ICP DAS USA PM-3033-CPS CR User Manual
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ICP DAS USA PM-3033-CPS CR User Manual

Smart power meter
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PM-3033 User's Manual v1.24
Last Revised: Apr. 2024
Page: 1
Copyright © ICP DAS Co., Ltd. All Rights Reserved.
www.icpdas.com
 E-mail: service@icpdas.com

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  • Page 1   PM-3033 User’s Manual v1.24 Last Revised: Apr. 2024 Page: 1 Copyright © ICP DAS Co., Ltd. All Rights Reserved. www.icpdas.com  E-mail: service@icpdas.com...

  • Page 2: Table Of Contents

      Chapter 1 Introduction ........4 3.3.3. 800A/1A Primary CT     Installation and Wiring ..13   1.1. PM-3033 introduction ..4     Chapter 4 Wiring Diagrams ......14   1.2. Caution ......5     4.1. Connection ...... 14  ...
  • Page 3   Connecting the Power and 8.2.3 NMT Introduction ..... 53       Host PC (without PoE) ..37   8.2.3.1 Module Control Protocol .. 53     Chapter 8 CANopen communication ..... 38   8.2.3.2 Error Control Protocol..55  ...

  • Page 4: Chapter 1 Introduction

      Chapter 1 Introduction 1.1. PM-3033 introduction ICP DAS brings the most powerful, cost-effective, advanced Smart Power Meters PM-3033 series that gives you access to real-time electric usage for three-phase power measurement. With its high accuracy (<0.5%, PF=1 ), the PM-3033 series can be applied to both low voltage primary side and/or medium/high voltage secondary side and enables the users to obtain reliable and accurate energy consumption readings from the monitored equipments in real time under operation.

  • Page 5: Caution

      1.2. Caution 1.2.1. Danger The meter contains hazardous voltages, and should never be disassembled. Failing to follow this practice will result in serious injury or death. Any work on or near energized meters, meter sockets, or other metering equipment could induce a danger of electrical shock.

  • Page 6: Limitation Of Warranty

      1.4.1. Limitation of Warranty This warranty does not apply to defects resulting from unauthorized modification, misuse, or use for reason other than electrical power monitoring. The supplied meter is not a user-serviceable product. PM-3033 User’s Manual v1.24 Last Revised: Apr. 2024 Page: 6 Copyright ©...

  • Page 7: Chapter 2 Specifications

      Chapter 2 Specifications 2.1. Specifications Model PM-3033 PM-3033-MTCP AC Power Measurement Wiring 1P2W-1CT, 1P3W-2CT, 3P3W-2CT, 3P3W-3CT and 3P4W-3CT Measurement Voltage 10 ~ 500 V (CAT III) Measurement Current Secondary current: 1A or 5A 50-60 Hz Measurement Frequency W Accuracy Better than 0.5% (PF:1) True RMS voltage (Vrms), True RMS current (Irms), Active Power (kW), Power Parameter...
  • Page 8   Aux Power +12 ~ 48 VDC or PoE Input Range +12 ~ 48 VDC PoE Pin Assignments: + (Pin 1, 2), V- (Pin 3, 6) Power Consumption Dimensions (W x L x H) 127 mm x 100 mm x 33 mm Environment Operating Temperature -20 ~ +70 °C Storage Temperature...

  • Page 9: Naming Rules

      2.2. Naming Rules PM-3033 User’s Manual v1.24 Last Revised: Apr. 2024 Page: 9 Copyright © ICP DAS Co., Ltd. All Rights Reserved. www.icpdas.com  E-mail: service@icpdas.com...

  • Page 10: Chapter 3 Installation

      Chapter 3 Installation 3.1. Inspection The instrument is no longer safe when, a) Shows clear signs of damage b) Does not work c) Long storage under extreme conditions d) Damage during shipment 3.2. Safety Please use the soft dry clothes to clean the instrument. Please do not use any chemical or detergent or volatile solvents to clean the instrument, in order to avoid any possibility of the cover damage.
  • Page 11    Please read this operation manual carefully before using.  Please re-confirm the measure position.  PM-3033 series can be installed as rail mounting mode or embedded, no need to drill a hole or screw to fix it (rail mounting width can up to the length of 35 mm). ...

  • Page 12: Mounting And Dismounting 7.1.1

      3.3.1. Mounting and Dismounting  Mounting Assembly: Place the PM-3033 on the DIN-Rail. Push the front of the PM-3033 toward the mounting surface until it audibly snaps into place. Dismantling: Pull out the latch and then remove the PM-3033 from the DIN-Rail ...

  • Page 13: Installation And Wiring

      3.3.2. 800A/5A Primary CT Installation and Wiring 3.3.3. 800A/1A Primary CT Installation and Wiring PM-3033 User’s Manual v1.24 Last Revised: Apr. 2024 Page: 13 Copyright © ICP DAS Co., Ltd. All Rights Reserved. www.icpdas.com  E-mail: service@icpdas.com...

  • Page 14: Chapter 4 Wiring Diagrams

      Chapter 4 Wiring Diagrams 4.1. Connection Please firstly check the current input terminal. Make sure the arrow direction sign on Primary CT’s follows current flow direction （K→L）. Note: it must be in the same direction. Connect the voltage input terminal N C B A. for PM-3033, in the three phase order as follows on N C B A.
  • Page 15   Voltage Input PM-3033 series: Input Voltage up to 500V. For any higher Input Voltage large than 500V, please add the PT (power transformer), and Change PT RATIO setup. Confirm the RST (ABC) phase sequence. Current Input CT with secondary side output 1A/5A can be connected directly. The current direction must follow K-L marked on CT’s.

  • Page 16: Wiring

      4.2. Wiring  1P2W-1CT (PM-3033)  1P3W-2CT (PM-3033)  3P3W-2CT (PM-3033) PM-3033 User’s Manual v1.24 Last Revised: Apr. 2024 Page: 16 Copyright © ICP DAS Co., Ltd. All Rights Reserved. www.icpdas.com  E-mail: service@icpdas.com...
  • Page 17    3P3W-3CT (PM-3033) DIP switch: Wiring mode SW 9 SW 10 3P3W-3CT  3P4W-3CT (PM-3033) DIP switch: Wiring mode SW 9 SW 10 3P4W-3CT PM-3033 User’s Manual v1.24 Last Revised: Apr. 2024 Page: 17 Copyright © ICP DAS Co., Ltd. All Rights Reserved. www.icpdas.com ...

  • Page 18: Chapter 5 Led Indicator

      Chapter 5 LED Indicator 5.1. LED Indicator The PM-3033 has 2 LED to indicate the unit power status, RS-485 communication, and power data calculation.  RUN: Green, light up after RS-485 ready. LED will flash when the unit is processing RS-485 communication.

  • Page 19: Chapter 6 Modbus-Rtu Communication

      Chapter 6 Modbus-RTU Communication 6.1. RS-485 setting  Default setting for RS-485: 19200, n, 8, 1  DIP switch (SW1-SW6) is used for Modbus address setting, default is 1, i.e. all OFF For example: Modbus address is 10，find the table of DIP switch 1-6 is ON, OFF, OFF, ON, OFF, OFF 6.1.1 SW1－SW6 setting Setting Modbus-RTU address for communication (1-64)
  • Page 20   PM-3033 User’s Manual v1.24 Last Revised: Apr. 2024 Page: 20 Copyright © ICP DAS Co., Ltd. All Rights Reserved. www.icpdas.com  E-mail: service@icpdas.com...
  • Page 21    SW7－SW8 setting PM-3033：For Baud Rate Setting Baud Rate SW 7 9600 bps 19200 bps (Default) 38400 bps 115200 bps Add the Bias Resistor on RS-485 Network for stable signal The RS-485 master is required to provide the bias for PM-3033 series. Otherwise, the tM-SG4 or SG-785 should be added to provide the bias.

  • Page 22: Modbus-Rtu Setting

      6.2 Modbus-RTU setting 6.2.1 Specifications Protocol Modbus-RTU Transmission Bits per Byte： Specifications 1 start bit 8 data bits, least significant bit sent first None Parity 1 stop bits Error Check： Cyclical Redundancy Check (CRC) Baud Rate 9600, 19200 (Default), 38400, 115200 Modbus slave address 1-64 (Default = 1) Modbus Function Code：01h, 03h, 04h, 05h, 06h, 0Fh, 10h...
  • Page 23   IEEE 754 Format Definition of the floating format of the Bits Data Hi Word， Data Hi Word， Data Lo Word， Data Lo Word， Hi Byte Lo Byte Hi Byte Lo Byte SEEE EEEE EMMM MMMM MMMM MMMM MMMM MMMM Value = (- 1) x (1.M) x 2 0 <...

  • Page 24: Modbus Register

      6.2.2 Modbus Register  Modbus Module #1 – Coil: Relay Value: N/A  Modbus Module #2 – Holding Register : System Parameter Setting Modbus Register Data Default Parameter name Range Units Comment Modicom Type value Format 0: None Only work for Parity 44098 0x1001...
  • Page 25   0: Disable Harmonic Phase 1: Phase A 44114 0x1011 Word UInt Select 2: Phase B 3: Phase C 0: Default Refer to Q5 Display Voltage 44115 0x1012 Word UInt 1: Show as Vln 2: Show as Vll PM-3033 User’s Manual v1.24 Last Revised: Apr.
  • Page 26    Modbus Module #3 － Input Register : System Information Modbus Register Data Default Parameter name Range Units Comment Modicom Type value Format (HW)： set 9: 1P2W 10: 1P3W wiring by 11: 3P3W2CT hardware Dip 12: 3P3W3CT Switch 13: 3P4W Wiring Type 30513 0x0200...
  • Page 27    Modbus Module #4 － Input Register :Power value (Float) Modbus Register Parameter Data Type Range Units Comment name Modicom Format 34353-34354 0x1100- 0x1101 Refer to Q5 DWord Float Volt 34355- 34356 0x1102- 0x1103 DWord Float 34357- 34358 0x1104- 0x1105 kW_a DWord Float...
  • Page 28   34417-34418 0x1140-0x1141 PF_tot DWord Float 34419-34420 0x1142-0x1143 kWh_tot DWord Float 34421-34422 0x1144-0x1145 kvarh_tot DWord Float 34423-34424 0x1146-0x1147 kVAh_tot DWord Float 34425-34426 0x1148-0x1149 Freq_a DWord Float 45~65 34427-34428 0x114A-0x114B Freq_b DWord Float 45~65 34429-34430 0x114C-0x114D DWord Float 45~65 Freq_c 34431-34432 0x114E-0x114F Freq_max DWord...
  • Page 29    Modbus Module #5 － Input Register :Power value (Inverse Integer) Modbus Register Parameter Data Range Units Comment name Type Modicom Format 34609- 34610 0x1200-0x1201 DWord UInt32 0.1 Volt 34611- 34612 0x1202-0x1203 DWord UInt32 0.1A 34613- 34614 0x1204-0x1205 kW_a DWord Int32 0.1kW...
  • Page 30   34668-34669 0x123B-0x123C kVA_tot DWord Int32 0.1kVA 34670 0x123D PF_tot Word 0~1000 0.001PF 0~1.000 34671-34672 0x123E-0x123F kWh_tot DWord Int32 ±0~99999999 0.1kWh ±0~9999999.9 34673-34674 0x1240-0x1241 kvarh_tot DWord Int32 ±0~99999999 0.1kvarh ±0~9999999.9 34675-34676 0x1242-0x1243 kVAh_tot DWord Int32 0~99999999 0.1kVAh 0~9999999.9 34677 0x1244 Freq_a Word 45~65...
  • Page 31    Modbus Module #6 － Input Register :Power value (Integer) Modbus Register Parameter Data Range Units Comment name Type Modicom Format 34865- 34866 0x1300- 0x1301 DWord UInt32 0.1 Volt 34867- 34868 0x1302- 0x1303 DWord UInt32 0.1A 34869- 34870 0x1304- 0x1305 kW_a DWord Int32...
  • Page 32   34926 0x133D PF_tot Word 0~1000 0.001PF 0~1.000 34927- 34928 0x133E- 0x133F kWh_tot DWord Int32 ±0~99999999 0.1kWh ±0~9999999.9 34929- 34930 0x1340- 0x1341 kvarh_tot DWord Int32 ±0~99999999 0.1kvarh ±0~9999999.9 34931- 34932 0x1342- 0x1343 kVAh_tot DWord Int32 0~99999999 0.1kVAh 0~9999999.9 34933 0x1344 Freq_a Word 45~65...

  • Page 33: Chapter 7 Modbus-Tcp Communication

      Chapter 7 Modbus-TCP Communication 7.1 Default settings Ethernet default settings： IP Address 192.168.255.1 Subnet mask 255.255.0.0 Gateway 192.168.0.1 Port For recovering to default settings, dip Init/Run Switch (SW 4) to Init position for 10 seconds after power on, the settings will be changed as default values. Must dip back to Run position and repower on after settings changed.

  • Page 34: Ethernet Configurations

      7.1.1 Ethernet configurations In the Power Meter Utility, please select “Modbus TCP” in the Communication Interface. Click “Search” to enter the “Communication Interface Setting” window. Click ”Search” button to search the available power meter. PM-3033 User’s Manual v1.24 Last Revised: Apr. 2024 Page: 34 Copyright ©...
  • Page 35   Select the power meter which you want to modify parameters from the meter list, then click ”Configuration” button to setup the meter parameters. After complete all setting, click “OK”, and return to the meter list windows. PM-3033 User’s Manual v1.24 Last Revised: Apr.

  • Page 36: Specifications

      7.2 Specifications Modbus-TCP structure Byte 00~05 Byte 06~11 6-byte header RTU Data Modbus-TCP( Byte 00~05) Byte 00 Byte 01 Byte 02 Byte 03 Byte 04 Byte 05 Transaction identifier Protocol identifier Data length Data length upper byte lower byte Transaction identifier = Assign by Modbus/TCP Master (Client) Protocol identifier = 0 Data length (upper byte) = 0...

  • Page 37: Connecting The Power And

      7.3 Connecting the Power and Host PC (without PoE) Power over Ethernet (PoE): The PM-3033-MTCP module can be powered by an IEEE802.3af compliant PoE switch. Both Ethernet and power can be carried by an Ethernet cable eliminating the need for additional wiring and power supply.

  • Page 38: Chapter 8 Canopen Communication

      Chapter 8 CANopen communication 8.1 CANopen setting Default setting for CANopen: Baud rate:125 K b.p.s. , Node ID:1   DIP switch (SW1-SW6) is used for Node ID setting, default is 1, i.e. all OFF For example: Node ID is 10，find the table of DIP switch 1-6 is ON, OFF, OFF, ON, OFF, OFF SW1－SW6 setting ...
  • Page 39   PM-3033 User’s Manual v1.24 Last Revised: Apr. 2024 Page: 39 Copyright © ICP DAS Co., Ltd. All Rights Reserved. www.icpdas.com  E-mail: service@icpdas.com...
  • Page 40    SW7－SW8 setting PM-3033：For CANopen Baud Rate Setting Baud Rate SW 7 125 K bps(Default) 250 K bps 500 K bps 1M bps  SW9－SW10 setting PM-3033-CPS：Select the different wiring mode (Please select the Software setting, if 1P2W-1CT or 1P3W-2CT is used) Wiring SW 9 SW 10...

  • Page 41: Canopen Protocol

      8.2 CANopen Protocol The CANopen is a kind of network protocols evolving from the CAN bus, used on car control system in early days, and has been greatly used in various applications, such as vehicles, industrial machines, building automation, medical devices, maritime applications, restaurant appliances, laboratory equipment &...
  • Page 42   2: initiate upload request scs: server command specified 2: initiate upload response n : Only valid if e = 1 and s = 1, otherwise 0. If valid, it indicates the number of bytes in d that do not contain data. Bytes [8-n, 7] do not contain segment data.

  • Page 43: Download Sdo Protocol

      ccs: client command specified 3: upload segment request scs: server command specified 0: upload segment response t: toggle bit. This bit must alternate for each subsequence segment that is uploaded. The first segment will have the toggle bit set to 0. The toggle bit will be equal for the request and response message.
  • Page 44   ccs: client command specified 1: initiate download request scs: server command specified 3: initiate download response n: Only valid if e = 1 and s = 1, otherwise 0. If valid, it indicates the number of bytes in d that do not contain data. Bytes [8-n, 7] do not contain segment data.
  • Page 45   x: not used, always 0 reserved: reserved for further use , always 0 PM-3033 User’s Manual v1.24 Last Revised: Apr. 2024 Page: 45 Copyright © ICP DAS Co., Ltd. All Rights Reserved. www.icpdas.com  E-mail: service@icpdas.com...
  • Page 46   Download Segment Protocol ccs: client command specified 0: download segment request scs: server command specified 1: download segment response seg-data: It is at most 7 bytes of segment data to be downloaded. The encoding depends on the type of the data referenced by index and sub-index. n: It indicates the number of bytes in seg-data that do not contain segment data.

  • Page 47: Abort Sdo Transfer Protocol

      8.2.1.3 Abort SDO Transfer Protocol In some conditions, the SDO client or SDO server will terminate the SDO transmission. For example, the value of entries that users want to modify does not exist or is read-only, even users wouldn’t continue the uncompleted SDO protocol under some special situations.
  • Page 48   Abort Code Description 0503 0000h Toggle bit not alternated. 0504 0000h SDO protocol timed out. 0504 0001h Client/server command specified not valid or unknown. 0504 0002h Invalid block size (block mode only). 0504 0003h Invalid sequence number (block mode only). 0504 0004h CRC error (block mode only).

  • Page 49: Pdo Introduction

      8.2.2 PDO Introduction 8.2.2.1 PDO COB-ID Parameters Before the real-time data are transmitted by the PDO, it is necessary to check the COB-ID parameter of this PDO in the PDO communication objects. This parameter setting controls the COB-ID of the PDO communication, which is in 32 bits, and each bit with its meaning is given in the table follow.

  • Page 50: Transmission Type

      Note: 1. Users can also define the PDO COB-ID by themselves. Actually, all COB-ID can be defined by users except the reserved COB-ID described in the table of the section 3.1. It is important to avoid the conflict with the defined COB-ID used in the same node.
  • Page 51   The PDO, including the DI value, will be sent when the DI value is changed. And both transmission types will directly trigger an update of the mapped data when receiving the RxPDO.  The PM-3033-CPS doesn’t support RxPDO. 8.2.2.3 PDO Communication Rule The PDO related objects are indicated from index 0x1400 to 0x1BFF.
  • Page 52   COB-ID: the default PDO COB-ID, or the PDO COB-ID defined by users L: the data length about how many bytes the PDO message has PDO-msg: the real-time data or the data which can be mapped into the PDO mapping objects PM-3033 User’s Manual v1.24 Last Revised: Apr.

  • Page 53: Nmt Introduction

      8.2.3 NMT Introduction 8.2.3.1 Module Control Protocol The NMT communication set can be applied for changing the NMT slave status. The following figure shows how to change the different NMT statuses for the PM-3033-CPS. Start Remote Node Protocol cs: NMT command specified 1: start Node ID: the node ID of the NMT slave device Stop Remote Node Protocol...
  • Page 54   Enter Pre-Operational Protocol cs: NMT command specified 128: enter PRE-OPERATIONAL Node ID: the node ID of the NMT slave device Reset Node Protocol cs : NMT command specified 129: Reset_Node Node ID : the node ID of the NMT slave device PM-3033 User’s Manual v1.24 Last Revised: Apr.

  • Page 55: Error Control Protocol

      Reset Communication Protocol cs: NMT command specified 130: Reset_Communication Node ID: the node ID of the NMT slave device 8.2.3.2 Error Control Protocol Error Control Protocol is a kind of the solution to check whether the CANopen device is still alive or not.

  • Page 56: Pm-3033-Cps

      s: the state of the NMT Slave 4: STOPPED 5: OPERATIONAL 127: PRE_OPERATIONAL 8.2.4 Special Functions for PM-3033-CPS 8.2.4.1 Power Meter Data Table The PM-3033-CPS Manufacturer in the Specific Profile Area defines some entries, which are used for the power meter data. The objects with index 0x3200~0x3209 will map to the PDOs as below table.

  • Page 57: Object Dictionary Of

      8.3 Object Dictionary of PM-3033-CPS 8.3.1 Communication Profile Area The following tables are regarding each entry of the communication profile area is defined in PM-3033-CPS. For the convenient purpose, all communication entries are divided into several tables. They are “General Communication Entries”, “TxPDO Communication Entries”, and “TxPDO Mapping Communication Entries”.
  • Page 58   “restore default parameters” restore all default parameters UNSIGNED 32 RW -- 1014h COB-ID of EMCY UNSIGNED 32 RW 80h+Node-ID 1015h Inhibit time of EMCY UNSIGNED 16 RW 0 largest sub-index supported for 1018h UNSIGNED 8 “identity object” vendor ID UNSIGNED 32 RO 0000013Ch product code...
  • Page 59   largest sub-index supported 1802h UNSIGNED 8 for “receive PDO parameter” COB-ID used by PDO (Tx) UNSIGNED 32 380h+Node-ID transmission type UNSIGNED 8 inhibit time UNSIGNED 16 Reversed … … … event timer UNSIGNED 16 largest sub-index supported 1803h UNSIGNED 8 for “receive PDO parameter”...
  • Page 60   largest sub-index supported 1A01h UNSIGNED 8 for “transmit PDO mapping” read Kw_b data UNSIGNED 32 3200 0220h read kWh_b data UNSIGNED 32 3201 0220h largest sub-index supported 1A02h UNSIGNED 8 for “transmit PDO mapping” read Kw_c data UNSIGNED 32 3200 0320h read kWh_c data UNSIGNED 32...
  • Page 61   largest sub-index supported 1A0Ah UNSIGNED 8 for “transmit PDO mapping” read kvar(kvar_c) data UNSIGNED 32 3204 0320h read kVA(Kva_c) data UNSIGNED 32 3205 0320h largest sub-index supported 1A0Bh UNSIGNED 8 for “transmit PDO mapping” read kvar_tot data UNSIGNED 32 3204 0420h read Kva_tot data UNSIGNED 32...

  • Page 62: Profile Area

      largest sub-index supported 1A13h UNSIGNED 8 for “transmit PDO mapping” read kvarh_tot data UNSIGNED 32 3208 0420h read Freq_avg data UNSIGNED 32 3209 0420h Power On Value Function Sidx Description Type Attr Default 2010h Number of Output 8-Bit UNSIGNED 8 Set DO power on value of UNSIGNED 8 ch0 and ch1...
  • Page 63   kWh_b REAL 32 kWh_c REAL 32 kWh_tot REAL 32 3202h Number of entries for “Volt” UNSIGNED 8 Volt(V_a) REAL 32 Volt(V_b) REAL 32 Volt(V_c) REAL 32 Volt(V_avg) REAL 32 3203h Number of entries for “Amp” UNSIGNED 8 Amp(I_a) REAL 32 Amp(I_b) REAL 32 Amp(I_c)
  • Page 64   kvarh_c REAL 32 kvarh_tot REAL 32 3209h Number of entries for “Frequency” UNSIGNED 8 Freq_a REAL 32 Freq _b REAL 32 Freq _c REAL 32 Freq _avg REAL 32 320Ah Number of entries for “Total UNSIGNED 8 Harmonic Distortion” VTHD REAL 32 ITHD...

  • Page 65: Store And Restore Object

      8.3.3 Store and Restore Object The users can write the object the value 65766173h to object with index 1010h and subindex 1 to save the application setting, or write the value 64616F6Ch to object with index 1011h and subindex 1 and reboot the module to load the factory default. The following table lists the relative objects which will be stored or restored after writing these two objects: Index...

  • Page 66: Appendix: Questions & Answers

      Appendix: Questions & Answers Q1. What problem is while the measured reading of the kW is negative? (1) Check the field current direction（K→L）. (2) Confirm the RST (ABC) phase sequence. Q2. What does negative kW on a motor/pump mean? Confirm the pump running at full load.
  • Page 67   Q4. What is the difference between line to line voltages to line to ground voltage? On a three phase wye connected system line to line voltages will be the voltages between the terminals A - B, B - C, A - C. On a three phase wye connected system line to ground voltages will be the voltages between the terminals A - N, B - N, C - N.
  • Page 68   Q5. How to set up [Display Voltage] register value to correctly display line to ground voltage or line to line voltage? The voltage [V_x] register in Modbus register table can be used to show line-to-ground voltage or line-to-line voltage value by setting [Display Voltage] register value. According to different wiring types, it is required to set different [Display Voltage] value.
  • Page 69   Q7. How to measure the Voltage large than 500V? For service voltage above 600 Vac, voltage transformers (PTs) are used to step down the voltage to a lower range that will work with a PM-3033 meter. Selecting a Transformer: Selecting the right voltage transformer is simple.

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