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Summary of Contents for DÖRR DRM-600
- Page 1 EcoGun 2100 Manual Spray Gun Air Assist Operating instructions MSG00004EN, V01 www.durr.com N36220002V...
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Page 2: Table Of Contents
TABLE OF CONTENTS 7.6.2 General notes....13 7.6.3 Rinsing spray gun..... 13 Product overview......4 Cleaning and maintenance..13 Overview........ 4 Safety recommendations..13 Short description....4 Cleaning....... 14 About this document....4 Maintenance......15 Information about the docu- 8.3.1 Maintenance schedule.. - Page 3 11.6 Compressed air....27 11.7 Operating and auxiliary materials......27 11.8 Material specification..27 Replacement parts and acces- sories........... 28 12.1 Replacement parts..... 28 12.2 Tools........31 12.3 Accessories......32 12.4 Order........33 05/2015 EcoGun 2100 - MSG00004EN 3/36...
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Page 4: Product Overview
Product overview Product overview Short description Overview The spray gun is for coating surfaces with or without compressed air. The atomized coating material is fed through high pressure lines. The following factors influence the spray jet and on the spray pattern: Alignment of the air cap Atomizer air pressure The higher the atomizer pressure, the... -
Page 5: Scope Of The Document
Safety Scope of the document Further information and recommenda- tions. The scope of the document is as follows: Product name EcoGun 2100 Intended use Material number N36220002V Product versions The material pressure level high pressure spray gun Eco Gun 2100with pump support in the high-pressure range is meant exclu- Hotline and Contact sively for hand guided coating of surfaces... -
Page 6: Staff Qualification
Safety The following conditions must be observed for safe operation with inflammable mate- rials: The spray gun must be grounded via the Wear the following personal protective lines and pump. equipment when working: Only use conductive hoses. It must be ensured that static electricity can be discharged. -
Page 7: Transport, Packaging And Storage
Transport, packaging and storage Material Report defects immediately.Ä 2.3 “Hotline and Contact” If you come in contact with hazardous liquids or vapors, it can cause serious injury or Handling of packaging material death can result. Ensure the technical ventilation is opera- ENVIRONMENT! tional. -
Page 8: Assembly
Commissioning Working environment and grounding 5. Connect lines Flooring of the working areas must be anti- Select filter for Color tube static, according to DIN EN 50050-1:2014-03, measurement NOTICE! according to DIN EN 1081:1998-04. Discoloration due to residual paint par- ticles in the filter Assembly Use filters only for one color. -
Page 9: Operation
Operation Operation Adjust 7.3.1 Withdrawal force Safety recommendations Protective equipment: WARNING! Protective workwear Respiratory protection, ambience- Danger of fire and explosion dependent Flammable materials can cause a fire or an Eye protection explosion. Use ear protection – Ensure that the flashpoint of the Protective gloves cleaning agent is at least 5 K above the ambient temperature. -
Page 10: Pilot Air
Operation 4. Rotate the needle (1) in. ð Pilot air is reduced. 5. Install the needle Ä 8.4.4 “Installing the needle.”. 7.3.3 Spray pattern Select nozzle Fig. 3: Adjusting the withdrawal force Perform one of the following steps: 1. Completely rotate in adjusting screw (1) with material pressure of 250 bar. - Page 11 Operation Fig. 8: Adjusting flat jet Perform one of the following steps: 1. Tilt lever (1) to the right. ð Less atomizer air is mixed. The atom- Fig. 6: Alignment of the air valve ization is low. 2. Tilt lever (1) to the left. ð...
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Page 12: Painting
Operation Painting 6. After completing the coating process, tilt the retainer lever down by 90°. Protective equipment: ð The spray gun is locked. Protective workwear Respiratory protection, ambience- To avoid formation of drops after dependent completing the painting process, Eye protection leave the pilot air valve open for Use ear protection another 1-2 seconds. -
Page 13: General Notes
Cleaning and maintenance 7.6.2 General notes Cleaning and maintenance Rinsing Safety recommendations Use fluid to remove inner soiling from WARNING! components. Danger of fire and explosion Cleaning Flammable materials can cause a fire or an Remove outer soiling from components. explosion. -
Page 14: Cleaning
Cleaning and maintenance Use alcohol (isopropanol, n-butanol) for WARNING! water-based paint. Remove dried water-based paint residue Risk of harmful or irritant substances with a manufacturer approved thinner. If you come in contact with hazardous liq- When cleaning with solvent, do not spray uids or vapors, it can cause serious injury into a closed container. -
Page 15: Maintenance
Cleaning and maintenance 1. Remove the filter Ä 8.4.1 “Remove the 3. Install filter Ä 8.4.2 “Installing filter”. filter.”. 4. Dismantling the nozzle Ä 8.4.5 “Disman- 2. Clean the filter with a brush. tling the nozzle”. 5. Rinse the spray gun briefly without Do not use wire brushes. -
Page 16: Dismantle And Assemble
Cleaning and maintenance Dismantle and assemble. Remove the large filter. 8.4.1 Remove the filter. Remove small filters. Fig. 13: Remove the large filter. 1. Secure spray gun Ä 7.5 “Securing ”. 2. Unscrew material connection (3) on the Fig. 12: Remove small filter. key surface with the spanner SW17 mm 1. -
Page 17: Installing Filter
Cleaning and maintenance 8.4.2 Installing filter Installing large filter Install small filter. Fig. 15: Installing large filter Fig. 14: Install small filter. 1. Insert filter (2) into the paint tube (1). 1. Thread-in filter (1) into the ð Filter projects out of the paint tube by lower paint tube (2). -
Page 18: Removing Needle
Cleaning and maintenance 8.4.3 Removing needle. 8.4.5 Dismantling the nozzle Fig. 16: Removing needle. 1. Secure spray gun Ä 7.5 “Securing ”. 2. Unscrew plug (1). 3. Pull out needle (2) with spring (6) and pressure disc (5) on rear part of the needle (4). Fig. -
Page 19: Removing Packing Seal
Cleaning and maintenance 4. Rotate screening (4) in clockwise direc- 4. Pull out inlet for material supply (4) tion into the required position. towards the front. ð Air valve (1) is aligned. ð Hexagon nut falls out Installation of nozzle is complete. 5. - Page 20 Cleaning and maintenance Removal of nozzle is complete. Removal of needle is complete. 1. Pull up seal (5) and spacing sleeve (4) on the needle (6). 2. Pull up cap seal (3) with the bevels to the needle and O-rings (2) alternating on the needle (6).
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Page 21: Faults
Faults Faults Defects table Fault description Cause Remedy Paint flow reduces. Filter clogged. Cleaning filter (41, 46) Ä “Cleaning filter”. Viscosity of the material Thin down the spraying material. too high. Material pressure too low Raise the air intake pressure of the pump. -
Page 22: Troubleshooting
Faults Fault description Cause Remedy Needle spring has lost its Replace needle spring (57)Ä 8.4.3 tension. “Removing needle.”. Needle plug tightened too Ä 9.2.4 “Replacing packing seal”. much, needle cannot move. Needle- and needle seal Ä 9.2.4 “Replacing packing seal”. soiled Clean the needle. -
Page 23: Replace Nozzle
Faults 9.2.3 Replace seal retainer screw and 4. Installing the needle Ä 8.4.4 “Installing sealing rings. the needle.”. 9.2.2 Replace nozzle If the spray pattern is 25% smaller than orig- inal, the nozzle is worn out. Fig. 23: Replace seal retainer screw. 1. -
Page 24: Replace Sealing Disc
Faults 6. Installing the nozzle Ä 8.4.6 “Installing 2. Release lever screw (1) and simultane- the nozzle”. ously hold it to the lever axis (2) using slotted screwdriver. 7. Installing the needle Ä 8.4.4 “Installing the needle.”. ð Trigger (3) is released. 3. -
Page 25: Replace O-Ring On The Circular Jet Control
Disassembly and Disposal 9.2.7 Replace O-ring on the circular jet Disassembly and Disposal control . 10.1 Safety recommendations WARNING! Risk of injury due to escaping material Material can escape with high pressure and penetrate the body. Death or serious injuries may ensue. Before working on the product: Fig. -
Page 26: Disposal
Technical data 10.3 Disposal Detail Value Maximum allowable mate- 60 °C ENVIRONMENT! rial temperature when Environmental damage caused by operating with heat- improper disposal resistant protective gloves Improper disposal threatens the environ- ment and prevents reuse and recycling. 11.4 Emissions –... -
Page 27: Compressed Air
Technical data Air consumption Circular jet 1.0 bar = 5.0 cbm/h = 84.0 Nl/min 2.0 bar = 8.1 cbm/h = 136.0 Nl/min 3.0 bar = 11.1 cbm/h = 185.0 Nl/min Flat jet 1.0 bar = 4.3 cbm/h = 72.0 Nl/min Fig. -
Page 28: Replacement Parts And Accessories
Replacement parts and accessories Replacement parts and accessories 12.1 Replacement parts Fig. 27: EcoGun 2100 28/36 EcoGun 2100 - MSG00004EN 05/2015... - Page 29 Replacement parts and accessories Item Description Number Material number Screw cap with spray jet screening M60020002 Air valve 10 - 30° M35030077 Air valve 40 - 90° M35030078 Seal Nozzle Seal Seal retainer screw Sealing ring, aluminum Material supply inlet Seal O-Ring 3.5 x 1.0 VITON Sealing screw...
- Page 30 Replacement parts and accessories Item Description Number Material number Air connection G 1/4'' M01200001 Air connection NPT 1/4" M01200002 Lever axle Trigger Lever screw Hex nut material connection Paint tube connection Seal Color tube O-Ring 12 x 1.5 VITON Paint tube support bracket Connection medium, rotatable NPSM 1/4“...
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Page 31: Tools
Replacement parts and accessories Item Description Number Material number Filter / screen 150 msh yellow M13060008 Filter / screen 80 msh white M13060009 Sealing disc. O-Ring 4.0 x 1.2 VITON Cap seal Spacing sleeve Packing seal, 6-piece Needle plug Needle piece Needle driver Needle piece rear Pressure disc, large... -
Page 32: Accessories
Replacement parts and accessories 12.3 Accessories Following repair sets are not included in the scope of supply and can be ordered separately: Filter sets Description Components Material # Filter set 30 Compression spring (40), sleeve (39), N36960032 Filter / screen 630 µm 30 msh green (41) Filter set 50 Compression spring (40), sleeve (39), N36960033... -
Page 33: Order
Replacement parts and accessories Description Components Material # Compression Pressure disc, large (56), Compression spring N36960067 spring set Needle (57) Needle, complete Washer (47),spacing sleeve (51), N36960068 packing seal, 6 parts (50),needle plug (52),needle (53), needle actuator(54) 12.4 Order WARNING! Risk of injury from unsuitable replace- ment parts in potentially explosive atmospheres... - Page 34 34/36 EcoGun 2100 - MSG00004EN 05/2015...
- Page 35 05/2015 EcoGun 2100 - MSG00004EN 35/36...
- Page 36 Dürr Systems GmbH Application Technology Carl-Benz-Str. 34 D-74321 Bietigheim-Bissingen Tel: +49 7142 78-0 www.durr.com The reproduction and distribution of this document, use and communication of its contents are not permitted without express written approval. Offenders will be liable for damages. All rights in the event of a patent grant or registration of a design are reserved.
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