion of system installation and testing, practices for Closed Loop Earth Coupled Heat Pump Systems. They are flush the system to remove all foreign objects and provided to assist the contractor in installing trouble free ground loops.
  • Page 18 TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Ground-Loop Heat Pump Applications 036-120 FLOW REGULATION Note the placement of the water control valve. Install on source in of unit. Flow regulation can be Always maintain water pressure in the heat accomplished by two methods. First, most water exchanger by installing water control valves control valves have a built in flow adjustment.
  • Page 19: Water Quality Requirements

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Water Quality Requirements 036-120 Table 3: Water Quality Requirements Clean water is essential to the performance and life span of water source heat pumps. Contaminants, chemicals, and minerals all have the potential to cause damage to the water heat exchanger if not treated properly.
  • Page 20 TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Water Quality Requirements 036-120 α The ClimateMaster Water Quality Table provides Hydrogen Sulfide has an odor of rotten eggs. water quality requirements for coaxial and If one detects this smell, a test for H S must be brazed plate heat exchangers.
  • Page 21 TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Actual area is 7.25” w x 8.875”h Models: Guides indicate .125” bleed all around Water Quality Requirements 036-120 Measuring Earth Ground Resistance for Ground-Water Applications � 0.02 Building Well Casing Ground Rod Ohm meter Measure the earth ground bond using an Ohm meter between the building’s ground rod and the steel well casing.
  • Page 22 TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Actual area is 7.25” w x 8.875”h Models: Guides indicate .125” bleed all around Water Quality Requirements 036-120 Measuring Electrolysis, Voltage, and Current for Ground-Water Applications 300mV Heat Pump Volt Meter Wire Electrode inserted into port for Voltage Measurement Pete’s Port Water in...
  • Page 23: Hot Water Generator

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Hot Water Generator 036-120 The Hot Water Generator (HWG) or desuperheater Using a 125°F setpoint, the HWG can heat the lower option provides considerable operating-cost savings 40 gallons of water from 100°F to 125°F, providing up by utilizing heat energy from the compressor to 8,330 btu’s of heat.
  • Page 24 TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Actual area is 3.5313” w x 8.875”h Hot Water Generator 036-120 Guides indicate .125” bleed all around Figure 5: Two-tank HWG Installation If the control detects a HWG fault, the CXM2/DXM2.5 status LED flashes a numeric fault code as follows: Hot Outlet to house Cold Inlet from High Water Temperature (>...
  • Page 25 TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Hot Water Generator 036-120 Hot Water Generator settings are determined by The heat pump, water piping, pump, and hot DIP switches 3-2, 3-3, and 3-4. water tank should be located where the ambient temperature does not fall below 50°F (10°C).
  • Page 26 TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Hot Water Generator 036-120 WATER TANK REFILL INITIAL STARTUP Close valve #4. Ensure that the HWG valves Make sure all valves in the HWG water circuit (valves #2 and #3) are open. Open the cold are fully open.
  • Page 27: Electrical Data

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Electrical Data 036-120 Table 5: Standard Unit (No Source, Load, or HWG pump) Compressor A No Pump Unit Voltage Voltage Total Rated Voltage Fuse Size Code Min/Max Unit Fuse HACR (calc’d) 208/230-60-1 G.J. 187/252 14.6 76.0...
  • Page 28: Electrical: Power Wiring

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Electrical: Power Wiring 036-120 CAUTION WARNING Use only copper conductors for field installed electrical wiring. Unit To avoid possible injury or death due to electrical shock, open the terminals are not designed to accept other types of conductors. power supply disconnect switch and secure it in an open position during installation.
  • Page 29: Electrical: Low Voltage

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Electrical: Low Voltage 036-120 THERMOSTAT CONNECTIONS The thermostat should be wired directly to the Therefore, LT1 is sensing refrigerant temperature, CXM2 or DXM2.5 board. See Electrical: Thermostat not water temperature, which is a better indication Wiring for specific terminal connections.
  • Page 30: Electrical: Accessories

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Electrical: Accessories 036-120 ACCESSORY CONNECTIONS WATER SOLENOID VALVES A terminal paralleling the compressor contactor coil An external solenoid valve(s) should be used on has been provided on the CXM2/DXM2.5 control. ground water installations to shut off flow to the Terminal “A”...
  • Page 31 TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Electrical: Accessories 036-120 NOTE: See CXM2 AOM (part #97B0003N12), DXM2.5 WARNING AOM (part #97B0003N13), or MPC Controller AOM Never jumper terminal “A” from CXM2 or DXM2.5 board #1 to CXM2 or (part #97B0031N01) at climatemaster.com DXM2.5 board #2 on multi-compressor/control bound units.
  • Page 32: Electrical: Low Voltage

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Electrical: Low Voltage 036-120 REFRIGERANT DETECTION SYSTEM (RDS) FIELD-INSTALLED RDS SYSTEM The function, operation, and required servicing If the RDS was specified as a factory-installed option, measures for the Refrigerant Detection System (RDS) but forgotten and not ordered, use the following include the following: guidelines to install a refrigerant detection sensor:...
  • Page 33 TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Actual area is 3.5313” w x 8.875”h Electrical: Low Voltage 036-120 Guides indicate .125” bleed all around THERMOSTAT CONNECTIONS Figure 16: SW120 Low Voltage Field Wiring (CXM2) The aquastat/thermostat should be wired directly L2 L3 Contactor -CC1 to the CXM2/DXM2.5 board as shown in Figure 15 for...
  • Page 34: Controls: Cxm2 And Dxm2.5

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Controls: CXM2 and DXM2.5 036-120 CXM2 Controls For detailed controller information, see the CXM2 Application, Operation, and Maintenance (AOM) manual (part # 97B0137N01). To confirm the controller type of your particular unit, refer to digit 9 on the unit model number and the unit nomenclature diagram found on page 3 of this manual.
  • Page 35: Piping System Cleaning And Flushing

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Piping System Cleaning and Flushing 036-120 Cleaning and flushing of the WLHP piping system is CAUTION the single most important step to ensure proper startup DO NOT use ‘stop leak’ or any similar chemical agent in this system. and continued efficient operation of the system.
  • Page 36: Unit And System Checkout

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Unit and System Checkout 036-120 WARNING WARNING Verify ALL water controls are open and allow water flow prior to Polyolester Oil, commonly known as POE oil, is a synthetic oil used in many engaging the compressor.
  • Page 37: Unit Startup Procedure

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Unit Startup Procedure 036-120 Table 7: Coax Water Pressure Drop SW036-120 WARNING When the disconnect switch is closed, high voltage is present in some Pressure Drop PSI areas of the electrical panel. Exercise caution when working with Model 30°F 50°F...
  • Page 38 TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Unit Startup Procedure 036-120 Table 8: Operating Limits Table 9: Commissioning Conditions Operating Limits Cooling Heating Commissioning Conditions Cooling Heating Air Limits Air Limits Min. ambient air, DB *10°F [-12°C] *10°F [-12°C] Min. ambient air, DB *10°F [-12°C] *10°F [-12°C] Max.
  • Page 39: Operating Pressures

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Operating Pressures 036-120 Operating Pressure/Temperature tables include the following notes: Airflow is at nominal (rated) conditions Entering air is based upon 70°F (21°C) DB in heating and 80/67°F (27/19°C) in cooling Subcooling is based upon head pressure at compressor service port Cooling air and water values can vary greatly with changes in humidity level Table 10: SW Series Typical Unit Operating Pressures and Temperatures SW036-120 (SW120 Per Circuit)
  • Page 40 TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Operating Pressures 036-120 SW036-120 (SW120 Per Circuit) Heating Source Source Load EWT Suction Discharge Water Temp Water Flow Sub- Water Temp EWT F F @ 1.5-3.0 Pressure Pressure Super-heat Drop F GPM/ton cooling Rise F Load GPM/Ton PSIG...
  • Page 41: Preventative Maintenance

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Preventative Maintenance 036-120 HEAT EXCHANGER MAINTENANCE COMPRESSORS (DIRECT GROUND WATER APPLICATIONS ONLY) Conduct annual amperage checks to ensure amp draw is no more than 10% greater than that If the installation is performed in an area with a indicated by serial plate data.
  • Page 42: Warranty (U.s. And Canada)

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Warranty (U.S. and Canada) 036-120 PA G E : 4 2 C r e a t e d : M a y 1 4 , 2 0 2 4 w w w. c l i m a t e m a s t e r. c o m...
  • Page 43: Warranty (International)

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Warranty (International) 036-120 w w w. c l i m a t e m a s t e r. c o m C r e a t e d : M a y 1 4 , 2 0 2 4 PA G E : 4 3...
  • Page 44: Startup Log Sheet

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Startup Log Sheet 036-120 Installer: Complete unit and system checkout and follow unit start-up procedures in the IOM. Use this form to record unit information, temperatures and pressures during start-up. Keep this form for future reference. Job Name: Street Address: Model Number:...
  • Page 45: Refrigeration Troubleshooting Form

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Refrigeration Troubleshooting Form Refrigeration Troubleshooting Form 036-120 Water-to-Water Units Model #: l a i f i t & Complaint: REFRIGERANT: R-454B HEATING POSITION COOLING POSITION OPERATING MODE: HEATING COOLING REFRIG FLOW - HEATING REFRIG FLOW - COOLING REVERSING VALVE...
  • Page 46 TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Notes 036-120 PA G E : 4 6 C r e a t e d : M a y 1 4 , 2 0 2 4 w w w. c l i m a t e m a s t e r. c o m...
  • Page 47 TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Notes 036-120 w w w. c l i m a t e m a s t e r. c o m C r e a t e d : M a y 1 4 , 2 0 2 4 PA G E : 4 7...
  • Page 48: Revision History

    TranquiliTy® 16 (SW) VErSaTilE SEriES– iOM Models: Revision History 036-120 Date Section Description 05/14/2024 Created 7300 SW 44th St. | Oklahoma City, OK 73179 *97B0164N01* Phone: 1-800-299-9747 www.climatemaster.com ClimateMaster works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.

This manual is also suitable for:

Climatemaster tranquility water-to-water sw 036Climatemaster tranquility water-to-water sw 060Climatemaster tranquility water-to-water sw 120Climatemaster tranquility sw 036 seriesClimatemaster tranquility sw 120 seriesClimatemaster tranquility sw 060 series

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