Omron E5 R Selection Manual
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Omron E5 R Selection Manual

Omron E5 R Selection Manual

Digital controllers
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Digital Controllers
E5@R
New DeviceNet-compatible models
offer high-speed and high-precision as
general-purpose Digital Controllers
with an even broader range of
application.
E5AR
96 × 96 × 95 mm
E5@R Series
Contents
E5AR ............................................................
E5ER ............................................................
Common to All Controllers
• Nomenclature ...............................................
• Installation ....................................................
• Drawing Out..................................................
• Wiring Precautions .......................................
• Initial Setup...................................................
• Troubleshooting ............................................
• Peripheral Devices .......................................
• Precautions ..................................................
• Application Considerations ...........................
E5ER
96 × 48 × 95 mm
5
19
36
37
38
38
39
40
50
51
52
53
55
55
E5@R
Digital Controllers
1

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Summary of Contents for Omron E5 R

  • Page 1: Table Of Contents

    • Nomenclature ..........• Installation ............ • Drawing Out..........• Wiring Precautions ........• Initial Setup........... • Specification Setting after Turning ON Power • Error Display (Troubleshooting) ....• Troubleshooting ..........• Peripheral Devices ........• Precautions ..........• Warranty and Limitations of Liability.....
  • Page 2 1 loop for heating and cooling control 1 loop for cascade control 1 loop for control with remote SP 1 loop for proportional control Position-proportional 4 alarm outputs, 4 event inputs, 2 relay outputs (open, closed) control models 1 loop for position-proportional control...
  • Page 3 2 alarm outputs, no event inputs, 2-loop models DeviceNet communications 2 loops for standard control 1 loop for heating and cooling control 2 loops for heating and cooling control 1 loop for cascade control 1 loop for control with remote SP...
  • Page 4 Control Up to 4 Loops with a Single Unit Using Various I/O Models with 1, 2, and 4 analog inputs are available (see note). Vari- ous control modes can also be selected in the software settings, • Up to 6 Event Inputs...

  • Page 5: Digital Controllers E5Ar

    I/O and use a 5- digit, 3-row LCD display for high visual clarity. • A short sampling period of 50 ms enables use in applications re- quiring high-speed response. • PV, SP, and MV data is displayed simultaneously in a 3-row, negative LCD display with a backlight.

  • Page 6: Ordering Information

    (1 open, 1 close) and 1 current (transfer) output Note 1: Specify the power supply specifications when ordering. Model numbers for 100 to 240 VAC are different from those for 24 VAC/VDC. 2: These models are for 100 to 240 VAC only. E5AR...
  • Page 7 Current (transfer) output (1 point) Note: Specify the power supply specifications when ordering. Model numbers for 100 to 240 VAC are different from those for 24 VAC/VDC. Inspection Results The Inspection Report can be ordered at the same time as the Digital Controller using the following model number.

  • Page 8: Specifications

    25 to 65 C (with no icing or condensation) Note 1: The supply voltage (i.e., 100 to 240 VAC or 24 VAC/VDC) depends on the model. Be sure to specify the required type when ordering. 2: The Controller is equipped with multiple sensor input. Temperature input or analog input can be selected with the input type setting switch.
  • Page 9 Input Ranges The E5AR has multi-inputs. The default setting is 2 (K-type thermocouple, 200.0 to 1300.0 C or 300.0 to 2300.0 F). Platinum Resistance Thermometer Input Input Pt100 Range 200.0 to 150.00 to 850.0 150.00 300.0 to 199.99 to 1500.0 300.00...

  • Page 10: Communications Specifications

    Indication accuracy Thermocouple input with cold junction compensation: ( 0.1% of PV or 1 C, whichever is greater) 1 digit max. (See note 1.) Thermocouple input without cold junction compensation: ( 0.1% FS or 1 C, whichever is smaller) 1 digit (See note 2.) Analog input: 0.1% FS 1 digit max.
  • Page 11 • Up to 2 blocks for the IN Area, up to a total of 100 words. • One block for the OUT Area, up to 100 words (first word is always allocated to Output Enable Bits). Message communica- •...
  • Page 12 0-20 mA DC, 500 max. 0-20 mA DC, 500 max. (Switch using output (Current) (Voltage) (Current) (Voltage) (Thermocouple) (Thermocouple) (Switch using output type setting.) type setting.) (Resistance thermometer) (Resistance thermometer) E5AR-Q43B-FLK E5AR-C43B-FLK E5AR-A4B-500 E5AR-A4B-500 E5AR-A4B-500 E5AR-A4B-500 Auxiliary outputs Auxiliary outputs...
  • Page 13 A(-) OUT2 Event inputs Event inputs Voltage output 12 V 40 mA OUT1 Voltage output 12 V 40 mA or Current output 4-20 mA DC, 500 max. 0-20 mA DC, 500 max. (Switch using output type setting.) E5AR-A4B-500 E53-ARCC3 E5AR-A4B-500...
  • Page 14 E53-ARB4 OUT2 OUT2 E53-ARB4 Event inputs Current output Event inputs Voltage output 4-20 mA DC, 500 max. 12 V 40 mA 0-20 mA DC, 500 max. OUT1 (Switch using output Voltage output type setting.) 12 V 40 mA or OUT1...
  • Page 15 Auxiliary outputs 24 VAC/DC 100-240 VAC (Relay outputs) (Relay outputs) SUB1 SUB1 Input power supply depends on the model. SUB2 SUB2 100 to 240 VAC or 24 VAC/DC (no polarity) SUB3 E53-ARQC3 SUB3 E53-ARCC3 B(+) SUB4 SUB4 B(+) RS-485 RS-485 A(-)
  • Page 16 Input power supply depends Input power supply depends SUB2 SUB2 on the model. on the model. 100 to 240 VAC 100 to 240 VAC or 24 VAC/DC (no polarity) or 24 VAC/DC (no polarity) SUB3 SUB3 E53-ARCC E53-ARQC SUB4 SUB4...
  • Page 17 SUB1 Input power supply depends Input power supply depends on the model. on the model. SUB2 SUB2 100 to 240 VAC 100 to 240 VAC or 24 VAC/DC (no polarity) or 24 VAC/DC (no polarity) E53-ARQC SUB3 SUB3 E53-ARCC SUB4...
  • Page 18 Note: Rubber packing is provided with the Controller. Terminal Cover (Sold Separately) E53-COV14 (for E5AR) 28.5 10.1 ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. E5AR Digital Controllers...

  • Page 19: E5Er

    I/O and use a 5- digit, 3-row LCD display for high visual clarity. • A short sampling period of 50 ms enables use in applications requiring high-speed response. • PV, SP, and MV data is displayed simultaneously in a 3-row, negative LCD display with a backlight.
  • Page 20 Current (transfer) output (1 point) Note 1: Specify the power supply specifications when ordering. Model numbers for 100 to 240 VAC are different from those for 24 VAC/VDC. 2: These models are for 100 to 240 VAC only. 3: The auxiliary outputs are transistor outputs.
  • Page 21 2.) control (1 loop) Note 1: Specify the power supply specifications when ordering. Model numbers for 100 to 240 VAC are different from those for 24 VAC/VDC. 2: The auxiliary outputs are transistor outputs. Inspection Results The Inspection Report can be ordered at the same time as the Digital Controller using the following model number.
  • Page 22 25 to 65 C (with no icing or condensation) Note 1: The supply voltage (i.e., 100 to 240 VAC or 24 VAC/VDC) depends on the model. Be sure to specify the required type when ordering. 2: The Controller is equipped with multiple sensor input. Temperature input or analog input can be selected with the input type setting switch.
  • Page 23 Input Ranges The E5ER has multi-inputs. The default setting is 2 (K-type thermocouple, 200.0 to 1300.0 C or 300.0 to 2300.0 F). Platinum Resistance Thermometer Input Input Pt100 Range 200.0 to 150.0 to 850.0 150.0 300.0 to 199.99 to 1500.0 300.0...
  • Page 24 Indication accuracy Thermocouple input with cold junction compensation: ( 0.1% of PV or 1 C, whichever is greater) 1 digit max. (See note 1.) Thermocouple input without cold junction compensation: ( 0.1% FS or 1 C, whichever is smaller) 1 digit (See note 2.) Analog input: 0.1% FS 1 digit max.
  • Page 25 • Up to 2 blocks for the IN Area, up to a total of 100 words. • One block for the OUT Area, up to 100 words (first word is always allocated to Output Enable Bits). Message communica- •...
  • Page 26 E53-ARQC E53-ARCC Event inputs Event inputs OUT2 OUT2 Current output Voltage output 4-20 mA DC, 500 max. 12 V 40 mA 0-20 mA DC, 500 max. OUT1 (Switching by output Voltage output type setting) 12 V 40 mA or OUT1...
  • Page 27 B(+) RS-485 RS-485 A(-) A(-) OUT2 OUT2 Current output Voltage output 4-20 mA DC, 500 max. 12 V 40 mA 0-20 mA DC, 500 max. OUT1 (Switch using output Voltage output type setting.) 12 V 40 mA or OUT1 Current output 4-20 mA DC, 500 max.
  • Page 28 Event inputs (Relay outputs) Input power supply depends Input power supply depends SUB1 on the model. on the model. 100 to 240 VAC or 24 VAC/DC SUB2 100 to 240 VAC (no polarity) or 24 VAC/DC (no polarity) E53-ARRR3 SUB3...
  • Page 29 Blue (CAN L) on the model. Blue (CAN L) 100 to 240 VAC 100 to 240 VAC Black (V ) Black (V ) or 24 VAC/DC (no polarity) or 24 VAC/DC (no polarity) E53-ARQC E53-ARCC OUT2 OUT2 Current output Voltage output 4-20 mA DC, 500 max.
  • Page 30 Red (V+) White (CAN H) (Shield) Input power supply depends on the model. Blue (CAN L) 100 to 240 VAC Black (V ) or 24 VAC/DC (no polarity) E53-ARRR Relay output 250 VAC 1 A Closed OUT2 OUT1 Open E5ER-PAF-500...
  • Page 31 Note:Rubber packing is provided with the Controller. Terminal Cover (Sold Separately) E53-COV15 (for E5ER) 28.5 10.1 ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. E5ER Digital Controllers...
  • Page 32 Communications Functions Only) better than previous OMRON products). The transfer and control out- puts also have a high resolution of 1/43,000 (for 4 to 20 mA, a twen- Thermo Tools (Support Software sold separately) can be used to tyfold improvement on previous OMRON products). In addition to PID simply set initial settings from a personal computer.
  • Page 33 (closed), MV (open), or valve opening for specified loops. Alarm 1, alarm 2, alarm 3, alarm 4, input error, RSP input error for specified loops or for OR of all loops for each of 4 outputs. OUT1 OUT2 OUT3 OUT4...
  • Page 34 Alarm 1, alarm 2, alarm 3, alarm 4, input valve opening for specified error, RSP input error for specified loops or Closed loops. Open for OR of all loops for each of 4 outputs. OUT1 OUT2 OUT3 OUT4 SUB1 SUB2...
  • Page 35 (closed), MV (open), or valve opening for specified loops. Alarm 1, alarm 2, alarm 3, alarm 4, input error, RSP input error for specified loops or for OR of all loops for each of 4 outputs. OUT1 OUT2 OUT3 OUT4...

  • Page 36: Nomenclature

    PF1 Lit when the SP mode is remote. Unlit setting when pressed. otherwise. E5ER Items without explanations are explained in the diagram for the E5AR. Operation Indicators No. 1 Display Lit when values for channel 2 are displayed. Unlit otherwise.

  • Page 37: Installation

    2. Insert the E5ER into the mounting hole panel. Waterproof packing Waterproof packing 3. Insert the mounting brackets into the grooves on the top and bot- 3. Insert the mounting brackets into the grooves on the top and bot- tom of the rear case.

  • Page 38: Drawing Out

    Drawing Out Although the Unit does not have to be drawn out for standard operation, it can be drawn out for maintenance if necessary. Removing the Front Panel A flat-bladed screwdriver (shown below) is required to remove the front panel.

  • Page 39: Initial Setup

    Initial Setup Typical Example This example shows how to perform initial setup for the E5AR-Q4B (100 to 240 VAC) and is based on the following conditions. Temperature sensor: Control Pt100 object Input type: Pt100 ( 200.0 to 850.0 C) Control method: PID control Output: Pulse voltage output Control period: 0.5 s...

  • Page 40: Specification Setting After Turning On Power

    Setting items are divided into “levels” and the settings are referred to as “parameters.” With the E5AR/E5ER, setting items are classified into the 17 types shown below. When power is turned ON, all the indicators light for approx. 1 min before the Unit enters the operation level.
  • Page 41 199.99 - 999.99 TYPE 19.999 - 99.999 0 to 5 V 1.9999 - 9.9999 ANALOG 0 to 10 V • The initial set value is 2 and the factory setting for the input type switch is TC.PT. E5AR/E5ER Digital Controllers...
  • Page 42 (See with standby note 6.) sequence Note 1: With set values 1, 4, and 5, upper and lower limit values can be set independently. They are indicated by “H” and “L” re- spectively. 2: Set value 1: Upper/lower limit alarm...
  • Page 43 E5AR/E5ER Digital Controllers...
  • Page 44 PV/SP/bank No. CMWT: Write via Change with keys bnk. 0 cmwt communication OFF/ON Note: Although all the parameters are listed here, the PV/SP (display 2) (See note 2.) spmd 0. 0 SPMD: SP mode Present/SP/MV parameters that are actually displayed may 0.
  • Page 45 Heating and cooling control: 105.0 to 0.0. Analog type: 10% to 110% of scaling display range, with a maximum of 19999 to 99999. Press the key for 3 seconds to move to the input initial setting level (page 28). Control stops. E5AR/E5ER Digital Controllers...
  • Page 46 Temperature: SP lower limit adjustment function +1 to upper limit of sensor setting range OFF/ON Analog: SP lower limit + 1 to 99,999 or display Note: Heating/cooling control: 105.0 to 105.0. value corresponding to input upper limit, whichever is smaller...
  • Page 47 SCL.2: Straight-line approximation 2 scl.2 enabled OFF/ON FNC.1: Broken-line approximation 1 fnc.1 enabled OFF/ON CALB: Motor calibration calb OFF/ON MOT: Travel time 1 to 999 Press the key for 1 s min. to move to the operation level (page 26). E5AR/E5ER Digital Controllers...
  • Page 48 Prohibited Prohibited Communications Setting Level Set the communications specifications in the communications setting level using panel operations. The communications parameters and their set- tings are listed in the following table. Parameter Displayed characters Set values...
  • Page 49 Controller so that the host computer can identify each one. The number can be set to any integral value in the range 0 to 99. The default setting is 1. When using more than one Controller, be careful not to use the same number twice.

  • Page 50: Error Display (Troubleshooting)

    Error Display (Troubleshooting) When an error occurs, error codes will be displayed in the No.1 and/or No. 2 displays. Check the error contents and take the appropriate counter- measures. Display 1 Display 2 Error Remedies Output state at error description...

  • Page 51: Troubleshooting

    Troubleshooting If the temperature does not increase, outputs do not turn ON, or large discrepancies in the temperature occur, perform the checks listed in the following table. Problem Items to check and probable cause Countermeasure Set run/stop to run in the operation level. The The temperature does not rise.

  • Page 52: Peripheral Devices

    Analog values representing temperature, flowrate, or concentration G3PB (Three-phase) Converter, digital panel meter, flowrate 240 VAC/400 VAC (15 A, 25 A, 35 A, 45 A) meter, non-contact temperature sensor, 4 Units displacement sensor, etc. (E5AR/ E5ER) Rated input voltage:...

  • Page 53: Precautions

    6 to 8 mm) Tighten the screws on the terminal block and the 8. Ensure that the rated voltage is achieved no longer than 2 s after connector locking screws securely using a tightening turning the power ON.
  • Page 54 To prevent inductive noise, separate the wiring for the product's ter- minal block and connector from high-voltage, high-current power lines. Do not run the wiring parallel to or in the same cable as power lines. The influence of noise can also be reduced by using separate wiring ducts or shield lines.

  • Page 55: Warranty And Limitations Of Liability

    Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS.
  • Page 56 ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. H122-E1-02 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company Industrial Devices and Components Division H.Q.

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