BST ekr 500 Plus Quick Reference Manual

Web guiding system

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Web Guiding System
ekr 500 Plus
with CLS Pro 600
Translation of the
Original Quick Reference Guide
Quick Reference Guide
EDV no.:
MD.341.01.01
ekr 500 Plus with CLS Pro 600
Issue Date: 31.03.2009

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Summary of Contents for BST ekr 500 Plus

  • Page 1 Web Guiding System ekr 500 Plus with CLS Pro 600 Translation of the Original Quick Reference Guide Quick Reference Guide EDV no.: MD.341.01.01 ekr 500 Plus with CLS Pro 600 Issue Date: 31.03.2009...
  • Page 2 500 Plus and the line and contrast sensor CLS Pro 600. This will help to avoid hazards and prevent damage to the system due to improper commissioning or operation.
  • Page 3: Table Of Contents

    Configuration ............... 13 Material Setup at the controller..............15 at the sensor................ 15 Edge set-up mode ............... 16 Line setup mode ..............17 Optimise gain Quick Reference Guide EDV no.: MD.341.01.01 ekr 500 Plus with CLS Pro 600 Issue Date: 31.03.2009...
  • Page 4: General Information

    EMS 5, EMS 10, EMS 16 OMG 4, OMG 8 Used terms According to BST definition, the following relation applies between the selection buttons fort he guiding mode and the sensors: = Sensor 1 (left web edge) = Sensor 2 (right web edge)
  • Page 5 The connecting cable of the line and contrast sensor points in the direction of Sensor 2. CLS Pro 600 Connecting cable Sensing roller Sensor 3 Sensor 2 Sensor 1 Printed line Quick Reference Guide EDV no.: MD.341.01.01 ekr 500 Plus with CLS Pro 600 Issue Date: 31.03.2009 Page: 2/18...
  • Page 6: Start-Up Ekr 500 Plus

    • The guiding system is wired completely that means all cables between the system components (controller, sensors, actuator, servo-center component, etc.) are installed (see manual ekr 500 / ekr 500 Plus). • The controller is connected to the voltage supply. After that proceed as follows: Set DIL switches 1.
  • Page 7 1 2 3 4 5 6 7 8 Therefore don’t carry out here any settings. DIL-Schalter S5 The operating display of the ekr 500 Plus is displayed as follows: CLS Pro 600 recognized The edge sensors are displayed only if they are really connected resp.
  • Page 8: Start-Up Of The Ems Actuator

    If the guiding device moves in the opposite direction then the motor connection lines on terminal strip X7 (terminal 42 and 43) must be swapped over. (see manual ekr 500 / ekr 500 Plus). 2.2.2 Determine guiding direction Setting the guiding direction for line or contrast guiding is carried out on the CLS Pro 600 line and contrast sensor (see point 3.4).
  • Page 9: Adjust Gain Of The Servo-Center Component (Omg 4, Omg 8)

    The gain setting will be terminated automatically after a pre-set time-out period initiated after the last key operation has expired. The gain setting has now been saved. Quick Reference Guide EDV no.: MD.341.01.01 ekr 500 Plus with CLS Pro 600 Issue Date: 31.03.2009 Page: 6/18...
  • Page 10: Actuator With Position Feed Back (Ems 17, Ems 21, Ems 22)

    If the bar display moves in the opposite direction then change position of DIL switch S4.2 on the processor board. Quick Reference Guide EDV no.: MD.341.01.01 ekr 500 Plus with CLS Pro 600 Issue Date: 31.03.2009 Page: 7/18...
  • Page 11: Adjust Stroke Limitation And Servo-Center Position

    4. Press key ENTER. The setup menu is active. The LED of the key SETUP lights. The significances of the individual display symbols are: Quick Reference Guide EDV no.: MD.341.01.01 ekr 500 Plus with CLS Pro 600 Issue Date: 31.03.2009 Page: 8/18...
  • Page 12 Range of values: -2048 … +2047. 6. Press key Sensor 1. The position for software limit switch 1 is stored. The symbol “sensor 1“ is represented inversely. Quick Reference Guide EDV no.: MD.341.01.01 ekr 500 Plus with CLS Pro 600 Issue Date: 31.03.2009 Page: 9/18...
  • Page 13 The symbol “servo-center“ is represented inversely. Step 5: Exiting the settings 11. Press key ENTER. The setup menu will be closed. All modified parameter values are stored. Quick Reference Guide EDV no.: MD.341.01.01 ekr 500 Plus with CLS Pro 600 Issue Date: 31.03.2009 Page: 10/18...
  • Page 14: Setting Up The Cls Pro 600

    Error (flashes red) (blue) (line/edge not recognized) Requirements 1. The controller ekr 500 Plus must be in the MAN operating mode. 2. The distance between sensor and material of web / scanning roller has to be set correctly. (See also manual CLS Pro 600, section 2.2.4)
  • Page 15: Adjust Password Level

    You are now logged into the selected user level. You can now adapt the parameters that can be accessed from this level. Quick Reference Guide EDV no.: MD.341.01.01 ekr 500 Plus with CLS Pro 600 Issue Date: 31.03.2009 Page: 12/18...
  • Page 16: Configuration

    Press ENTER to confirm your settings. arrow key left moving direction of the actuator arrow key right moving direction of the actuator Quick Reference Guide EDV no.: MD.341.01.01 ekr 500 Plus with CLS Pro 600 Issue Date: 31.03.2009 Page: 13/18...
  • Page 17 500 Plus controller. Now you can carry out the material set-up. The last activated mounting position is loaded with every further system restart. Quick Reference Guide EDV no.: MD.341.01.01 ekr 500 Plus with CLS Pro 600 Issue Date: 31.03.2009 Page: 14/18...
  • Page 18: Material Setup

    Confirm the selection by pressing ENTER. Then the current operating mode will be displayed in the right upper corner. Quick Reference Guide EDV no.: MD.341.01.01 ekr 500 Plus with CLS Pro 600 Issue Date: 31.03.2009 Page: 15/18...
  • Page 19: Edge Set-Up Mode

    4. Press the ENTER button. The system will now switch back to AUTO mode (operating mode). The edge set-up is finished. Quick Reference Guide EDV no.: MD.341.01.01 ekr 500 Plus with CLS Pro 600 Issue Date: 31.03.2009 Page: 16/18...
  • Page 20: Line Setup Mode

    4. Press the ENTER button. The system will now switch back to AUTO mode (operating mode). The line set-up is finished. Quick Reference Guide EDV no.: MD.341.01.01 ekr 500 Plus with CLS Pro 600 Issue Date: 31.03.2009 Page: 17/18...
  • Page 21: Optimise Gain

    Adjustment of gain is completed. The gain setting will be terminated automatically after a pre-set time-out period initiated after the last key operation has expired. Quick Reference Guide EDV no.: MD.341.01.01 ekr 500 Plus with CLS Pro 600 Issue Date: 31.03.2009 Page: 18/18...

This manual is also suitable for:

Cls pro 600

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