BST ekr CON 600 net Translation Of The Original Manual
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BST ekr CON 600 net Translation Of The Original Manual

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Web Guiding System
Interface Description
ekr CON 600 net
Process Data Exchange via Profibus
MD.555.EN.06
Translation of the Original Manual

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  • Page 1 Web Guiding System Interface Description ekr CON 600 net Process Data Exchange via Profibus MD.555.EN.06 Translation of the Original Manual...
  • Page 2 BST GmbH Remusweg 1 D-33729 Bielefeld Tel.: +49 (0) 521 400 70 0 Fax: +49 (0) 5206 999 999 E-Mail: info@bst.group Internet: www.bst.group This documentation is protected by copyright. The translation as well as reproduction and distribution in any form is forbidden without the approval...

  • Page 3: Table Of Contents

    Integration into a SIEMENS TIA 15 Project.............. 69 5.1.1 Adding the GSD File to the Product Catalog ...............  69 5.1.2 Adding the ekr CON 600 net Controller to the Network.......... 70 5.1.3 Creating the PLC Data Types .................. 72 5.1.4 Creating the Function Blocks for Read and Write Access ...........

  • Page 4: About This Document

    These instructions and all other applicable documents are a com- ponent of the product and must be handed over to the operating company of the system. 4/79 ekr CON 600 net – Process Data Exchange via Profibus...

  • Page 5: Meanings Of The Safety Instructions And Symbols

    Operations using the keys are indicated by the following symbols: Press key ①. ► Press key ① or key ②. ► Press key ① and key ② at the same time. ► ekr CON 600 net – Process Data Exchange via Profibus 5/79...

  • Page 6: More Detailed Information

    Document number Operating manual MD.542 ekr CON 600, ekr CON 600 net Installation and commissioning manual MD.541 ekr CON 600, ekr CON 600 net The latest version of these instructions can be obtained in all available languages at: https://www.bst.help 6/79 ekr CON 600 net – Process Data Exchange via Profibus...

  • Page 7: Design And Function

    External control system (e.g. PLC, machine control) Fig. 1: Networking of the ekr CON 600 net controller with a customer control system The Profibus interface module allows to parameterize and re- motely control the different web guiding functions as well as the exchange of process data and status requests.

  • Page 8: Profibus Interface Module

    X1 and X11 as well as six status LEDs indicating the operating status of the network connection and of the interface module (see Status LEDs on the Profibus Interface Module, page 10). 8/79 ekr CON 600 net – Process Data Exchange via Profibus...

  • Page 9: Network Connections

    Profibus network via the two connector sockets X110 and X111. The illustration shows the arrangement of the two connector sockets on the bottom of the controller housing. Fig. 3: Profibus connector sockets on the ekr CON 600 net controller Designation Description Note...

  • Page 10: Status Leds On The Profibus Interface Module

    LEDs in the operating display of the ekr CON 600 net controller (see Status LEDs in the Operating Display of the Controller, page 12 ). 10/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 11 The current status of the Network Status LEDs is also dis- played in the Profibus configuration menu (see Meaning of the Fields and Buttons, page 22 ). ekr CON 600 net – Process Data Exchange via Profibus 11/79...

  • Page 12: Status Leds In The Operating Display Of The Controller

    Profibus-DP basic functions. In addition to these basic functions, DP also offers acyclic communication ser- vices (DPV1 functions). This description assumes that the basic functioning of the Profibus communication method is known. 12/79 ekr CON 600 net – Process Data Exchange via Profibus...

  • Page 13: Device Types

    The signal exchange with the different web guiding components (e.g. sensors, actuator, ...) takes place using the inputs and outputs of the web guiding controller. ekr CON 600 net – Process Data Exchange via Profibus 13/79...

  • Page 14: Process Data Structure

    CON  600  net web guiding controller and the customer control system is also described in the supplied GSDML file (see GSD File, page 19). 14/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 15 SInteger32 32 Bit = 4 Byte Signed ) … (2 UInteger32 32 Bit = 4 Byte Unsigned 0 … 2 Char[16] 128 Bit = 16 Byte — Unicode UTF-8 ekr CON 600 net – Process Data Exchange via Profibus 15/79...

  • Page 16: Byte Order

    In the descriptions of the communications objects (see chapter Communication Objects, page 25) the bit numbers for the Little- Endian and Big-Endian byte order are listed in the tables for the corresponding objects. 16/79 ekr CON 600 net – Process Data Exchange via Profibus...

  • Page 17: Using The Parameter Selection Bit Field

    (EkrIn_...) must be set to the High state. The values of parameters whose bits have the Low state in the Parameter Selection Bit Field are not changed or evaluated in the controller. ekr CON 600 net – Process Data Exchange via Profibus 17/79...
  • Page 18 3 (Setpoint  E3) via Parameter Selection Bit Field Bit 2 = 1, without changing the setpoints for edge 1 (Setpoint E1) and edge 2 (Setpoint E2) via Parameter Selection Bit Field Bit 0 = 0 and Bit 1 = 0. 18/79 ekr CON 600 net – Process Data Exchange via Profibus...

  • Page 19: Gsd File

    Adding the GSD File to the Product Catalog, page 69. For further information on loading the GSD file please refer to the technical documentation of the control system manufacturer. ekr CON 600 net – Process Data Exchange via Profibus 19/79...

  • Page 20: Commissioning

    CON  600  net controller. The menu allows you to read or change the network settings of the Profibus interface (e.g. slave address). 20/79 ekr CON 600 net – Process Data Exchange via Profibus...

  • Page 21: Calling Up The Configuration Menu

    The second page of the setup menu appears in the display. 4. Press the adjoining button to activate the Profibus configuration menu. The Profibus configuration menu appears in the display. ekr CON 600 net – Process Data Exchange via Profibus 21/79...

  • Page 22: Meaning Of The Fields And Buttons

    Immediately after pressing the SET button, the module status LED H22 on the processor board of the Profinet interface mod- ule lights up constantly red (see Module Status LEDs, page 11). No more data exchange takes place. 22/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 23 This area displays the installed firmware version of the Profibus interface module. If you have a service query for our customer services, please have the installed firmware version of the Profibus interface module to hand. ekr CON 600 net – Process Data Exchange via Profibus 23/79...

  • Page 24: Installing A Fieldbus Terminating Resistor

    Fig. 10: Termination of the Profibus network with a bus terminating plug We recommend, for example, the use of a bus terminating plug M12 from CONEC (article number 43-12483). 24/79 ekr CON 600 net – Process Data Exchange via Profibus...

  • Page 25: Communication Objects

    35. different guiding modes Reading the value of the position feedback that is See EkrOut_Servo 7 ADI_Data_7_1 EkrOut_Servo Center assigned to the Center Center, page 35. positioning operating mode ekr CON 600 net – Process Data Exchange via Profibus 25/79...
  • Page 26 See EkrOut_Direct 17 ADI_Data_17_1 EkrOut_Direct access Reserved access, page 43. See EkrIn_Machine 18 ADI_Data_18_1 EkrIn_Machine Speed Reserved Speed, page 43. See EkrOut_Ma- 19 ADI_Data_19_1 EkrOut_Machine Speed Reserved chine Speed, page 26/79 ekr CON 600 net – Process Data Exchange via Profibus...

  • Page 27: Description Of The Communication Objects

    – Web edge guiding – Edge 2 Guiding mode 2_4 – Line/contrast guiding 4h: Reserved Guiding mode 3_4 – Web center-line guiding – Center 1&2 – Watchdog edge 1 Guiding mode 4_4 – Watchdog edge 2 ekr CON 600 net – Process Data Exchange via Profibus 27/79...
  • Page 28 2 … … Reserved Do not use. Always 0. Oscillation switched Oscillation switched … … Reserved Do not use. Always 0. … … Reserved Do not use. Always 0. 28/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 29 4_4 Operating mode 1_4 3h: – Manual mode Operating mode 2_4 – Automatic mode Operating mode 3_4 – Center positioning Operating mode 4_4 6h: Special operating mode, external ekr CON 600 net – Process Data Exchange via Profibus 29/79...
  • Page 30 1000h: Voltage error (collective message) 2000h: Supply voltage more than 28 V 4000h: Supply voltage more than 32 V 8000h: Supply voltage below 16 V … … Reserved … … Reserved 30/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 31 Edge sensor 3 – Position edge 2 µm Sensor 4 Status Unsigned16 See explanation under Sensor 1 Status Sensor 4 Edge 1 Integer32 Edge sensor 4 – Position edge 1 µm Sensor 4 Edge 2 Integer32 Edge sensor 4 – Position edge 2 µm ekr CON 600 net – Process Data Exchange via Profibus 31/79...
  • Page 32 Status bit field camera 2 – edge 1 Status Camera 2 Edge 2 See the explanation under Unsigned8 Status bit field camera 2 – edge 2 Status Camera 1 Edge 1 Status Camera 2 Edge 3 Unsigned8 Status bit field camera 2 – edge 3 Status 32/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 33 Camera 2 Edge 2 SInteger32 Camera 2 – Position edge 2 Unit: µm Value Camera 2 Edge 3 SInteger32 Camera 2 – Position edge 3 Unit: µm Value Camera 2 Edge 4 SInteger32 Camera 2 – Position edge 4 Unit: µm Value ekr CON 600 net – Process Data Exchange via Profibus 33/79...
  • Page 34 (CLS Pro 600: ± 2,400) Camera 3 Edge 3 In the ekr  CON 600 net controller the SInteger32 Camera 3 – Position edge 3 Value pixel values are converted to µm. Camera 3 Edge 4 SInteger32 Camera 3 – Position edge 4 Value 34/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 35 Data Type Bit Meaning Data Description Value of the position feedback Servo Center – Operating mode Center positioning – SInteger32 Unit depending on the Value Center position servo center transducer used ekr CON 600 net – Process Data Exchange via Profibus 35/79...
  • Page 36 0 Web width is valid web width can only be used if the Width valid Unsigned8 corresponding validation flag has the 1 Web width is invalid status 1. Padding byte Unsigned8 Padding byte Unusable 36/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 37 – Operating mode Unit depending on the servo Setpoint SC SInteger32 Center positioning – center transducer used Setpoint center position Global Setpoint Abs SInteger32 Reserved Global Setpoint Rel SInteger32 Reserved ekr CON 600 net – Process Data Exchange via Profibus 37/79...
  • Page 38 Setpoint C12 SInteger32 Setpoint center 1&2 Digital edge sensor: µm Unit depending on the – Operating mode Center positioning – Setpoint SC SInteger32 servo center transducer Setpoint center position used 38/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 39 – Automatic setpoint take-over for setpoint take over web edge guiding – Edge 2 – Automatic setpoint take-over for web center-line guiding – Center 1&2 4 Reserved 5 Reserved 6 Reserved 7 Reserved ekr CON 600 net – Process Data Exchange via Profibus 39/79...
  • Page 40 – Automatic setpoint take-over for setpoint take over web edge guiding – Edge 2 – Automatic setpoint take-over for web center-line guiding – Center 1&2 4 Reserved 5 Reserved 6 Reserved 7 Reserved 40/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 41 SInteger32 Absolute target position of sensor slide 2 Unit: µm Pos 2 relative SInteger32 Relative target position of sensor slide 2 Unit: µm Velocity 2 SInteger16 Positioning speed of sensor slide 2 Unit: mm/s ekr CON 600 net – Process Data Exchange via Profibus 41/79...
  • Page 42 Status 2 Unsigned16 See explanation under Status 1 sensor slide 2 Actual pos 2 SInteger32 Current position of sensor slide 2 Unit: µm Current positioning speed of sensor Act. velocity 2 SInteger16 Unit: mm/s slide 2 42/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 43 Object EkrOut_Direct access Function Reserved 4.1.2.18 EkrIn_Machine Speed Slot Slot Name ADI_Data_18_1 Object EkrIn_Machine Speed Function Reserved 4.1.2.19 EkrOut_Machine Speed Slot Slot Name ADI_Data_19_1 Object EkrOut_Machine Speed Function Reserved ekr CON 600 net – Process Data Exchange via Profibus 43/79...

  • Page 44: Acyclic Data

    Reading the sensor parameters for the See Params CAM 2, Params CAM2 connected CCD camera 2 page 57. Reading the sensor parameters for the See Params CAM 3, Params CAM3 connected CCD camera 3 page 58. 44/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 45 245 Hardware Version ekr ekr CON 600 net controller sion ekr, page 65. Reading the installed bootloader ver- See Bootloader 246 Bootloader Vers. ekr sion of the ekr CON 600 net controller Vers. ekr, page 65. ekr CON 600 net – Process Data Exchange via Profibus 45/79...
  • Page 46 5.0 * 100 = 500 – Controller gain web center-line guiding – Xp C12 (x100) Unsigned32 must be written Center 1&2 to the corres- Xp SC Unsigned32 – Servo center transducer gain ponding variable. 46/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 47 Frequency for the material web oscillation in Osc SC freqcy Unsigned16 Unit: 1/min operating mode Center Positioning Amplitude for the material web oscillation in Osc SC ampl Unsigned32 Unit: µm operating mode Center Positioning ekr CON 600 net – Process Data Exchange via Profibus 47/79...
  • Page 48 05h: End bright value Saving the recorded bright value Manual material setup: 06h: End dark value Saving the recorded dark value SEN 2 Unsigned16 SEN 3 Unsigned16 See description under SEN 1 SEN 4 Unsigned16 48/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 49 3h: Nonwoven 24 mm (± 12 mm) Sensor measuring range: 4h: Dynamic 24 mm (± 12 mm) Sensor measuring range: 5h: Auto Setup 20 mm (± 10 mm) SEN 2 Unsigned16 SEN 3 Unsigned16 See description under SEN 1 SEN 4 Unsigned16 ekr CON 600 net – Process Data Exchange via Profibus 49/79...
  • Page 50 0x0008: Edge sensor with Nonwoven operating mode 0x0010: Edge sensor with Dynamic operating mode 0x0020: Edge sensor with Auto Setup operating mode SEN 2 Unsigned16 SEN 3 Unsigned16 See description under SEN 1 SEN 4 Unsigned16 50/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 51 03h: Guiding with analogue edge sensor Type RS … Guid Src Mode Unsigned8 … 04h: Guiding with line/contrast sensor Type CLS Pro 600 05h: Guiding with sensor positioner Type FVG POS 100 06h: Guiding with digital CCD camera Type CCD CAM 100 ekr CON 600 net – Process Data Exchange via Profibus 51/79...
  • Page 52 02h: Guiding with digital edge sensor Type US 2010, IR 2011, IR 2012 Mode 03h: Guiding with analogue edge sensor Type RS … 04h: Guiding with sensor positioner Type FVG POS 100 05h: Guiding with digital CCD camera Type CCD CAM 100 52/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 53 (e.g. US 2010) Optical edge sensor Optical edge sensor Sensor B (e.g. IR 2011) (e.g. IR 2011) When switching the sensor (Sensor A <-> Sensor B), all connected combination sensors (Sensor 1, Sensor 2) are always switched. ekr CON 600 net – Process Data Exchange via Profibus 53/79...
  • Page 54 DRV 1 SInteger32 Position offset actuator Unit: µm POS UNIT 1 SInteger32 Position offset sensor slide positioning unit 1 Unit: µm POS UNIT 2 SInteger32 Position offset sensor slide positioning unit 2 Unit: µm 54/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 55 Status Unsigned16 Reserved Sensor detection Active Unsigned8 1: Sensor detected 0: No sensor detected Padding byte Unsigned8 Padding byte Unusable ekr CON 600 net – Process Data Exchange via Profibus 55/79...
  • Page 56 Reading the sensor parameters for the connected edge sensor 3 Data types Unsigned8, Unsigned16, SInteger32 Access Read-only Object length 32 bytes A description of the various parameters can be found in chapter Params SEN 1, page 55. 56/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 57 Reading the sensor parameters for the connected CCD camera 2 Data types Unsigned8, Unsigned16, SInteger32 Access Read-only Object length 32 bytes A description of the various parameters can be found in chapter Params SEN 1, page 55. ekr CON 600 net – Process Data Exchange via Profibus 57/79...
  • Page 58 Object length 32 bytes A description of the various parameters can be found in chapter Params SEN 1, page 55. 4.2.2.17 Params DRV 1 Slot Index Object Params DRV 1 Function Reserved 58/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 59 Saving the current setup under the slot Write Slot Unsigned8 with the specified index (1 … 32) Deleting the slot with the transferred Delete Slot Unsigned8 index (1 … 32) ekr CON 600 net – Process Data Exchange via Profibus 59/79...
  • Page 60 Setup slot 4 is available stored under the index of the Field bit position. Setup slot 5 is available Setup slot 6 is available Setup slot 7 is available 60/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 61 Setup slot 30 is available Setup slot 31 is available Setup slot 32 is available Job data Unsigned8 Loaded setup (1 … 32) Padding byte Unsigned8 Padding byte Unusable ekr CON 600 net – Process Data Exchange via Profibus 61/79...
  • Page 62 Name of the actuator ems 1x SC 1 Char[16] Name of the servo center transducer sc-p SPOS 1 Char[16] Name of the sensor positioning unit 1 FVG POS 100 SPOS 2 Char[16] Name of the sensor positioning unit 2 62/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 63 The value is used to calculate the progress indicator. Data types UInteger32 Access Read-only Object length 4 bytes Name Data Type Meaning Example FW Update File Size UInteger32 File size of the firmware file ekr CON 600 net – Process Data Exchange via Profibus 63/79...
  • Page 64 Reading the installed firmware version of the ekr CON 600 net controller Data types Char[10] Access Read-only Object length 10 bytes Name Data Type Meaning Example Firmware Version ekr Char[10] Installed controller firmware version 3.2.5 64/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 65 Reading the installed bootloader version of the ekr CON 600 net controller Data types Char[10] Access Read-only Object length 10 bytes Name Data Type Meaning Example Bootloader Vers. ekr Char[10] Installed bootloader Version of the controller 306 ekr CON 600 net – Process Data Exchange via Profibus 65/79...

  • Page 66: Examples For The Application Of The Communication Objects

    The value 0140h must be written to the object EkrIn_HEADER Data. The operating mode und guiding mode setting can be checked in object EkrOut_HEADER Data (see EkrOut_HEADER Data, page 29) or directly on the controller. 66/79 ekr CON 600 net – Process Data Exchange via Profibus...

  • Page 67: Example 2: Changing The Operating Mode

    The value 0030h must be written to the object EkrIn_HEADER Data. The operating mode and guiding mode setting can be checked in object EkrOut_HEADER Data (see EkrOut_HEADER Data, page 29) or directly on the controller. ekr CON 600 net – Process Data Exchange via Profibus 67/79...

  • Page 68: Example 3: Setting The Controller Gain

    Padding byte Not used (always 0) Xp (x100) Unsigned32 … Controller gain 4.00 x 100 = 400 190h He value 190h (400) must be written to the object Control gain. 68/79 ekr CON 600 net – Process Data Exchange via Profibus...

  • Page 69: Configuration Examples

    The Manage general station description files menu appears. Fig. 11: "Manage general station description file" menu The source path from which the last GSD file was loaded, is dis- played in the Source path editing field. ekr CON 600 net – Process Data Exchange via Profibus 69/79...

  • Page 70: Adding The Ekr Con 600 Net Controller To The Network

    The progress of the installation process is displayed in a separate window. 5.1.2 Adding the ekr CON 600 net Controller to the Network This chapter describes the procedure for adding the ekr CON 600 net controller to a network and for specifying the network settings.
  • Page 71 2. Configure the PLC as Profibus master (DP master) in the PROFIBUS address area. Fig. 13: Configuring the PLC as DP-master 3. Assign a free slave address to the controller in the PROFIBUS address area. Fig. 14: Assigning the slave address ekr CON 600 net – Process Data Exchange via Profibus 71/79...

  • Page 72: Creating The Plc Data Types

    Add the definition of the new data type. ► The structure of the data types can be found in the descriptions of the corresponding communication objects in this document. Fig. 15: Creating new PLC data types 72/79 ekr CON 600 net – Process Data Exchange via Profibus...

  • Page 73: Creating The Function Blocks For Read And Write Access

    Fig. 16: Creating new function blocks 1. Create a new function block. 2. Add the required variables for the IO modules with the required user-defined data types to the corresponding data block. ekr CON 600 net – Process Data Exchange via Profibus 73/79...
  • Page 74 More information about the block can be found on the Siemens information page, which you can access by pressing the F1 func- tion key in the TIA Portal. 74/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 75 Configuration Examples Write Access Use the DPWR block for write access. Fig. 18: DPWR block for the write access to cyclic data ekr CON 600 net – Process Data Exchange via Profibus 75/79...
  • Page 76 RECORD. More information about the block can be found on the Siemens information page, which you can access by pressing the F1 func- tion key in the TIA Portal. 76/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 77 Configuration Examples Write Access Use the WRREC block for the write access. Fig. 20: WRREC block for the write access to acyclic data ekr CON 600 net – Process Data Exchange via Profibus 77/79...

  • Page 78: Index

    Guiding source base mode ......  52 EkrOut_Direct access ........ 43 Guiding source mode........  51 EkrOut_Guiding edges ........ 35 Hardware Version ekr ........  65 EkrOut_HEADER Data ........ 29 Material Setup SEN ........  48 78/79 ekr CON 600 net – Process Data Exchange via Profibus...
  • Page 79 Profibus interface module ....  10 Operating display Status LEDs.............  12 Target group ............. 4 Operating manual Distribution ............  4 Latest version...........  6 Storage.............  4 Utilisation............ 7 Oscillaton ............ 47 Web Server Version ........ 64 ekr CON 600 net – Process Data Exchange via Profibus 79/79...

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